Danner machine large shaft straightening device
By using the measurement and straightening components of the Danner machine's main shaft straightening device, the problems of main shaft bending and deformation were solved, enabling effective straightening of the main shaft on the Danner machine and ensuring the normal operation of the Danner machine and the quality of the glass tubes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 湖南洪康新材料科技有限公司
- Filing Date
- 2025-04-08
- Publication Date
- 2026-06-09
AI Technical Summary
The main shaft of the Danner machine is prone to bending and deformation under high temperature conditions, which can cause it to be out of sync with the rotating tube, affecting the normal operation of the Danner machine and the quality of the glass tube.
A straightening device for the main shaft of a Danner machine is provided, including a measuring component and a straightening component. The measuring component is used to measure the curvature of the main shaft, and the straightening component is arranged at intervals along the axial direction of the main shaft and the Danner machine to straighten it according to the curvature. The support and the straightening component cooperate to apply forces in opposite directions to the main shaft for straightening.
This technology enables effective straightening of the main shaft of the Dana machine without disassembling it, improving the straightness and concentricity of the main shaft, ensuring the normal operation of the Dana machine, reducing disassembly and handling processes, and improving straightening efficiency.
Smart Images
Figure CN224333137U_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to the field of Dynamo machine technology, and in particular to a Dynamo machine main shaft straightening device. Background Technology
[0002] The tandem glass machine is a crucial piece of equipment for manufacturing glass tubes. Its core components include the main shaft and the rotating tube. The tandem machine uses a motor, reducer, and other mechanisms to drive the main shaft, which is mounted on the machine, to rotate. This causes the rotating tube, which is mounted on the main shaft, to rotate as well. Molten glass is wound onto the rotating tube, and processes such as blowing air are then performed to complete the glass tube manufacturing. As a critical component of the tandem machine, the main shaft requires high levels of straightness and concentricity.
[0003] However, during production, the main shaft is prone to bending and deformation due to prolonged operation at high temperatures. This can cause misalignment between the main shaft and the rotating tube, reducing the lifespan of the rotating tube and the quality of the glass tube, resulting in decreased economic benefits. Therefore, it is necessary to straighten the main shaft of the Danner machine to ensure its normal operation. Utility Model Content
[0004] One of the technical problems that this disclosure aims to solve is that the main shaft of the existing Danner machine is prone to bending and deformation, which affects the normal operation of the Danner machine.
[0005] To address the aforementioned technical problems, this disclosure provides a danner machine main shaft straightening device, comprising: a measuring component for measuring the curvature of the danner machine main shaft; and a straightening component, which is spaced apart from the danner machine along the axial direction of the main shaft and is used to straighten the main shaft on the danner machine according to the curvature.
[0006] In some embodiments, the measuring assembly includes a first measuring element configured to measure the curvature of the main shaft end away from the Dynamo machine, and the straightening assembly is capable of straightening the main shaft based on the curvature measured by the first measuring element.
[0007] In some embodiments, the measuring assembly further includes a second measuring element for measuring the curvature of the main shaft after it has been straightened by the straightening assembly.
[0008] In some embodiments, the straightening assembly includes: a support member for supporting the main shaft; and a straightening member for applying a straightening force to the main shaft to straighten it, the direction of the straightening force being opposite to the direction of the support force applied to the main shaft by the support member.
[0009] In some embodiments, the straightening member is disposed within the support member and is capable of applying an upward straightening force to the main shaft. The support member has a through hole through which the main shaft passes and is capable of applying a downward supporting force to the main shaft.
[0010] In some embodiments, a second measuring element and a straightening element are respectively disposed above and below the main shaft along the radial direction of the main shaft.
[0011] In some embodiments, the support has an opening, and a second measuring element is disposed on the support and can pass through the opening to measure the curvature of the main shaft.
[0012] In some embodiments, the straightening assembly further includes a first shim disposed between the main shaft and the support member so that the main shaft and the support member fit together.
[0013] In some embodiments, the straightening assembly further includes a second shim disposed between the straightening member and the main shaft so that the main shaft fits against the straightening member.
[0014] In some embodiments, the Dana machine shaft straightening device further includes a bracket for supporting the straightening components.
[0015] Through the above technical solution, the measuring component of the Danner machine main shaft straightening device provided in this disclosure is used to measure the curvature of the Danner machine main shaft, providing accurate data for the straightening work of the straightening component; the straightening component straightens the main shaft according to the curvature data provided by the measuring component, and the straightening component is set at intervals along the axial direction of the main shaft and the Danner machine, so that the straightening device can straighten the main shaft on the Danner machine and ensure the normal operation of the Danner machine. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this disclosure or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a cross-sectional view of the Dynamo machine shaft straightening device disclosed in this embodiment;
[0018] Figure 2 This is a top view of the Dynamo machine shaft straightening device disclosed in this embodiment;
[0019] Figure 3 This is a schematic diagram of the structure of the support member and the second measuring member of the Dana machine shaft straightening device disclosed in this embodiment.
[0020] Figure 4 yes Figure 3 Sectional view at point AA; and
[0021] Figure 5 This is a top view of the cooperation between the support member and the second measuring member of the Dana machine shaft straightening device disclosed in this embodiment.
[0022] Explanation of reference numerals in the attached figures:
[0023] 1. Measuring assembly; 11. First measuring component; 12. Second measuring component; 13. Mounting bracket; 14. Locking component; 2. Straightening assembly; 21. Support component; 211. Base plate; 212. First side plate; 213. Second side plate; 214. Top plate; 215. Through hole; 216. Opening; 22. Straightening component; 23. First shim; 24. Second shim; 3. Danner machine; 31. Main shaft; 32. Bushing; 33. Machine body; 4. Bracket. Detailed Implementation
[0024] The embodiments of this disclosure will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the embodiments and the accompanying drawings are used to illustrate the principles of this disclosure by way of example, but should not be used to limit the scope of this disclosure. This disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0025] These embodiments are provided to make the disclosure thorough and complete, and to fully express the scope of the disclosure to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions, and values set forth in these embodiments should be interpreted as exemplary only and not as limiting.
[0026] It should be noted that, in the description of this disclosure, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0027] Furthermore, the terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after the word, and do not exclude the possibility of encompassing other elements as well.
[0028] It should also be noted that, in the description of this disclosure, unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this disclosure depending on the specific circumstances. When a particular device is described as being located between a first device and a second device, an intermediary device may or may not be present between the particular device and the first or second device.
[0029] All terms used in this disclosure have the same meaning as understood by one of ordinary skill in the art to which this disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.
[0030] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0031] See Figure 1 This disclosure provides a straightening device for the main shaft of a danner machine 3, including a measuring component 1 and a straightening component 2. The measuring component 1 is used to measure the curvature of the main shaft 31 of the danner machine 3. The straightening component 2 is spaced apart from the danner machine 3 along the axial direction of the main shaft 31 and is used to straighten the main shaft 31 on the danner machine 3 according to the curvature. The measuring component 1 provides accurate data for the straightening work of the straightening component 2. The straightening component 2 straightens the main shaft 31 according to the curvature data provided by the measuring component 1. The straightening component 2 is spaced apart from the danner machine 3 along the axial direction of the main shaft 31, so that the straightening device can directly straighten the main shaft 31 on the danner machine 3, ensuring the normal operation of the danner machine. Moreover, this danner machine main shaft straightening device does not require the main shaft 31 to be disassembled from the danner machine 3 for straightening, reducing the disassembly and transportation process of the main shaft 31, saving time and effort, and improving the straightening efficiency of the main shaft 31.
[0032] In some embodiments, after measuring the curvature of the main shaft 31, the measuring component 1 determines the position where the curvature of the main shaft 31 is the largest in the circumferential direction, and straightens the position where the curvature is the largest by the straightening component 2 until the straightness and concentricity of the main shaft 31 meet the requirements.
[0033] In some embodiments, the straightening component 2 is placed at the middle position of the main shaft 31 along the axial direction to improve the straightening effect of the main shaft 31.
[0034] In some embodiments, the Dynamo machine 3 includes a body 33, a main shaft 31, and a bushing 32. The bushing 32 is rotatably mounted on the body 33. One end of the main shaft 31 passes through the bushing 32 and is fixedly connected to the bushing 32. The other end of the main shaft 31 is straightened by a straightening device. The rotation of the bushing 32 can drive the main shaft 31 to rotate, thereby enabling the straightening assembly 2 to straighten the position of the main shaft 31 with the greatest curvature.
[0035] In some embodiments, the Dana machine main shaft straightening device further includes a control component, which is capable of determining the straightening force applied by the straightening component 2 to the main shaft 31 based on the curvature measured by the measuring component 1. The control component is electrically connected to the measuring component 1 and the straightening component 2. The control component obtains the curvature data measured by the measuring component 1, analyzes it, determines the position of maximum curvature on the main shaft 31 and the straightening force that the straightening component 2 should apply, and controls the rotation of the main shaft 31 so that the straightening component 2 can apply the straightening force to the position of maximum curvature on the main shaft 31, thereby improving the straightening effect of the main shaft 31.
[0036] See Figure 1 and Figure 2 In some embodiments, during actual production, the end of the main shaft 31 furthest from the Dynamo machine 3 has less constraint and is more prone to deformation. Therefore, the measuring component 1 includes a first measuring element 11, which is configured to measure the curvature of the end of the main shaft 31 furthest from the Dynamo machine 3. The straightening component 2 can straighten the main shaft 31 based on the curvature measured by the first measuring element 11. By measuring the curvature of the main shaft 31 of the Dynamo machine 3 through the first measuring element 11, the measured curvature can be used as the basis for the straightening component 2 to straighten the main shaft 31, determine the magnitude of the straightening force that should be applied to the main shaft 31, and straighten the main shaft 31 by the straightening component 2 to improve the straightness and concentricity of the main shaft 31.
[0037] In some embodiments, the first measuring element 11 is a dial indicator. During the measurement of the curvature of the main shaft 31, the main shaft 31 rotates along the axis, the dial indicator remains stationary, and the dial indicator contacts different positions of the rotating main shaft 31, thereby determining the curvature of the main shaft 31 at different positions.
[0038] In some embodiments, the first measuring element 11 may also be a sensor capable of measuring the curvature of the main shaft 31.
[0039] In some embodiments, the measuring component 1 further includes a second measuring element 12, which is used to measure the curvature of the main shaft 31 after straightening by the straightening component 2. The second measuring element 12 can measure the curvature of the main shaft 31 after straightening by the straightening component 2, thereby verifying whether the straightening effect of the straightening component 2 meets expectations. If the straightening effect does not meet expectations, the straightening force that the straightening component 2 should apply to the main shaft 31 is determined based on the curvature measured by the second measuring element 12, and the straightening component 2 repeatedly straightens the main shaft 31 until the curvature measured by the second measuring element 12 meets the straightening effect.
[0040] In some embodiments, the second measuring element 12 is a dial indicator. During the measurement of the curvature of the main shaft 31, the main shaft 31 rotates along the axis, the dial indicator remains stationary and its contacts come into contact with different positions of the rotating main shaft 31, thereby determining the curvature of the straightened main shaft 31.
[0041] In some embodiments, the second measuring element 12 may be a sensor capable of measuring the curvature of the main shaft 31.
[0042] In some embodiments, the straightening assembly 2 includes a support member 21 and a straightening member 22. The support member 21 supports the main shaft 31, and the straightening member 22 applies a straightening force to the main shaft 31 to straighten it. The direction of the straightening force is opposite to the direction of the supporting force applied by the support member 21 to the main shaft 31. The support member 21 can effectively support the main shaft 31, ensuring that the main shaft 31 remains stable during the straightening process and reducing deformation and damage to the main shaft 31 during the straightening process. The straightening member 22 can apply a straightening force to the main shaft 31 to straighten it. Since the direction of the straightening force is opposite to the supporting force, it can ensure the stability of the force on the main shaft 31 during the straightening process, thereby ensuring the straightening effect of the main shaft 31.
[0043] In some embodiments, see Figure 1 , Figure 2 and Figure 4 The straightening component 22 is disposed within the support component 21 and can apply an upward straightening force to the main shaft 31. The support component 21 has a through hole 215 through which the main shaft 31 passes, and the support component 21 can apply a downward supporting force to the main shaft 31. By placing the straightening component 22 within the support component 21, not only can the straightening component 22 be effectively supported, but it can also facilitate the placement of the straightening component 22 and the handling of the straightening assembly 2. The through hole 215 allows the main shaft 31 to pass through the support component 21, ensuring that the main shaft 31 and the support component 21 cooperate. The support component 21 above the through hole 215 can apply a downward supporting force to the main shaft 31, thereby ensuring the stability of the main shaft 31 under force during the straightening process.
[0044] In some embodiments, the straightening member 22 is disposed in the middle position within the support member 21 to ensure that the straightening force and the support force on the main shaft 31 are balanced.
[0045] In some embodiments, the straightening component 22 is a jack.
[0046] See Figure 1 and Figure 2 In some embodiments, the second measuring element 12 and the straightening element 22 are respectively disposed above and below the main shaft 31 along the radial direction of the main shaft 31. After the second measuring element 12 measures the curvature of the main shaft 31, the straightening element 22 located below the second measuring element 12 measures the main shaft 31, ensuring the accuracy of the curvature of the main shaft 31 and the applied straightening force, reducing the straightening error of the main shaft 31, and ensuring the accuracy and reliability of the straightening of the main shaft 31; the spacing between the second measuring element 12 and the straightening element 22 can avoid interference between the two and ensure the accuracy of the second measuring element 12 and the straightening element 22.
[0047] In some embodiments, see Figure 3 The support member 21 also includes an opening 216, through which the second measuring member 12 is disposed on the support member 21 and can measure the curvature of the main shaft 31. The opening 216 on the support member 21 ensures that the second measuring member 12 is in contact with the main shaft 31, thereby enabling effective measurement of the curvature of the main shaft 31.
[0048] See Figures 1 to 5 In some embodiments, the measuring assembly 1 further includes a mounting bracket 13 and a locking member 14. The mounting bracket 13 is disposed on the support member 21, and the locking member 14 is used to lock the second measuring member 12 onto the mounting bracket 13. The mounting bracket 13 and the locking member 14 ensure that the second measuring member 12 is stably mounted on the support member 21, thus ensuring the accuracy and precision of the measurement by the second measuring member 12.
[0049] See Figures 1 to 5 In some embodiments, the support member 21 includes a base plate 211, two first side plates 212, two second side plates 213, and a top plate 214. A straightening member 22 is provided on the base plate 211. The two first side plates 212 are radially spaced on both sides of the base plate 211 along the main shaft 31, and the two second side plates 213 are axially spaced on both sides of the base plate 211 along the main shaft 31. The top plate 214 connects the two first side plates 212 and is radially spaced from the base plate 211 along the main shaft 31. An opening 216 for the second measuring member 12 to pass through is provided on the top plate 214. A through hole 215 for the main shaft 31 to pass through is formed between the top plate 214, the first side plates 212, and the second side plates 213. This support member 21 has a simple structure and achieves lightweight design, making the handling of the straightening device easier.
[0050] In some embodiments, the support member 21 is made of steel plate, and the thickness of the material is sufficient to ensure the stability of the mechanical strength of the support member 21 during the straightening process and to prevent deformation.
[0051] In some embodiments, see Figure 5 There are two top plates 214, which are spaced apart along the axial direction of the main shaft 31 on both sides of the second measuring member 12. An opening 216 is formed between the two top plates 214 and the two first side plates 212 for the second measuring member 12 to pass through.
[0052] See Figure 1 and Figure 2 In some embodiments, the straightening assembly 2 further includes a first shim 23, which is disposed between the main shaft 31 and the support member 21 to ensure that the main shaft 31 and the support member 21 are in contact. The first shim 23 ensures the contact between the main shaft 31 and the support member 21, guarantees the stability of the force between the main shaft 31 and the support member 21, and reduces the risk of damage to the main shaft 31.
[0053] In some embodiments, the shape of the first pad 23 matches the shape of the main shaft 31 to ensure that the main shaft 31 and the first pad 23 fit together.
[0054] See Figure 1 and Figure 2 In some embodiments, the straightening assembly 2 further includes a second shim 24, which is disposed between the straightening member 22 and the main shaft 31 so that the main shaft 31 fits against the straightening member 22. The placement of the second shim 24 ensures the fit between the main shaft 31 and the straightening member 22, guarantees the stability of the force between the main shaft 31 and the straightening member 22, and reduces the risk of damage to the main shaft 31.
[0055] In some embodiments, the shape of the second pad 24 matches the shape of the main shaft 31 to ensure that the main shaft 31 and the second pad 24 fit together.
[0056] In some embodiments, the Dana machine main shaft straightening device further includes a bracket 4 for supporting the straightening assembly 2. The bracket 4 can effectively support the straightening assembly 2 and ensure the relative fit between the straightening assembly 2 and the main shaft 31.
[0057] In some embodiments, the height of the bracket 4 is adjustable.
[0058] The embodiments of this disclosure have now been described in detail. To avoid obscuring the concept of this disclosure, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
[0059] While specific embodiments of this disclosure have been described in detail by way of examples, those skilled in the art should understand that the examples are for illustrative purposes only and not intended to limit the scope of this disclosure. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this disclosure. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner.
Claims
1. A straightening device for the main shaft of a Danner machine, characterized in that, include: Measurement component (1), the measurement component (1) is used to measure the curvature of the main shaft (31) of the Dana machine (3); as well as A straightening assembly (2) is provided at intervals from the danner machine (3) along the axial direction of the main shaft (31) and is used to straighten the main shaft (31) on the danner machine (3) according to the curvature. The measuring component (1) includes a first measuring element (11) configured to measure the curvature of the end of the main shaft (31) away from the Dynamo (3), and the straightening component (2) is capable of straightening the main shaft (31) based on the curvature measured by the first measuring element (11). The alignment component (2) includes: Support member (21), said support member (21) for supporting said main shaft (31); and A straightening member (22) is used to apply a straightening force to the main shaft (31) to straighten the main shaft (31), the direction of which is opposite to the direction of the supporting force applied to the main shaft (31) by the support member (21).
2. The straightening device for the main shaft of the Dana machine according to claim 1, characterized in that, The measuring component (1) further includes a second measuring element (12), which is used to measure the curvature of the main shaft (31) after it has been straightened by the straightening component (2).
3. The straightening device for the main shaft of the Dana machine according to claim 2, characterized in that, The straightening member (22) is disposed inside the support member (21) and can apply an upward straightening force to the main shaft (31). The support member (21) has a through hole (215) through which the main shaft (31) passes, and the support member (21) can apply a downward supporting force to the main shaft (31).
4. The Dana machine shaft straightening device according to claim 2, characterized in that, The second measuring element (12) and the straightening element (22) are respectively disposed above and below the main shaft (31) along the radial direction of the main shaft (31).
5. The Dana machine shaft straightening device according to claim 4, characterized in that, The support (21) also includes an opening (216), through which the second measuring element (12) is disposed on the support (21) and can measure the curvature of the main shaft (31).
6. The Dana machine shaft straightening device according to claim 2, characterized in that, The straightening component (2) further includes a first shim (23), which is disposed between the main shaft (31) and the support member (21) so that the main shaft (31) and the support member (21) fit together.
7. The straightening device for the main shaft of the Dana machine according to claim 2, characterized in that, The straightening assembly (2) further includes a second shim (24), which is disposed between the straightening member (22) and the main shaft (31) so that the main shaft (31) fits against the straightening member (22).
8. The straightening device for the main shaft of the Dana machine according to any one of claims 1-7, characterized in that, The Dana machine shaft straightening device also includes a bracket (4), which is used to support the straightening component (2).