A device for perforating the surface of a roller

By designing the bearing, driving and drilling components of the roller surface drilling device, the problems of inaccurate workpiece fixing and difficulty in angle adjustment in traditional devices are solved, realizing precise positioning and multi-functional drilling on the roller surface.

CN224333476UActive Publication Date: 2026-06-09HENAN YUANKE AUTOMATION EQUIPMENT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN YUANKE AUTOMATION EQUIPMENT CO LTD
Filing Date
2025-05-30
Publication Date
2026-06-09

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Abstract

The utility model provides a kind of roller surface punching device, belong to machining technical field, including bearing mechanism, including fixed part;Driving mechanism includes the rotary component being arranged on the surface of the fixed part, the limiting component being arranged on the surface of the bearing mechanism, the punching component being arranged on the side of the fixed part, the rotary component includes fixedly installed the fixed plate on the surface of the base, pivot is movably connected the surface of the fixed plate, the limiting component includes fixedly installed the internal thread block on the surface of the fixed plate, the threaded rod is threadedly connected in the internal thread block screw portion, the limiting component further includes fixedly installed the turntable on the outer end surface of the threaded rod.The utility model through the cooperation of each component of driving mechanism, not only can the accurate position locking of workpiece, ensure the accuracy of punching position, but also can be flexibly adjusted in a certain range Angle, satisfy multiple processing needs, improve the multifunctionality of equipment.
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Description

Technical Field

[0001] This utility model belongs to the field of mechanical processing technology, specifically relating to a device for punching holes on the surface of a roller. Background Technology

[0002] Idler rollers, as an important component of conveying systems, are widely used in material handling processes in industries such as mining, ports, power, and metallurgy. Traditional idler rollers typically have a smooth surface design. However, in certain specific applications, to improve material conveying efficiency, reduce slippage, or enhance the friction between the idler roller and the conveyor belt, perforations are required on the roller surface. Idler rollers with specifically arranged perforations can better meet the requirements of special working conditions.

[0003] In existing technologies, the fixation and positioning of workpieces in traditional drilling devices may not be precise enough, which can easily lead to deviations in the drilling position. In addition, traditional drilling equipment usually lacks flexible angle adjustment functions, making it difficult to adapt to drilling needs at different angles. Utility Model Content

[0004] The purpose of this invention is to provide a device for punching holes on the surface of an idler roller, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A device for punching holes on the surface of an idler roller, comprising:

[0007] The load-bearing mechanism includes fasteners;

[0008] The driving mechanism includes a rotating component disposed on the surface of the fixing member, a limiting component disposed on the surface of the bearing mechanism, and a drilling component disposed on one side of the fixing member.

[0009] As a preferred embodiment of this utility model, the fixing member includes a base and a support leg fixedly installed at the bottom of the base.

[0010] In a preferred embodiment of this utility model, the rotating assembly includes a fixed plate fixedly mounted on the surface of the base, and a rotating shaft movably connected to the surface of the fixed plate.

[0011] As a preferred embodiment of this utility model, the limiting component includes an internally threaded block fixedly installed on the surface of the fixed plate and a threaded rod threadedly connected to the thread of the internally threaded block.

[0012] As a preferred embodiment of the present invention, the limiting component further includes a turntable fixedly installed on the outer end face of the threaded rod, and a limiting wheel fixedly installed on the surface of the internal threaded block.

[0013] As a preferred embodiment of the present invention, the punching assembly includes a punch disposed on the surface of the base and a threaded lock disposed on the surface of the punch.

[0014] Compared with the prior art, the beneficial effects of this utility model are: through the mutual cooperation of the various components of the drive mechanism, not only can the precise position of the workpiece be locked, ensuring the accuracy of the drilling position, but also the angle can be flexibly adjusted within a certain range to meet various processing needs and improve the multifunctionality of the equipment. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial structural diagram of the drive mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the punching component of this utility model;

[0019] Figure 4 This is a side view of the present invention.

[0020] In the diagram: 100, bearing mechanism; 101, fixing component; 1011, base; 1012, support leg; 200, drive mechanism; 201, rotating assembly; 2011, fixing plate; 2012, rotating shaft; 202, limiting assembly; 2021, internal thread block; 2022, threaded rod; 2023, turntable; 2024, limiting wheel; 203, drilling assembly; 2031, drilling tool; 2032, threaded lock. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0024] Example

[0025] Reference Figures 1-4 This embodiment of the present invention provides a device for punching holes on the surface of an idler roller, comprising:

[0026] The load-bearing mechanism 100 includes a fastener 101;

[0027] The drive mechanism 200 includes a rotating component 201 disposed on the surface of the fixing member 101, a limiting component 202 disposed on the surface of the bearing mechanism 100, and a drilling component 203 disposed on one side of the fixing member 101.

[0028] Specifically, the fastener 101 includes a base 1011 and a support leg 1012 fixedly installed at the bottom of the base 1011.

[0029] It should be noted that the base 1011 and the support leg 1012 of the fixing component 101 work together to not only provide a stable foundation support for the entire load-bearing mechanism 100, but also to adapt to different ground conditions by adjusting the height of the support leg 1012, thus ensuring the stability and safety of the equipment during operation.

[0030] Specifically, the rotating assembly 201 includes a fixed plate 2011 fixedly mounted on the surface of the base 1011, and a rotating shaft 2012 movably connected to the surface of the fixed plate 2011.

[0031] It should be noted that the rotating component 201 achieves flexible rotation through the movable connection between its rotating shaft 2012 and the fixed plate 2011, which makes it possible to adjust the angle required in subsequent processes. Furthermore, the rotating shaft 2012 is equipped with a high-precision bearing, which ensures smoothness and durability during rotation, thereby improving the versatility and service life of the equipment.

[0032] Specifically, the limiting component 202 includes an internal threaded block 2021 fixedly installed on the surface of the fixed plate 2011 and a threaded rod 2022 threadedly connected to the thread of the internal threaded block 2021.

[0033] It should be noted that the limiting component 202 utilizes the precision threaded connection between the internal threaded block 2021 and the threaded rod 2022 to achieve precise locking of the workpiece position, thereby ensuring the accuracy of the machining process. In addition, this design allows for quick and accurate adjustment of the limiting distance, is suitable for workpieces of various sizes and types, and greatly improves work efficiency.

[0034] Specifically, the limiting assembly 202 also includes a turntable 2023 fixedly installed on the outer end face of the threaded rod 2022, and a limiting wheel 2024 fixedly installed on the surface of the internal threaded block 2021.

[0035] It should be noted that the turntable 2023 of the limiting component 202 is designed to facilitate manual adjustment of the position of the threaded rod 2022 by the operator, while also providing a certain tactile feedback to help the user confirm the degree of locking; the limiting wheel 2024 further enhances the stability and reliability of workpiece positioning, ensuring that the workpiece will not shift during processing, and also protecting the workpiece surface from damage.

[0036] Specifically, the punching assembly 203 includes a punch 2031 disposed on the surface of the base 1011, and a threaded lock 2032 disposed on the surface of the punch 2031.

[0037] It should be noted that the punch 2031 in the punching assembly 203 is responsible for performing specific punching tasks. Its design takes into account the perforation requirements of different materials and can be replaced with different drill bits to adapt to various applications. The thread lock 2032 is designed to ensure the stability of the punch during operation and avoid deviations caused by factors such as vibration, thereby improving the accuracy and consistency of punching.

[0038] In use, firstly, the base 1011 and support legs 1012 in the fixing component 101 provide a stable foundation for the equipment. The operator can adjust the height of the support legs 1012 according to the ground conditions to ensure that the equipment is in a level position, thereby avoiding operational errors caused by equipment tilting. Next, the drive mechanism 200 begins to function: the rotating component 201 achieves flexible rotation through the movable connection between the rotating shaft 2012 and the fixing plate 2011. The operator can place the workpiece to be processed on the rotating component and adjust the angle of the workpiece as needed to meet different processing requirements. The high-precision bearing built into the rotating shaft 2012 ensures smoothness and durability during rotation and reduces wear caused by friction. At the same time, the limiting component 202 precisely locks the position of the workpiece through the precise cooperation of the internal threaded block 2021 and the threaded rod 2022, ensuring that it will not shift during processing. The design of the turntable 2023 allows the operator to easily manually adjust the position of the threaded rod 2022, while the limiting wheel 2024 further enhances the stability of the workpiece and prevents the workpiece from loosening due to vibration or external force. Finally, the drilling assembly 203 enters the working state, and the operator performs drilling operations on the workpiece using the drill 2031 set on the surface of the base 1011. The drill 2031 can be replaced with different drill bits according to the material type to adapt to various processing needs; the thread lock 2032 is used to fix the drill 2031 to prevent it from shaking when it is running at high speed, thereby ensuring the accuracy and consistency of drilling.

[0039] In summary, through the cooperation of the various components of the drive mechanism 200, not only can the precise position of the workpiece be locked, ensuring the accuracy of the drilling position, but the angle can also be flexibly adjusted within a certain range to meet various processing needs and improve the versatility of the equipment.

[0040] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0041] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0042] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A device for punching holes on the surface of an idler roller, characterized in that: include, The load-bearing mechanism (100) includes a fastener (101); The drive mechanism (200) includes a rotating component (201) disposed on the surface of the fixing member (101), a limiting component (202) disposed on the surface of the bearing mechanism (100), and a punching component (203) disposed on one side of the fixing member (101).

2. The roller surface perforation device according to claim 1, characterized in that: The fastener (101) includes a base (1011) and a support leg (1012) fixedly installed at the bottom of the base (1011).

3. The roller surface perforation device according to claim 2, characterized in that: The rotating assembly (201) includes a fixed plate (2011) fixedly mounted on the surface of the base (1011) and a rotating shaft (2012) movably connected to the surface of the fixed plate (2011).

4. The roller surface perforation device according to claim 3, characterized in that: The limiting component (202) includes an internally threaded block (2021) fixedly installed on the surface of the fixing plate (2011) and a threaded rod (2022) threadedly connected to the thread of the internally threaded block (2021).

5. The roller surface perforation device according to claim 4, characterized in that: The limiting assembly (202) also includes a turntable (2023) fixedly installed on the outer end face of the threaded rod (2022), and a limiting wheel (2024) fixedly installed on the surface of the internal threaded block (2021).

6. The roller surface perforation device according to claim 5, characterized in that: The punching assembly (203) includes a punch (2031) disposed on the surface of the base (1011) and a threaded lock (2032) disposed on the surface of the punch (2031).