Plug-in mechanism applied to core assembly end plate

Abstract

The utility model discloses an application is inserted and assembled mechanism of iron core assembly end board relates to motor assembly equipment technical field, this application is inserted and assembled mechanism of iron core assembly end board including material placing seat, feeding assembly, be used for shifting end board's material shifting subassembly, be used for the end board of receiving and fetching material subassembly and be used for the end board of pushing material subassembly on fetching material subassembly to push to the iron core in material placing seat, this material shifting subassembly is located between feeding assembly and fetching material subassembly, the end board on this fetching material subassembly is movable formula in the front side of iron core in material placing seat, this pushing material subassembly is located in the rear side of fetching material subassembly, this pushing material subassembly drive end board to move and insert and assemble to the iron core, through adopting fetching material subassembly to realize to the end board of fetching, and drive end board to move to the front side of iron core, make end board and the position of iron core correspond, be convenient for subsequent insertion and assembly, satisfy the end board position movement requirement, through adopting pushing material subassembly to realize end board and push and insert and assemble to the iron core, and the insertion and assembly precision is high, has reduced the rate of defective products.

Description

Technical Field

[0001] This utility model relates to the field of motor assembly equipment, and in particular to an insertion mechanism applied to the end plate of iron core assembly. Background Technology

[0002] The iron core has mounting slots for installing end plates. During motor assembly, the end plates need to be inserted into the mounting slots of the iron core. Utility model application number 202222401070.0 relates to an assembly device for the stator end plates of a brushless motor for power tools. Existing technology does not use a receiving assembly to pick up the end plates and move them to the front of the iron core, making the end plates and iron core correspond in position, which is inconvenient for subsequent insertion. Furthermore, it does not use a pushing assembly to push the end plates into the iron core, resulting in low insertion accuracy and a high defect rate. Therefore, there is an urgent need to develop an insertion mechanism for assembling end plates in iron cores to meet practical application requirements. Utility Model Content

[0003] In view of this, the present invention addresses the deficiencies of the existing technology and its main objective is to provide an insertion mechanism for end plates in iron core assembly. This mechanism uses a receiving component to receive the end plate and move it to the front of the iron core, ensuring that the end plate and the iron core are aligned, facilitating subsequent insertion and meeting the end plate position movement requirements. Furthermore, by using a pushing component, the end plate is pushed into the iron core, resulting in high insertion accuracy and reduced defect rate.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An insertion mechanism for assembling end plates of iron cores includes a feeding seat for placing the iron core, a feeding assembly for feeding the end plates, a transferring assembly for transferring the end plates, a receiving assembly for receiving the end plates, and a pushing assembly for pushing the end plates on the receiving assembly into the iron core in the feeding seat. The transferring assembly is located between the feeding assembly and the receiving assembly. The end plates on the receiving assembly are movably located in front of the iron core in the feeding seat. The pushing assembly is located behind the receiving assembly. The pushing assembly drives the end plates to move and insert them into the iron core.

[0006] As a preferred embodiment, the insertion mechanism applied to the iron core assembly end plate further includes a guiding component for guiding the end plate during insertion, the output end of which is located above the end plate in the receiving assembly.

[0007] As a preferred embodiment: the guiding assembly includes a guiding drive cylinder, a vertical slide, and a guiding block for limiting and guiding the end plate. The guiding drive cylinder is vertically disposed above the receiving assembly, the vertical slide is mounted on the shaft end of the guiding drive cylinder, and the guiding block is securely mounted on the lower side of the vertical slide.

[0008] As a preferred embodiment: the feeding assembly includes a vertical vibratory feeder, a vertical cylinder, a longitudinal cylinder, and a top material block. The longitudinal cylinder is installed at the output end of the vertical cylinder, and the top material block is installed at the output end of the longitudinal cylinder. The top material block is movably located at the discharge end of the vertical vibratory feeder.

[0009] As a preferred embodiment: the material transfer assembly includes a longitudinal material transfer drive device, a flip drive cylinder, and a gripper cylinder for clamping the end plate. The flip drive cylinder is installed at the output end of the longitudinal material transfer drive device, and the gripper cylinder is installed at the shaft end of the flip drive cylinder. The gripper cylinder is movable and corresponds to the receiving assembly.

[0010] As a preferred embodiment: the receiving assembly includes a horizontal receiving drive device, a vertical receiving drive device, and a receiving block for placing the end plate. The vertical receiving drive device is installed at the output end of the horizontal receiving drive device, and the receiving block is installed at the output end of the vertical receiving drive device.

[0011] As a preferred embodiment: the pushing assembly includes a longitudinal pushing drive device and a pushing block, the pushing block being installed at the output end of the longitudinal pushing drive device, and the pushing block being movable and abutting against the end plate.

[0012] As a preferred embodiment: the front end of the pusher block is provided with a slot that matches the end plate; a spring for buffering is provided between the pusher block and the longitudinal pusher drive device.

[0013] Compared with the prior art, this utility model has significant advantages and beneficial effects. Specifically, as can be seen from the above technical solution, by adopting a feeding assembly, a transferring assembly, a receiving assembly, and a pushing assembly, the feeding, transferring, receiving, and pushing of the end plate into the iron core are automated, reducing labor costs; the overall structure is compact and occupies little space; by adopting a receiving assembly, the end plate is received and moved to the front of the iron core, so that the end plate and the iron core are aligned, facilitating subsequent insertion and meeting the end plate position movement requirements; by adopting a pushing assembly, the end plate is pushed into the iron core, resulting in high insertion accuracy and reducing the defect rate.

[0014] To more clearly illustrate the structural features and effects of this utility model, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the insertion mechanism of this utility model;

[0016] Figure 2 This is a three-dimensional structural diagram of the feeding assembly and the transferring assembly of this utility model;

[0017] Figure 3 This is a first-view perspective three-dimensional structural diagram of the material receiving component and the material pushing component of this utility model;

[0018] Figure 4 This is a second-view perspective three-dimensional structural diagram of the material receiving component and the material pushing component of this utility model;

[0019] Figure 5 This is a three-dimensional structural diagram of the guiding component of this utility model.

[0020] Explanation of reference numerals in the attached diagram:

[0021] In the diagram: 10. Insertion mechanism; 11. Feeding seat; 12. Feeding assembly; 121. Vertical vibratory feeder; 122. Vertical cylinder; 123. Longitudinal cylinder; 124. Top block; 13. Transfer assembly; 131. Longitudinal transfer drive device; 132. Tilting drive cylinder; 133. Gripper cylinder; 14. Receiving assembly; 141. Lateral receiving drive device; 142. Vertical receiving drive device; 143. Receiving block; 15. Guide assembly; 151. Guide drive cylinder; 152. Vertical slide; 153. Guide block; 16. Pushing assembly; 161. Longitudinal pushing drive device; 162. Pushing block; 163. Slot; 164. Spring. Detailed Implementation

[0022] This utility model is as follows Figures 1 to 5 As shown, an insertion mechanism 10 for assembling end plates of iron cores includes a feeding seat 11 for placing the iron core, a feeding assembly 12 for feeding the end plates, a transferring assembly 13 for transferring the end plates, a receiving assembly 14 for receiving the end plates, and a pushing assembly 16 for pushing the end plates on the receiving assembly 14 into the iron core of the feeding seat 11, wherein:

[0023] The material transfer assembly 13 is located between the feeding assembly 12 and the receiving assembly 14; the end plate on the receiving assembly 14 is movably located on the front side of the iron core in the feeding seat 11; the material pusher assembly 16 is located on the rear side of the receiving assembly 14; the material pusher assembly 16 drives the end plate to move and insert into the iron core.

[0024] The iron core is placed in the feeding seat 11. The feeding assembly 12 feeds the end plate. The transferring assembly 13 transfers the end plate on the feeding assembly 12 to the receiving assembly 14. The receiving assembly 14 picks up the end plate and moves it to the front of the iron core in the feeding seat 11. The pushing assembly 16 pushes the end plate on the receiving assembly 14 and inserts the end plate into the iron core in the feeding seat 11.

[0025] By employing a feeding assembly 12, a transferring assembly 13, a receiving assembly 14, and a pushing assembly 16, the feeding, transferring, receiving, and pushing of the end plate into the iron core are automated, reducing labor costs. The overall structure is compact and occupies little space. The receiving assembly 14 is used to receive the end plate and move it to the front of the iron core, so that the end plate and the iron core are aligned, facilitating subsequent insertion and meeting the end plate position movement requirements. The pushing assembly 16 is used to push the end plate into the iron core, achieving high insertion accuracy and reducing the defect rate.

[0026] The feeding assembly 12 includes a vertical vibratory feeder 121, a vertical cylinder 122, a longitudinal cylinder 123, and a top material block 124. The longitudinal cylinder 123 is installed at the output end of the vertical cylinder 122, and the top material block 124 is installed at the output end of the longitudinal cylinder 123. The top material block 124 is movably located at the discharge end of the vertical vibratory feeder 121.

[0027] Vertical cylinder 122 and longitudinal cylinder 123 drive the top material block 124 to move, lifting the end plate of the discharge end of the vertical vibrating feeder 121 to discharge the material, which is convenient for the material transfer assembly 13 to clamp.

[0028] The material transfer assembly 13 includes a longitudinal material transfer drive device 131, a flip drive cylinder 132, and a gripper cylinder 133 for clamping the end plate. The flip drive cylinder 132 is installed at the output end of the longitudinal material transfer drive device 131, and the gripper cylinder 133 is installed at the shaft end of the flip drive cylinder 132. The gripper cylinder 133 is movable and corresponds to the receiving assembly 14.

[0029] The longitudinal movement of the gripper cylinder 133 is achieved by using a longitudinal material transfer drive device 131, and the gripper cylinder 133 is driven to rotate by a flip drive cylinder 132, which facilitates the movement of the end plate on the feeding assembly 12 to the receiving assembly 14, thus satisfying the requirements for the position and angle movement of the end plate.

[0030] The receiving assembly 14 includes a horizontal receiving drive device 141, a vertical receiving drive device 142, and a receiving block 143 for placing end plates. The vertical receiving drive device 142 is installed at the output end of the horizontal receiving drive device 141, and the receiving block 143 is installed at the output end of the vertical receiving drive device 142.

[0031] The material receiving block 143 is moved by using a horizontal material receiving drive device 141 and a vertical material receiving drive device 142, which makes it easier to align the material receiving block 143 with the iron core.

[0032] The vertical receiving drive device 142 includes a drive cylinder and a slide plate, which is mounted on the shaft end of the drive cylinder.

[0033] The insertion mechanism 10 applied to the iron core assembly end plate also includes a guiding component 15 for guiding the end plate during insertion, the output end of which is located above the end plate in the receiving assembly 14.

[0034] The guiding assembly 15 includes a guiding drive cylinder 151, a vertical slide 152, and a guiding block 153 for limiting and guiding the end plate. The guiding drive cylinder 151 is vertically arranged above the receiving assembly 14, the vertical slide 152 is mounted on the shaft end of the guiding drive cylinder 151, and the guiding block 153 is fastened to the lower side of the vertical slide 152.

[0035] The guide drive cylinder 151 drives the vertical slide 152 to descend, and the guide block 153 descends along with the vertical slide 152. The guide block 153 is located above the end plate and is used to guide the end plate to prevent the end plate from shifting or tilting during the insertion process.

[0036] The feeding assembly 16 includes a longitudinal feeding drive device 161 and a feeding block 162. The feeding block 162 is installed at the output end of the longitudinal feeding drive device 161 and is movable to abut against the end plate.

[0037] The longitudinal pushing drive device 161, the longitudinal transferring drive device 131, and the transverse receiving drive device 141 all include a drive motor, a lead screw, and a sliding seat. The lead screw is mounted on the shaft end of the drive motor and rotates in conjunction with the sliding seat.

[0038] The front end of the pusher block 162 is provided with a slot 163 that matches the end plate; a spring 164 for buffering is provided between the pusher block 162 and the longitudinal pusher drive device 161.

[0039] The longitudinal pushing drive device 161 drives the pushing block 162 to move longitudinally, pushing the end plate into the iron core; the slot 163 improves the insertion accuracy and prevents the end plate from shifting position; the spring 164 prevents rigid collisions during the insertion process and reduces damage to the end plate and iron core.

[0040] The usage method and principle of the insertion mechanism applied to the iron core assembly end plate are as follows:

[0041] The iron core is placed in the feeding seat. The feeding component feeds the end plate. The transferring component transfers the end plate from the feeding component to the receiving component. The receiving component picks up the end plate and moves it to the front of the iron core in the feeding seat. The pushing component pushes the end plate on the receiving component and pushes the end plate into the iron core of the feeding seat.

[0042] The key design feature of this invention is that it automates the feeding, transfer, receiving, and insertion of the end plate into the iron core by employing a feeding assembly, a transferring assembly, a receiving assembly, and a pushing assembly, thereby reducing labor costs. The overall structure is compact and occupies little space. The receiving assembly picks up the end plate and moves it to the front of the iron core, ensuring that the end plate and the iron core are aligned, facilitating subsequent insertion and meeting the end plate position movement requirements. The pushing assembly pushes the end plate into the iron core with high insertion accuracy, reducing the defect rate.

[0043] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. An insertion mechanism for use in assembling end plates of iron cores, characterized in that: The device includes a feeding seat for placing an iron core, a feeding assembly for feeding end plates, a transferring assembly for transferring end plates, a receiving assembly for receiving end plates, and a pushing assembly for pushing the end plates on the receiving assembly into the iron core in the feeding seat. The transferring assembly is located between the feeding assembly and the receiving assembly. The end plates on the receiving assembly are movably located in front of the iron core in the feeding seat. The pushing assembly is located behind the receiving assembly. The pushing assembly drives the end plates to move and insert them into the iron core.

2. The insertion mechanism applied to the iron core assembly end plate according to claim 1, characterized in that: It also includes a alignment component for aligning the end plate during insertion, the output of which is located above the end plate in the receiving assembly.

3. The insertion mechanism applied to the iron core assembly end plate according to claim 2, characterized in that: The guiding assembly includes a guiding drive cylinder, a vertical slide, and a guiding block for limiting and guiding the end plate. The guiding drive cylinder is vertically positioned above the receiving assembly, the vertical slide is mounted on the shaft end of the guiding drive cylinder, and the guiding block is securely mounted on the lower side of the vertical slide.

4. The insertion mechanism applied to the iron core assembly end plate according to claim 1, characterized in that: The feeding assembly includes a vertical vibratory feeder, a vertical cylinder, a longitudinal cylinder, and a top material block. The longitudinal cylinder is installed at the output end of the vertical cylinder, and the top material block is installed at the output end of the longitudinal cylinder. The top material block is movably located at the discharge end of the vertical vibratory feeder.

5. The insertion mechanism applied to the iron core assembly end plate according to claim 1, characterized in that: The material transfer assembly includes a longitudinal material transfer drive device, a flip drive cylinder, and a gripper cylinder for clamping the end plate. The flip drive cylinder is installed at the output end of the longitudinal material transfer drive device, and the gripper cylinder is installed at the shaft end of the flip drive cylinder. The gripper cylinder is movable and corresponds to the receiving assembly.

6. The insertion mechanism applied to the iron core assembly end plate according to claim 1, characterized in that: The receiving assembly includes a horizontal receiving drive device, a vertical receiving drive device, and a receiving block for placing the end plate. The vertical receiving drive device is installed at the output end of the horizontal receiving drive device, and the receiving block is installed at the output end of the vertical receiving drive device.

7. The insertion mechanism applied to the iron core assembly end plate according to claim 1, characterized in that: The pushing assembly includes a longitudinal pushing drive device and a pushing block. The pushing block is installed at the output end of the longitudinal pushing drive device and is movable to abut against the end plate.

8. The insertion mechanism for the iron core assembly end plate according to claim 7, characterized in that: The front end of the pusher block is provided with a slot that matches the end plate; a spring is provided between the pusher block and the longitudinal pusher drive device to provide a buffering effect.

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