Double-layer vibrating screen for carbonized walnut shell
By designing a double-layer vibrating screen for carbonizing walnut shells, and utilizing a rotating rod and spring structure to prevent material accumulation, the problem of material accumulation in traditional screening devices is solved, achieving more efficient screening and reducing equipment wear.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI RUIFU NEW MATERIALS CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-06-09
AI Technical Summary
Traditional vibrating screens lack effective structures to prevent material accumulation, resulting in low screening efficiency and affecting equipment performance.
A double-layer vibrating screen for carbonizing walnut shells was designed. It uses a first spring and a lever installed on the rotating rod to intermittently agitate the material on the screening screen to prevent accumulation. The bearing and the second spring reduce the wear between the rotating rod and the screening screen.
It improves screening efficiency, prevents material accumulation, reduces wear and tear on equipment parts, and enhances equipment operating efficiency.
Smart Images

Figure CN224332693U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vibrating screening technology, specifically a double-layer vibrating screen for carbonizing walnut shells. Background Technology
[0002] Walnut shell carbonization refers to the process of treating walnut shells at high temperatures in an oxygen-deficient or low-oxygen environment, causing them to undergo a pyrolysis reaction and transform into charcoal. Because the particle size of carbonized walnut shells may vary, a sieving device is needed to separate particles of different sizes, ensuring a more consistent particle size distribution within the same batch of products.
[0003] Traditional vibrating screens lack effective structures to prevent material accumulation. Material accumulation can affect screening efficiency, leading to insufficient screening and reduced equipment efficiency. Therefore, it is necessary to develop a double-layer vibrating screen for carbonized walnut shells. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0005] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0006] A double-layer vibrating screen for carbonizing walnut shells, comprising a screening drum and a rotating rod:
[0007] The screening barrel is a hollow cylindrical shape with an open top wall. Two screening screens are fixedly installed in the inner cavity of the screening barrel from top to bottom. The two screening screens divide the inner cavity of the screening barrel into three chambers. A vertical double-headed motor is fixedly installed at the bottom center of the screening barrel. An eccentric block is fixedly installed on the output shaft at the lower end of the double-headed motor.
[0008] The lower end of the rotating rod is fixedly connected to the output shaft of the double-headed motor via a reducer and a coupling. The rotating rod rotates through the bottom wall of the screening barrel and the center of the two screening screens. A horizontal mounting rod is fixedly installed at the position of the rotating rod in each chamber. A row of first springs is arranged along the length of the mounting rod at its bottom. A lever is fixedly installed at the bottom of the row of first springs. The bottoms of the three levers intermittently contact the surface of the screening screen and the bottom of the inner cavity of the screening barrel.
[0009] In a preferred embodiment of the carbonized walnut shell double-layer vibrating screen described in this utility model, the mesh diameter of the upper screening screen plate is larger than that of the lower screening screen plate.
[0010] As a preferred embodiment of the carbonized walnut shell double-layer vibrating screen of this utility model, the bottom of the screening barrel is fixedly installed with support springs at equal intervals around its own central axis. Multiple support springs are vertically arranged and their bottom ends are jointly provided with an annular support base. The eccentric block is located inside the support base and the outer side of the eccentric block always maintains a distance from the inner side of the double-headed motor.
[0011] As a preferred embodiment of the carbonized walnut shell double-layer vibrating screen of this utility model, the bottom of the side walls of the three chambers are provided with discharge ports for discharging materials, and the side wall of the screening barrel is provided with discharge pipes connecting the three discharge ports, and the three discharge pipes are arranged alternately.
[0012] As a preferred embodiment of the carbonized walnut shell double-layer vibrating screen of this utility model, the center of the two screening screen plates and the center of the bottom wall of the inner cavity of the screening barrel are all opened with circular through holes. The rod body passes through the center of the three through holes, and the distance between the rod and the through holes is set. The rod body is rotatably equipped with bearings at the positions of the three through holes. A second spring is fixedly installed around the outside of each bearing at equal intervals with the vertical axis of the rod as the center. The other end of the second spring is fixed to the inner wall of the through hole.
[0013] In a preferred embodiment of the carbonized walnut shell double-layer vibrating screen of this utility model, a baffle is fixedly installed above each through hole on the shaft of the rotating rod, and the outer diameter of the baffle is larger than the inner diameter of the through hole.
[0014] The beneficial effects of this utility model are: by the cooperation of the first spring and the lever at the bottom of the rotating rod, the lever can intermittently move the material on the screening screen plate to prevent material accumulation, thereby improving the working efficiency of the equipment. The bearing and the second spring are set at the connection between the rotating rod and the screening screen plate to reduce the wear between the rotating rod and the vibrating screening screen plate. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the internal components of the screening barrel of this utility model.
[0018] Figure 3 This utility model Figure 2 A schematic diagram of the structure viewed from the side (upward angle);
[0019] Figure 4 This is a side-view structural diagram of the rotating rod and other components of this utility model.
[0020] Figure 5 This utility model Figure 4 Schematic diagram of the structure of region A in the middle;
[0021] Figure 6 This is a schematic diagram of the structure of the screening screen plate and through holes of this utility model.
[0022] In the diagram: screening barrel 100, screening screen plate 101, double-head motor 102, eccentric block 103, support spring 104, support base 105, discharge port 106, discharge pipe 107, rotating rod 200, mounting rod 201, first spring 202, lever 203, through hole 204, bearing 205, second spring 206, baffle 207. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0027] Please see Figures 1-6 The diagram shown is a structural schematic of an embodiment of the carbonized walnut shell double-layer vibrating screen of this utility model. Please refer to [link / reference]. Figures 1-6 This paper provides a detailed introduction to a double-layer vibrating screen for carbonizing walnut shells.
[0028] Example 1: A double-layer vibrating screen for carbonizing walnut shells, comprising a screening drum 100 and a rotating rod 200:
[0029] The screening barrel 100 is a hollow cylindrical shape with an open top wall. Two screening screen plates 101 are fixedly arranged at intervals from top to bottom in the inner cavity of the screening barrel 100. The two screening screen plates 101 divide the inner cavity of the screening barrel 100 into three chambers. A vertical double-head motor 102 is fixedly arranged at the bottom center of the screening barrel 100. An eccentric block 103 is fixedly arranged on the output shaft at the lower end of the double-head motor 102. The double-head motor 102 drives the eccentric block 103 to rotate, causing the entire screening barrel 100 to vibrate.
[0030] The lower end of the rotating rod 200 is fixedly connected to the output shaft of the double-headed motor 102 via a reducer and a coupling. The reducer prevents the double-headed motor 102 from driving the rotating rod 200 to rotate too quickly. The rotating rod 200 rotates through the bottom wall of the screening barrel 100 and the center of the two screening screen plates 101. A transverse mounting rod 201 is fixedly installed on the rotating rod 200 at the position of each chamber. A row of first springs 202 is arranged along the length of the bottom of the mounting rod 201. A lever 203 is fixedly installed at the bottom of the row of first springs 202. The bottoms of the three levers 203 are respectively... The screen plate 101 and the bottom of the inner cavity of the screening barrel 100 are in intermittent contact. Since the screening barrel 100 is in a state of vibration, a first spring 202 is provided between the lever 203 and the mounting rod 201. This ensures that when the device is in use, the surface of the screen plate 101 in a state of vibration will not directly and rigidly contact the lower part of the lever 203. Instead, the first spring 202 assists in the contact between the two, so that the lever 203 can intermittently contact the surface of the screen plate 101 and move the material on the screen plate 101, avoiding material accumulation and preventing collision damage to the surface of the screen plate 101.
[0031] Furthermore, the mesh size of the upper screening screen 101 is larger than that of the lower screening screen 101, thus achieving multi-layer screening.
[0032] Furthermore, the bottom of the screening barrel 100 is fixedly equipped with support springs 104 at equal intervals around its central axis. Multiple support springs 104 are vertically arranged and their bottom ends are all provided with an annular support base 105. The eccentric block 103 is located inside the support base 105 and the outer side of the eccentric block 103 always maintains a distance from the inner side of the dual-head motor 102. The support base 105 can be fixed in the required installation position. The support springs 104 are made of high-strength material and are used to support the vibration of this device.
[0033] Furthermore, the bottom of the side walls of the three chambers are provided with discharge ports 106 for discharging materials. The side wall of the screening barrel 100 is provided with discharge pipes 107 that connect the three discharge ports 106. The three discharge pipes 107 are arranged in an alternating manner, which makes it convenient to place collection frames and the like below the discharge pipes 107 to receive the screened materials.
[0034] In Example 2, based on Example 1, circular through holes 204 are opened at the center of the two screening screen plates 101 and the center of the bottom wall of the inner cavity of the screening barrel 100. The shaft of the rotating rod 200 passes through the center of the three through holes 204, and the rotating rod 200 is spaced apart from the through holes 204. Bearings 205 are rotatably mounted on the shaft of the rotating rod 200 at the positions of the three through holes 204. A first bearing 205 is fixedly installed around the outer side of each bearing 205 at equal intervals with the vertical axis of the rotating rod 200 as the center. The second spring 206 has its other end fixed to the inner wall of the through hole 204. Since the screening screen plate 101 is in a vibrating state when the device is in use, and the rotating rod 200 needs to rotate continuously, the connection between the rotating rod 200 and the vibrating screening screen plate 101 is prone to wear. Therefore, the bearing 205 and the through hole 204 are connected by the second spring 206. When the rotating rod 200 rotates, even if the screening screen plate 101 vibrates, the impact on the rotating rod 200 is relatively small.
[0035] Furthermore, a baffle 207 is fixedly installed above each through hole 204 on the rod body of the rotating rod 200. The outer diameter of the baffle 207 is larger than the inner diameter of the through hole 204. Since the inner side of the through hole 204 and the outer side of the rotating rod 200 are spaced apart, the baffle 207 is added to reduce the material from slipping through the gap between them.
[0036] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A double-layer vibrating screen for carbonizing walnut shells, comprising a screening barrel (100) and a rotating rod (200), characterized in that: The screening barrel (100) is a hollow cylindrical shape with an open top wall. Two screening screen plates (101) are fixedly arranged at intervals from top to bottom in the inner cavity of the screening barrel (100). The two screening screen plates (101) divide the inner cavity of the screening barrel (100) into three chambers. A vertical double-head motor (102) is fixedly arranged at the bottom center of the screening barrel (100). An eccentric block (103) is fixedly arranged on the output shaft at the lower end of the double-head motor (102). The lower end of the rotating rod (200) is fixedly connected to the output shaft of the double-headed motor (102) via a reducer and a coupling. The rod body of the rotating rod (200) rotates through the bottom wall of the screening barrel (100) and the center of the two screening screen plates (101). A horizontal mounting rod (201) is fixedly installed at the position of each chamber of the rotating rod (200). A row of first springs (202) is arranged along its own length at the bottom of the mounting rod (201). A lever (203) is fixedly installed at the bottom of the row of first springs (202). The bottoms of the three levers (203) are intermittently in contact with the surface of the screening screen plate (101) and the bottom of the inner cavity of the screening barrel (100).
2. The double-layer vibrating screen for carbonizing walnut shells according to claim 1, characterized in that: The mesh size of the upper screening screen plate (101) is larger than that of the lower screening screen plate (101).
3. The double-layer vibrating screen for carbonizing walnut shells according to claim 1, characterized in that: The bottom of the screening barrel (100) is fixedly equipped with support springs (104) at equal intervals around its own central axis. Multiple support springs (104) are vertically arranged and have a common annular support base (105) at their bottom ends. The eccentric block (103) is located inside the support base (105) and the outer side of the eccentric block (103) always maintains a distance from the inner side of the dual-head motor (102).
4. The double-layer vibrating screen for carbonizing walnut shells according to claim 1, characterized in that: The bottom of the side walls of the three chambers are provided with discharge ports (106) for discharging materials. The side wall of the screening barrel (100) is provided with discharge pipes (107) that connect the three discharge ports (106). The three discharge pipes (107) are arranged alternately.
5. The double-layer vibrating screen for carbonizing walnut shells according to claim 1, characterized in that: A circular through hole (204) is opened in the center of the two screening screen plates (101) and the center of the bottom wall of the inner cavity of the screening barrel (100). The rod of the rotating rod (200) passes through the center of the three through holes (204), and the rotating rod (200) is spaced apart from the through holes (204). The rod of the rotating rod (200) is rotatably equipped with a bearing (205) at the position of the three through holes (204). A second spring (206) is fixedly installed around the outside of each bearing (205) at equal intervals with the vertical axis of the rotating rod (200) as the center. The other end of the second spring (206) is fixed on the inner wall of the through hole (204).
6. The double-layer vibrating screen for carbonizing walnut shells according to claim 5, characterized in that: The rod body of the rotating rod (200) is fixedly provided with a baffle (207) above each through hole (204), and the outer diameter of the baffle (207) is larger than the inner diameter of the through hole (204).