An emulsifying machine for epoxy resin paint processing

By designing an automated emulsifier, the problem of manual operation required by traditional emulsifiers has been solved, achieving efficient and stable emulsion preparation and improving the emulsification effect and environmental friendliness of epoxy resin paint.

CN224331930UActive Publication Date: 2026-06-09SICHUAN JULIAN RECOAT TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN JULIAN RECOAT TECHNOLOGY CO LTD
Filing Date
2025-04-10
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Traditional emulsifiers require workers to manually pour water and stir at the same time, which is time-consuming and labor-intensive, and it is difficult to control the water addition speed, resulting in uneven emulsion and reduced stability.

Method used

An emulsifier for epoxy resin paint processing was designed. It adopts a base plate, telescopic mechanism and water pump system. The stirring and water addition process is automatically controlled by the control panel, which replaces manual operation and realizes automated emulsification.

Benefits of technology

It improves emulsification efficiency, reduces labor costs, avoids uneven emulsion caused by adding water too quickly, and enhances the stability and environmental friendliness of the emulsion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to emulsifying machine technical field discloses an emulsifying machine for epoxy resin paint processing, including bottom plate, be equipped with container placement area on the bottom plate, motor, motor activity setting through telescopic mechanism on the bottom plate, the power output of motor is connected with shearing stirring shaft, is used for slowly pouring water in the container of container placement area and stirring, pump body fixed on the bottom plate, the pump body is connected with water inlet pipe and water outlet pipe, water inlet pipe is used for connecting water source, water outlet pipe is used for adding water in the container in container placement area, control panel, control panel, telescopic mechanism, motor and pump body electric connection, the utility model solves the problem that the traditional emulsifying machine needs worker to stir slowly pouring water one side when using, is applicable to the emulsification of epoxy resin paint.
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Description

Technical Field

[0001] This utility model relates to the field of emulsifier technology, and in particular to an emulsifier for epoxy resin paint processing. Background Technology

[0002] Epoxy resin paint is a coating with epoxy resin as the main film-forming substance, commonly used as a flooring material. Before use, epoxy resin paint is difficult to apply and construct due to its high viscosity. Furthermore, the high viscosity of epoxy resin paint releases a large amount of harmful gases, adversely affecting the environment and human health. Therefore, epoxy resin paint is emulsified before use. The traditional emulsification process involves adding a non-ionic epoxy emulsifier to the epoxy resin paint, then using an emulsifier to first stir it at low speed until homogeneous, followed by high-speed stirring. During high-speed stirring, water is slowly added, resulting in a continuous oil phase (water-in-oil) in the emulsion system. Water is then slowly added until the phase reverses, resulting in a continuous water phase (oil-in-water), thus completing the emulsification process. Emulsified epoxy resin paint has better stability, and the resulting water-based epoxy resin paint may have a lower volatile organic compound content, making it more environmentally friendly.

[0003] However, the emulsifiers used in emulsification operations are usually hand-held mixers. Therefore, during operation, workers need to manually pour water in while stirring, which is not only time-consuming and labor-intensive with low work efficiency, but also requires workers to observe the liquid phase of the emulsion while controlling the slow pouring of water. This is difficult for a single person to control, and it is easy to add water too quickly, resulting in problems such as uneven emulsion and reduced stability. Utility Model Content

[0004] The purpose of this invention is to solve the problem that traditional emulsifiers require workers to manually pour water slowly while stirring, and to provide an emulsifier for epoxy resin paint processing.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] This utility model provides an emulsifier for epoxy resin paint processing, including...

[0007] A base plate, wherein a container placement area is provided on the base plate;

[0008] The motor is movably mounted on the base plate via a telescopic mechanism. A shearing and stirring shaft is connected to the power output end of the motor for extending into the container in the container placement area for stirring.

[0009] A pump body fixed to a base plate, the pump body having an inlet pipe and an outlet pipe connected thereto, the inlet pipe being used to connect to a water source, and the outlet pipe being used to add water to containers in the container placement area;

[0010] The control panel, telescopic mechanism, motor and pump body are electrically connected.

[0011] Furthermore, the container placement area is formed by a notch in the base plate, allowing the container to be placed directly on the ground for subsequent processing.

[0012] Furthermore, the telescopic mechanism includes a base sleeve vertically fixed to the base plate, a telescopic column slidably fitted inside the base sleeve, the top end of the telescopic column being located outside the base sleeve, an electric push rod being provided between the bottom end of the telescopic column and the base sleeve for raising and lowering the telescopic column; an extension arm is provided laterally on the top end of the telescopic column, a mounting plate is provided on the extension arm, and the motor is fixed on the mounting plate.

[0013] Furthermore, the bottom of the base plate is equipped with casters.

[0014] Furthermore, the base sleeve has a square cylindrical structure, and the telescopic column is square and adapted to fit the structure.

[0015] Furthermore, the top of the base sleeve is provided with an anti-detachment eave, and the lower end of the telescopic column is provided with a limiting baffle.

[0016] Furthermore, the water outlet pipe is laid and fixed along the telescopic mechanism, and a reserved pipe section is provided at the telescopic point of the telescopic mechanism.

[0017] The beneficial effects of this utility model are:

[0018] 1. By setting a base plate and a telescopic mechanism, the shearing and mixing shaft can be raised and lowered under the action of the telescopic mechanism, making it convenient to put in or take out containers during mixing operations. Moreover, with the use of casters, it is easy to move and align the vertical position of the shearing and mixing shaft with the container, which facilitates subsequent operations. This replaces the manual operation of the motor by the worker, reduces the workload, and improves work efficiency.

[0019] 2. By setting up a water pump and using it with a control panel, it is possible to achieve easy control while simultaneously stirring and slowly adding water for emulsification, avoiding the situation of adding water too quickly, and further effectively reducing labor costs. Attached Figure Description

[0020] Figure 1 A schematic diagram of the structure of the emulsifier for epoxy resin paint processing provided by this utility model;

[0021] Figure 2 This is a cross-sectional view of the internal structure of the base sleeve in this utility model.

[0022] In the diagram: 1. Base plate; 11. Container placement area; 2. Telescopic mechanism; 21. Telescopic column; 211. Limiting baffle; 22. Base sleeve; 221. Anti-fall eaves; 222. Through hole; 23. Electric push rod; 3. Water pump; 31. Water inlet pipe; 32. Water outlet pipe; 321. Reserved pipe section; 322. Nozzle; 4. Support leg; 5. Extension arm; 6. Mounting plate; 7. Motor; 8. Shearing and stirring shaft; 9. Casters; 10. Control panel. Detailed Implementation

[0023] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.

[0024] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0025] Example

[0026] like Figures 1-2 As shown,

[0027] An emulsifier for epoxy resin paint processing, comprising:

[0028] The base plate 1 has a notch at its front end, forming a container placement area 11. This allows containers filled with epoxy resin paint to be placed directly on the ground for emulsification, reducing the number of times they need to be moved and saving labor costs. The bottom of the base plate 1 is equipped with casters 9, facilitating the movement of other components on the base plate 1 and ensuring vertical alignment of the container for subsequent emulsification operations. Furthermore, to prevent slippage during operation, the casters 9 are self-locking.

[0029] Motor 7 is movably mounted on base plate 1 via telescopic mechanism 2. Specifically, telescopic mechanism 2 includes a base sleeve 22 vertically fixed on base plate 1, and a telescopic column 21 slidably fitted inside the base sleeve 22. The top end of the telescopic column 21 is located outside the base sleeve 22. Preferably, to prevent the telescopic column 21 from slipping out of the base sleeve 22 and causing an accident, the top end of the base sleeve 22 is provided with an anti-slip eave 221, and the lower end of the telescopic column 21 is provided with a limiting baffle 211. The anti-slip eave 221 is used to prevent the limiting baffle 211 from slipping out, thereby achieving anti-slip of the telescopic column 21. Furthermore, in order to drive the telescopic column 21... For the lifting and lowering mechanism 1, an electric push rod 23 is provided between the bottom end of the telescopic column 21 and the base sleeve 22. The electric push rod 23 is vertically arranged, and its cylinder is fixed to the bottom inner side of the base sleeve 22. Its telescopic rod is fixedly connected to the bottom of the telescopic column 21. Furthermore, to prevent rotation during lifting and lowering, the base sleeve 22 is a square cylindrical structure, and the telescopic column 21 is squarely fitted. With this design, the square structure can only slide in one direction after sliding and cannot rotate, thus limiting the movement and enhancing the stability of use. It also reduces the use of other limiting mechanisms, making the structure simpler and reducing production costs. Preferably, to prevent the base sleeve 22 from tipping over, support feet 4 are provided on both the left and right sides of the base sleeve 22. To facilitate the insertion of the wire of the electric push rod 23, a wire hole 222 is also provided on the base sleeve 22.

[0030] Furthermore, an extension arm 5 is provided laterally on the top of the telescopic column 21 facing the container placement area 11, and a mounting plate 6 is provided vertically on the end of the extension arm 5. The motor 7 is fixed vertically downward on the mounting plate 6. Furthermore, the power output end of the motor 7 is connected to a shearing and stirring shaft 8, which is used to extend into the container in the container placement area 11 for stirring.

[0031] Through the above scheme, the shearing and mixing shaft 8 can be raised and lowered under the action of the telescopic mechanism 2, making it convenient to put or take out the container during the mixing operation. Moreover, with the use of the universal wheels 9, it is convenient to move and align the vertical position of the shearing and mixing shaft 8 with the container, which facilitates subsequent operations. This replaces the worker's hand-held motor 7 for operation, reduces the workload, and improves work efficiency.

[0032] The pump body 3 is fixed on the base plate 1. The pump body 3 is connected to the inlet pipe 31 and the outlet pipe 32. The inlet pipe 31 is used to connect to the external water source. The outlet pipe 32 is used to add water to the container in the container placement area 11 through the nozzle 322. Furthermore, the outlet pipe 32 is laid and fixed along the base sleeve 22, the telescopic column 21 and the extension arm 5. A reserved pipe section 321 is provided between the base sleeve 22 and the telescopic column 21 to prevent the fixed outlet pipe 32 from being broken by the telescopic pull.

[0033] Control panel 10, electric push rod 23, motor 7 and pump body 3 are electrically connected.

[0034] This solution, by setting up a water pump and using a control panel, enables easy control of both stirring and slow emulsification processes, avoiding the situation of adding water too quickly and further reducing labor costs.

[0035] How this device works:

[0036] Before use, connect the inlet pipe 31 to an external water source for later use. Then, place the container containing epoxy resin paint in the container placement area 11 and add nonionic epoxy emulsifier. After adding, move the base plate 1 so that the shearing and stirring shaft 8 is suspended directly above the container. After calibrating the position, lock the caster wheel 9. Then, start the control panel 10. The electric push rod 23 will descend via the control panel 10. The descending electric push rod 23 will cause the telescopic column 21 to descend, thereby causing the shearing and stirring shaft 8 to descend and insert into the container containing epoxy resin paint and nonionic epoxy emulsifier. Stop after inserting it into the appropriate position. Then, start the motor 7 via the control panel 10 to start low-speed stirring, so that the epoxy resin paint and nonionic epoxy emulsifier are stirred evenly. After thorough mixing, start the water pump 3 via the control panel 10. By controlling the power of the water pump 3, slowly draw in external water. The water is then slowly poured into the container through the outlet pipe 32 and the nozzle 322. Simultaneously, increase the power of the motor 7 to start high-speed mixing. During high-speed mixing, slowly add water. At this point, the emulsion system is in a continuous phase oil phase, which is in an oil-in-water state. Continue to slowly add water until the phase reverses. At this point, the emulsion system is in a continuous phase water phase, which is in a water-in-oil state. This completes the process. After completion, stop the water pump 3 and the motor 7. Then, start the electric push rod 23 again to raise the telescopic column 21. The raised telescopic column 21 causes the shearing and stirring shaft 8 to be pulled out of the container. After the shaft is pulled out, the emulsified epoxy resin paint in the container can be put into use.

[0037] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. An emulsifier for epoxy resin paint processing, characterized in that: include A base plate (1) is provided with a container placement area (11). The motor (7) is movably mounted on the base plate (1) via the telescopic mechanism (2). The power output end of the motor (7) is connected to a shearing and stirring shaft (8) for extending into the container in the container placement area (11) for stirring. A pump body (3) is fixed on a base plate (1). The pump body (3) is connected to an inlet pipe (31) and an outlet pipe (32). The inlet pipe (31) is used to connect to a water source, and the outlet pipe (32) is used to add water to the container in the container placement area (11). Control panel (10), telescopic mechanism (2), motor (7) and pump body (3) are electrically connected; The container placement area (11) is formed by a notch in the base plate (1) for placing the container directly on the ground for subsequent processing; The telescopic mechanism (2) includes a base sleeve (22) vertically fixed on the base plate (1), a telescopic column (21) is slidably sleeved inside the base sleeve (22), the top of the telescopic column (21) is located outside the base sleeve (22), and an electric push rod (23) is provided between the bottom end of the telescopic column (21) and the base sleeve (22) for raising and lowering the telescopic column (21); an extension arm (5) is provided horizontally on the top of the telescopic column (21), and a mounting plate (6) is provided on the extension arm (5), and the motor (7) is fixed on the mounting plate (6); The water outlet pipe (32) is laid and fixed along the telescopic mechanism (2), and the water outlet pipe (32) has a reserved pipe section (321) at the telescopic point of the telescopic mechanism (2).

2. The emulsifier for epoxy resin paint processing according to claim 1, characterized in that: The bottom of the base plate (1) is provided with casters (9).

3. The emulsifier for epoxy resin paint processing according to claim 1, characterized in that: The base sleeve (22) is a square cylindrical structure, and the telescopic column (21) is square and adapted to fit.

4. The emulsifier for epoxy resin paint processing according to claim 1, characterized in that: The top of the base sleeve (22) is provided with an anti-detachment eave (221), and the lower end of the telescopic column (21) is provided with a limiting baffle (211).