A pneumatic modular scanning mechanism and detection device

Abstract

The utility model discloses a pneumatic module scanning mechanism and detection device, include: pneumatic slide, pneumatic slide drives through the gas source, makes its on slide piece along the first direction sliding, scanning piece, scanning piece installs on the slide piece through the adapter component, and with the slide piece together activity, grating, grating along the first direction is established, the adapter component is equipped with grating slide, grating slide and grating sliding fit, and the grating is used for monitoring the movement position of scanning piece. The utility model discloses through the drive of pneumatic slide, realizes high -speed stable motion scanning, improves the degree of automation, intelligent degree.

Description

Technical Field

[0001] This utility model relates to the technical field of workpiece inspection, and in particular to a pneumatic module scanning mechanism and inspection device. Background Technology

[0002] Currently, the inspection of automotive parts is mainly achieved through cameras and moving mechanisms. These moving mechanisms include telescopic cylinders, guide rails, lead screws, and linear modules. Such structures generally suffer from drawbacks such as poor repeatability, slow inspection speed, and high cost. Among these mechanisms, linear modules with cameras for scanning are common. Electric linear modules mainly consist of servo motors, couplings, ball screws, moving sliders, and frames. During use, the ball screw's linear motion speed is low. Prolonged high-speed motion can lead to problems such as motor overheating alarms, ball screw overheating, and peeling of the surface hardened layer. Furthermore, the use, maintenance, and cost of precision components like ball screws are relatively high.

[0003] The main problems with similar institutions in the existing market are as follows:

[0004] 1. Traditional structural testing is slow, and the vehicle cannot achieve high-speed movement;

[0005] 2. Linear modules use servo motors, ball screws, and other mechanisms, resulting in high costs;

[0006] 3. Prolonged high-speed operation of servo motors and ball screws can lead to problems such as motor overheating, low linear motion speed of the ball screw, and peeling of the hardened layer.

[0007] 4. Location cannot be monitored in real time during movement;

[0008] In summary, traditional testing institutions cannot meet actual production needs, thus affecting production efficiency. Utility Model Content

[0009] To address the aforementioned problems with existing testing institutions, this paper aims to provide a pneumatic module scanning mechanism and testing device that achieves high-speed and stable motion scanning through the drive of a pneumatic slide table, thereby improving the level of automation and intelligence.

[0010] The specific technical solution is as follows:

[0011] A pneumatic module scanning mechanism, comprising:

[0012] A pneumatic slide table, which is driven by an air source to make its slide components slide along a first direction;

[0013] A scanning component, which is mounted on the slide via an adapter assembly and moves together with the slide.

[0014] A grating is provided along the first direction. The adapter assembly is provided with a grating slide, which slides in cooperation with the grating. The grating is used to monitor the movement position of the scanning element.

[0015] The aforementioned pneumatic module scanning mechanism further includes: a linear guide rail, which is arranged along the first direction; a slider is provided on the adapter component, and the slider slides in cooperation with the linear guide rail.

[0016] In the aforementioned pneumatic module scanning mechanism, the adapter component includes: a mounting plate, which is directly or indirectly mounted on the slide, the scanning component is mounted on the mounting plate, and the slider and the grating slide are both fixedly connected to the mounting plate.

[0017] In the aforementioned pneumatic module scanning mechanism, the mounting plate includes a longitudinal mounting plate and a transverse mounting plate connected to each other. The longitudinal mounting plate is directly or indirectly mounted on the slide, the scanning component is mounted on the upper side of the transverse mounting plate, and the slider and the grating slide are mounted on the lower side of the transverse mounting plate.

[0018] The adapter assembly further includes an adapter plate, through which the longitudinal mounting plate is fixedly connected to the slide.

[0019] The aforementioned pneumatic module scanning mechanism further includes: a base frame, wherein the pneumatic slide, the linear guide rail, and the grating are all mounted on the base frame.

[0020] In the aforementioned pneumatic module scanning mechanism, the base frame is provided with a bellows cover, which covers the linear guide rail and the grating.

[0021] The pneumatic module scanning mechanism described above includes a bellows cover comprising a first cover and a second cover, wherein the first cover and the second cover are respectively mounted on both sides of the slide assembly.

[0022] The pneumatic module scanning mechanism described above includes a bellows cover further comprising: a first fixed cover plate, a second fixed cover plate, a first movable cover plate, and a second movable cover plate. The first fixed cover plate and the second fixed cover plate are mounted on the base frame. The first movable cover plate and the second movable cover plate are respectively mounted on both sides of the adapter assembly. The first cover body is connected between the first fixed cover plate and the first movable cover plate, and the second cover body is connected between the second fixed cover plate and the second movable cover plate.

[0023] In the aforementioned pneumatic module scanning mechanism, the scanning element is provided with a cover, and the cover is connected to a heat dissipation pipe;

[0024] The pneumatic slide has air vents on both sides of the slide component;

[0025] The heat dissipation pipe and the ventilation pipe are equipped with cable chains.

[0026] A detection device, comprising any one of the above-described pneumatic module scanning mechanisms.

[0027] The positive effects of the above technical solution compared with the existing technology are:

[0028] This invention achieves high-speed linear movement of the scanning component using a pneumatic slide table and supports the scanning component using a linear guide rail, solving the problem that the pneumatic slide table cannot operate at high speed under load. The slide table only needs to overcome sliding friction. By using a pneumatic slide table and linear guide rail, the servo motor and ball screw are eliminated, significantly reducing costs. The movement position of the scanning component can be monitored through grating feedback, making it simple to use and maintain. By providing a bellows cover and positive pressure air blowing for the grating, the dustproof requirements for the grating are reduced. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall structure of a pneumatic module scanning mechanism according to the present invention;

[0030] Figure 2 This is a schematic diagram of the overall structure of a pneumatic module scanning mechanism according to the present invention;

[0031] Figure 3 This is a schematic diagram of the internal structure of the accordion cover in a pneumatic module scanning mechanism of this utility model;

[0032] Figure 4 This is a schematic diagram of the structure of the base frame in a pneumatic module scanning mechanism according to the present invention;

[0033] Figure 5 This is a schematic diagram of the structure of the transfer component in the pneumatic module scanning mechanism of this utility model;

[0034] Figure 6 This is a schematic diagram of the structure of the pneumatic slide in the pneumatic module scanning mechanism of this utility model;

[0035] In the attached drawings: 1. Pneumatic slide; 2. Scanning component; 3. Grating; 4. Slide component; 5. Adapter assembly; 6. Grating slide; 7. Linear guide rail; 8. Slider; 9. Base frame; 10. Bellows cover; 11. First bracket; 12. Second bracket; 13. First cover; 14. Second cover; 15. First fixed cover plate; 16. Second fixed cover plate; 17. First movable cover plate; 18. Second movable cover plate; 19. Cover shell; 20. Heat dissipation pipe; 21. Cable chain; 22. Air blowing pipe; 51. Mounting plate; 52. Longitudinal mounting plate; 53. Transverse mounting plate; 54. Adapter plate. Detailed Implementation

[0036] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0037] like Figures 1 to 6 The diagram shows a preferred embodiment of a pneumatic module scanning mechanism, comprising: a pneumatic slide 1, a scanning element 2, and a grating 3. The pneumatic slide 1 is driven by an air source (not shown) to slide a slide element 4 along a first direction. The scanning element 2 is mounted on the slide element 4 via a connecting assembly 5 and moves together with the slide element 4. The grating 3 is arranged along the first direction. The connecting assembly 5 is provided with a grating slide 6, which slides in cooperation with the grating 3. The grating 3 is used to monitor the movement position of the scanning element 2.

[0038] Furthermore, as a preferred embodiment, the pneumatic module scanning mechanism further includes: a linear guide rail 7, which is arranged along a first direction, and a slider 8 is provided on the adapter component 5, which slides in cooperation with the linear guide rail 7.

[0039] This invention achieves high-speed linear movement of the scanning component 2 through a pneumatic slide table 1 and supports the scanning component 2 through a linear guide rail 7, thus solving the problem that the pneumatic slide table 1 cannot operate at high speed under load. The slide component 4 only needs to overcome the sliding friction. By using the pneumatic slide table 1 and the linear guide rail 7, the servo motor and ball screw are eliminated, and the cost is greatly reduced.

[0040] This invention uses the grating 3 as feedback to monitor the movement position of the scanning component 2, making it simple to use and maintain.

[0041] Preferably, the scanned document 2 is a camera.

[0042] The above are merely preferred embodiments of the present invention and are not intended to limit the implementation methods and protection scope of the present invention.

[0043] Based on the above, this utility model also has the following embodiments:

[0044] For further embodiments of this utility model, please refer to... Figures 1 to 6 As shown, the adapter assembly 5 includes: a mounting plate 51, which is directly or indirectly mounted on the slide 4; a scanning component 2 is mounted on the mounting plate 51; and the slider 8 and the grating slide 6 are both fixedly connected to the mounting plate 51.

[0045] In a further embodiment of the present invention, the mounting plate 51 includes a longitudinal mounting plate 52 and a transverse mounting plate 53 connected to each other. The longitudinal mounting plate 52 is directly or indirectly mounted on the slide 4. The scanning component 2 is mounted on the upper side of the transverse mounting plate 51. The slider 8 and the grating slide 6 are mounted on the lower side of the transverse mounting plate 53.

[0046] In a further embodiment of the present invention, the adapter assembly 5 further includes an adapter plate 54, wherein the longitudinal mounting plate 52 is fixedly connected to the slide plate 4 via the adapter plate 54.

[0047] In a further embodiment of this utility model, the pneumatic module scanning mechanism further includes: a base frame 9, a pneumatic slide 6, a linear guide rail 7, and a grating 3, all mounted on the base frame 9.

[0048] This invention improves the stability of scanning document movement through an adapter component.

[0049] Furthermore, the pneumatic slide 1 is mounted on the base frame 9 via the first bracket 11, and the two first brackets 11 are respectively mounted at both ends of the pneumatic slide 1 to improve the stability of the pneumatic slide 1.

[0050] In a further embodiment of this utility model, a bellows cover 10 is provided on the base frame 9, and the bellows cover 10 covers the linear guide rail 7 and the grating 3.

[0051] In a further embodiment of this utility model, the accordion cover 10 includes: a first cover body 13 and a second cover body 14, which are respectively installed on both sides of the mounting plate 51. The first cover body 13 and the second cover body 14 are telescopic structures.

[0052] In a further embodiment of the present invention, the accordion cover 10 further includes: a first fixed cover plate 15, a second fixed cover plate 16, a first movable cover plate 17, and a second movable cover plate 18. The first fixed cover plate 15 and the second fixed cover plate 16 are mounted on the base frame 9. The first movable cover plate 17 and the second movable cover plate 18 are respectively mounted on both sides of the mounting plate 51. The first cover body 13 is connected between the first fixed cover plate 15 and the first movable cover plate 17. The second cover body 14 is connected between the second fixed cover plate 16 and the second movable cover plate 18.

[0053] In a further embodiment of the present invention, the scanning element 2 is provided with a cover 19, and the cover 19 is connected to a heat dissipation pipe 20, which connects the outer side of the scanning element 2 and the inner side of the cover 19.

[0054] In a further embodiment of this utility model, the pneumatic slide 1 has air vents (not shown in the figure) on both sides of the slide 4.

[0055] In a further embodiment of this utility model, a drag chain 21 is provided on the heat dissipation pipe 20 and the ventilation pipe.

[0056] Preferably, the cable chain 21 is mounted on the base frame 9 via two second brackets 12, which improves the stability of the cable chain 21 and protects the heat dissipation pipe and the ventilation pipe.

[0057] Furthermore, the accordion cover 10, the mounting plate 51 and the base frame 9 cooperate to form a space, the linear guide rail 7 and the grating 3 are located in this space, the air blowing pipe 22 is connected to this space, and the drag chain 21 protects the air blowing pipe 22.

[0058] The pneumatic module scanning mechanism of this utility model also includes: an air source, which is connected to an air vent pipe, a heat dissipation pipe 20, and an air blowing pipe 22. The air source connects to the two air vent pipes, enabling the sliding of the slide 4 through air supply; the air source connected to the heat dissipation pipe 20 can cool the scanning component; and the air source connected to the air blowing pipe 22 provides positive pressure air blowing, reducing the dustproof requirements for the grating.

[0059] This utility model discloses a detection device, including the above-mentioned pneumatic module scanning mechanism.

[0060] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pneumatic module scanning mechanism, characterized in that, include: A pneumatic slide table, which is driven by an air source to make its slide components slide along a first direction; A scanning component, which is mounted on the slide via an adapter assembly and moves together with the slide. A grating is provided along the first direction. The adapter assembly is provided with a grating slide, which slides in cooperation with the grating. The grating is used to monitor the movement position of the scanning element.

2. The pneumatic module scanning mechanism according to claim 1, characterized in that, Also includes: A linear guide rail is provided, which is arranged along the first direction. The adapter assembly is provided with a slider, which slides in cooperation with the linear guide rail.

3. The pneumatic module scanning mechanism according to claim 2, characterized in that, The adapter assembly includes: a mounting plate, which is directly or indirectly mounted on the slide, the scanning component is mounted on the mounting plate, and the slider and the grating slide are both fixedly connected to the mounting plate.

4. The pneumatic module scanning mechanism according to claim 3, characterized in that, The mounting plate includes a longitudinal mounting plate and a transverse mounting plate connected to each other. The longitudinal mounting plate is directly or indirectly mounted on the slide, the scanning component is mounted on the upper side of the transverse mounting plate, and the slider and the grating slide are mounted on the lower side of the transverse mounting plate. The adapter assembly further includes an adapter plate, through which the longitudinal mounting plate is fixedly connected to the slide.

5. The pneumatic module scanning mechanism according to claim 3, characterized in that, Also includes: The base frame, the pneumatic slide, the linear guide rail, and the grating are all mounted on the base frame.

6. The pneumatic module scanning mechanism according to claim 5, characterized in that, The base frame is equipped with an organ cover, which covers the linear guide rail and the grating.

7. The pneumatic module scanning mechanism according to claim 6, characterized in that, The accordion cover includes a first cover and a second cover, which are respectively installed on both sides of the mounting plate.

8. The pneumatic module scanning mechanism according to claim 7, characterized in that, The accordion cover further includes: a first fixed cover plate, a second fixed cover plate, a first movable cover plate, and a second movable cover plate. The first fixed cover plate and the second fixed cover plate are installed on the base frame. The first movable cover plate and the second movable cover plate are respectively installed on both sides of the mounting plate. The first cover body is connected between the first fixed cover plate and the first movable cover plate, and the second cover body is connected between the second fixed cover plate and the second movable cover plate.

9. The pneumatic module scanning mechanism according to claim 1, characterized in that, The scanning element is provided with a cover, and the cover is connected to a heat dissipation pipe; The pneumatic slide has air vents on both sides of the slide component; The heat dissipation pipe and the ventilation pipe are equipped with cable chains.

10. A detection device, characterized in that, Includes the pneumatic module scanning mechanism as described in any one of claims 1-9.

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