Electric smelting furnace for processing electric smelted corundum

CN224327540UActive Publication Date: 2026-06-05JINZHOU JIXIN PYROMATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINZHOU JIXIN PYROMATERIALS CO LTD
Filing Date
2025-06-24
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

The hydraulic support structure of traditional tilting smelting furnaces lacks rigidity, leading to stress concentration, shortened mechanical fatigue cycle, loss of structural stability, and impact on equipment production efficiency.

Method used

The symmetrical arc-shaped abutment plate structure driven by a bidirectional ball screw forms a dual-point stress dispersion support at the root of the discharge cone tube of the smelting furnace body. Combined with the electric telescopic plate and the rectangular slide rail, an L-shaped adjustment structure is formed to adjust the position of the bidirectional ball screw and avoid stress concentration.

Benefits of technology

It effectively suppresses stress concentration in the melting furnace body during the tilting process, extends the fatigue life of key support points, ensures equipment stability, and meets the needs of industrial production capacity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224327540U_ABST
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Abstract

The utility model discloses a kind of smelting furnaces for processing electrically fused corundum, and the utility model is formed by the symmetrical arc-shaped abutment plate structure of bidirectional ball screw drive, and the double-point stress dispersion support of discharge conical tube root of smelting furnace body is formed, stress concentration can be effectively inhibited in the process of smelting furnace body pouring, equipment deformation is avoided, electric telescopic plate A and electric telescopic plate B cooperate rectangular slide rail and can form L-shaped horizontal and vertical bidirectional adjusting structure, further adjust the position of bidirectional ball screw in horizontal and vertical bidirectional, two screw nuts are driven to move by bidirectional ball screw drive, drive arc-shaped abutment plate tightly hold discharge conical tube root, avoid stress concentration point, help to improve the fatigue life of key support point, stable support smelting furnace pours and operates, satisfy industrialization capacity demand.
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Description

Technical Field

[0001] This utility model relates to the technical field of smelting furnaces for processing fused alumina, and in particular to a smelting furnace for processing fused alumina. Background Technology

[0002] In the field of fused alumina smelting, the hydraulic support structure of traditional tilting furnaces suffers from insufficient rigidity and stress concentration at connection nodes, which leads to a shortened mechanical fatigue cycle and an increased risk of structural instability, becoming a key bottleneck restricting the improvement of equipment production efficiency.

[0003] Therefore, it is essential to provide a smelting furnace for processing electrofused corundum to address the shortcomings of existing technologies. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a smelting furnace for electrofused corundum processing. This invention utilizes a symmetrical arc-shaped abutment plate structure driven by a bidirectional ball screw to form a dual-point stress-dispersing support for the root of the discharge cone tube in the smelting furnace body. This effectively suppresses stress concentration and prevents equipment deformation during the tilting process of the smelting furnace body. Electric telescopic plates A and B, in conjunction with rectangular slide rails, can form an L-shaped bidirectional adjustment structure, further adjusting the position of the bidirectional ball screw in both directions. The bidirectional ball screw drives two screw nuts to move in opposite directions, causing the arc-shaped abutment plate to tightly clamp the root of the discharge cone tube, preventing stress concentration points and helping to improve the fatigue life of key support points. This provides stable support for the smelting furnace during tilting operations, meeting the needs of industrial production capacity.

[0005] The above-mentioned objectives of this utility model are achieved through the following technical means.

[0006] A smelting furnace for processing fused alumina is provided, including a furnace body, an adjustable support mechanism installed at the bottom of the furnace body, and a material holding bucket installed on one side of the adjustable support mechanism.

[0007] Specifically, the adjustable support mechanism includes a support base, an arc-shaped guide rail installed above the support base, a slidably mounted smelting furnace body above the arc-shaped guide rail, and an electric telescopic column and a multi-dimensional adjustable support assembly installed on both sides of the smelting furnace body, with the multi-dimensional adjustable support assembly and the electric telescopic column respectively installed on both sides of the support base.

[0008] Preferably, the multi-dimensional adjustable support assembly includes a rectangular slide rail, which is installed between the support base and the material container. An electric telescopic plate A is slidably mounted on the rectangular slide rail, and an electric telescopic plate B is horizontally mounted at the bottom of the electric telescopic plate A. The fixed end of the electric telescopic plate B is installed on the rectangular slide rail near the end of the material container.

[0009] The top of the electric telescopic plate A is equipped with a screw support frame. A bidirectional ball screw is movably mounted on the screw support frame via bearings. Two screw nuts are driven on the bidirectional ball screw. An arc-shaped abutment plate is installed above each screw nut. The two arc-shaped abutment plates symmetrically abut against one side of the smelting furnace body relative to the central axis of the smelting furnace body.

[0010] The smelting furnace body includes the furnace body itself, which is a cylindrical structure. A semi-circular sliding base is installed at the bottom of the furnace body, and the bottom of the semi-circular sliding base is slidably installed with an arc-shaped guide rail. A furnace cover is installed on the top of the furnace body.

[0011] Three electrode holes are opened at equal angles on the furnace cover, and an electrode is movably installed at each electrode hole. Lifting brackets are installed on the outside of the three electrodes. A balance support column is installed on one side of the furnace body, and the bottom of the balance support column abuts against the top of the electric telescopic column.

[0012] The other side of the furnace body is connected to a discharge cone pipe. Two arc-shaped abutment plates are symmetrically snapped at the connection between the outer side of the discharge cone pipe and the outer side of the furnace body. The discharge end of the discharge cone pipe is located above the material container.

[0013] This invention utilizes a symmetrical arc-shaped abutment plate structure driven by a bidirectional ball screw to form a dual-point stress-dispersing support for the root of the discharge cone tube in the smelting furnace. This effectively suppresses stress concentration and prevents equipment deformation during the tilting process of the smelting furnace. Electric telescopic plates A and B, in conjunction with rectangular slide rails, form an L-shaped bidirectional adjustment structure, further adjusting the position of the bidirectional ball screw. The bidirectional ball screw drives two screw nuts to move in opposite directions, causing the arc-shaped abutment plate to tightly clamp the root of the discharge cone tube, preventing stress concentration points and improving the fatigue life of key support points. This provides stable support for the smelting furnace during tilting operations, meeting the demands of industrial production capacity. Attached Figure Description

[0014] The present invention will be further described with reference to the accompanying drawings, but the content of the drawings does not constitute any limitation on the present invention.

[0015] Figure 1 This is a three-dimensional view of the overall structure of a smelting furnace for processing electrofused corundum according to this utility model.

[0016] Figure 2 This is an enlarged view of point A of a smelting furnace for processing electrofused corundum according to this utility model.

[0017] from Figures 1 to 2 Including:

[0018] 1. Smelting furnace body;

[0019] 2. Adjustable support mechanism;

[0020] 3. Material container;

[0021] 4. Support base;

[0022] 5. Curved guide rail;

[0023] 6. Electric telescopic bollard;

[0024] 7. Multi-dimensional adjustment support components;

[0025] 8. Rectangular slide rail;

[0026] 9. Electric telescopic board A;

[0027] 10. Electric telescopic board B;

[0028] 11. Lead screw support frame;

[0029] 12. Two-way ball screw;

[0030] 13. Lead screw nut;

[0031] 14. Arc-shaped abutment plate;

[0032] 15. Furnace body;

[0033] 16. Semi-circular sliding base;

[0034] 17. Furnace lid;

[0035] 18. Electrode holes;

[0036] 19. Electrode;

[0037] 20. Lifting support;

[0038] 21. Balance support column;

[0039] 22. Discharge cone tube. Detailed Implementation

[0040] The present invention will be further described in conjunction with the following embodiments.

[0041] Example 1.

[0042] like Figure 1-2 As shown, a smelting furnace for electrofused corundum processing includes a smelting furnace body 1, an adjustable support mechanism 2 installed at the bottom of the smelting furnace body 1, and a material holding bucket 3 installed on one side of the adjustable support mechanism 2.

[0043] like Figure 1-2As shown, the adjustable support mechanism 2 includes a support base 4, an arc-shaped guide rail 5 is installed above the support base 4, a slidably mounted smelting furnace body 1 is installed above the arc-shaped guide rail 5, an electric telescopic column 6 and a multi-dimensional adjustable support assembly 7 are respectively installed on both sides of the smelting furnace body 1, and the multi-dimensional adjustable support assembly 7 and the electric telescopic column 6 are respectively installed on both sides of the support base 4.

[0044] like Figure 1-2 As shown, the multi-dimensional adjustment support assembly 7 includes a rectangular slide rail 8, which is installed between the support base 4 and the material container 3. An electric telescopic plate A 9 is slidably installed on the rectangular slide rail 8. An electric telescopic plate B 10 is horizontally installed at the bottom of the electric telescopic plate A 9. The fixed end of the electric telescopic plate B 10 is installed on the rectangular slide rail 8 near the end of the material container 3.

[0045] like Figure 1-2 As shown, a screw support frame 11 is installed on the top of the electric telescopic plate A 9. A bidirectional ball screw 12 is movably installed on the screw support frame 11 via bearings. Two screw nuts 13 are driven and installed on the bidirectional ball screw 12. An arc-shaped abutment plate 14 is installed above each screw nut 13. The two arc-shaped abutment plates 14 are symmetrically abutted against one side of the smelting furnace body 1 relative to the central axis of the smelting furnace body 1.

[0046] like Figure 1-2 As shown, the smelting furnace body 1 includes a furnace body 15, which is a cylindrical structure. A semi-circular sliding base 16 is installed at the bottom of the furnace body 15. The bottom of the semi-circular sliding base 16 is slidably installed with an arc-shaped guide rail. A furnace cover 17 is installed on the top of the furnace body 15.

[0047] like Figure 1-2 As shown, three electrode holes 18 are opened at equal angles on the furnace cover 17, and an electrode 19 is movably installed at each electrode hole 18. A lifting bracket 20 is installed on the outside of the three electrodes 19. A balance support column 21 is installed on one side of the furnace body 15, and the bottom of the balance support column 21 abuts against the top of the electric telescopic column 6.

[0048] like Figure 1-2 As shown, a discharge cone pipe 22 is connected to the other side of the furnace body 15. Two arc-shaped abutment plates 14 are symmetrically connected at the connection between the outer side of the inlet end of the discharge cone pipe 22 and the outer side of the furnace body 15. The discharge end of the discharge cone pipe 22 is located above the material container 3.

[0049] The smelting furnace body 1 is slidably connected to the arc-shaped guide rail 5 on the support base 4 via the semi-circular sliding base 16 at the bottom. When tilting, the electric telescopic column 6 is raised, pushing the balance support column 21 to make the furnace body rotate along the arc-shaped guide rail 5. The electric telescopic plate B 10 extends horizontally to the set position, and the electric telescopic plate A 9 is vertically raised and lowered to adjust the height. The bidirectional ball screw 12 drives the two screw nuts 13 to move towards each other, causing the arc-shaped abutment plate 14 to tightly clamp the root of the discharge cone tube 22. Molten corundum is injected into the material container 3 through the discharge cone tube 22.

[0050] This invention utilizes a symmetrical arc-shaped abutment plate 14 structure driven by a bidirectional ball screw 12 to form a dual-point stress-dispersing support for the root of the discharge cone tube 22 of the smelting furnace body 1. This effectively suppresses stress concentration and prevents equipment deformation during the tilting process of the smelting furnace body 1. The electric telescopic plate A 9 and electric telescopic plate B 10, together with the rectangular slide rail 8, can form an L-shaped horizontal and vertical bidirectional adjustment structure, further adjusting the position of the bidirectional ball screw 12 in both directions. The bidirectional ball screw 12 drives the two screw nuts 13 to move towards each other, causing the arc-shaped abutment plate 14 to tightly clamp the root of the discharge cone tube 22, avoiding stress concentration points, helping to improve the fatigue life of key support points, and stably supporting the smelting furnace during tilting operations to meet the needs of industrial production capacity.

[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A smelting furnace for processing fused alumina, characterized in that: The furnace includes a smelting furnace body, the bottom of which is equipped with an adjustable support mechanism, and a material holding bucket is installed on one side of the adjustable support mechanism. The adjustable support mechanism includes a support base, an arc-shaped guide rail mounted above the support base, a slidably mounted smelting furnace body above the arc-shaped guide rail, electric telescopic columns and multi-dimensional adjustable support components mounted on both sides of the smelting furnace body, the multi-dimensional adjustable support components and the electric telescopic columns respectively mounted on both sides of the support base, the multi-dimensional adjustable support component including a rectangular slide rail, the rectangular slide rail mounted between the support base and the material container, an electric telescopic plate A slidably mounted on the rectangular slide rail, an electric telescopic plate B horizontally mounted at the bottom of the electric telescopic plate A, the fixed end of the electric telescopic plate B mounted on the rectangular slide rail near the material container, a screw support frame mounted on the top of the electric telescopic plate A, a bidirectional ball screw movably mounted on the screw support frame via bearings, two screw nuts driven on the bidirectional ball screw, an arc-shaped abutment plate mounted above each screw nut, the two arc-shaped abutment plates symmetrically abutting against one side of the smelting furnace body relative to the central axis of the smelting furnace body.

2. The smelting furnace for electrofused corundum processing according to claim 1, characterized in that: The smelting furnace body includes a furnace body, which is a cylindrical structure. A semi-circular sliding base is installed at the bottom of the furnace body, and the bottom of the semi-circular sliding base is slidably installed with the arc-shaped guide rail. A furnace cover is installed on the top of the furnace body, and three electrode holes are opened at equal angles on the furnace cover. An electrode is movably installed at each electrode hole. Lifting brackets are installed on the outside of the three electrodes. A balance support column is installed on one side of the furnace body, and the bottom of the balance support column abuts against the top of the electric telescopic column. A discharge cone pipe is connected to the other side of the furnace body. Two arc-shaped abutment plates are symmetrically engaged at the connection between the outer side of the discharge cone pipe and the outer side of the furnace body. The discharge end of the discharge cone pipe is located above the material holding tank.