A gradient coated blade with chip resistant sharpened edge

Abstract

The utility model discloses a gradient coating blade of anti -chipping reinforced blade mouth, the utility model discloses a mounting seat, sets up in the anti -chipping reinforced assembly of mounting seat surface and sets up in the mounting and dismounting assembly of mounting seat surface, the anti -chipping reinforced assembly includes the cutter body of setting in the mounting seat surface, the cutter body surface is equipped with the blade edge, the blade edge is annular distribution in the cutter body surface outside, the blade edge inside is inlayed and is connected with the reinforcing metal, the mounting and dismounting assembly includes the extension hole of setting in the mounting seat surface, the blade edge inside is connected and is added the reinforcing metal, its reinforcing metal and cutter body itself are integral manufacturing, avoid falling off when using, through the strength of the blade edge inside that reinforcing metal enhances, reduce the possible that appears chipping, its blade edge inboard and reinforcing metal surface all are coated with the coating made of wear -resistant plating lead, make it increase the wear resistance of whole when using, avoid appearing chipping caused by metal fatigue, increased durable serviceability.

Description

Technical Field

[0001] This utility model relates to the field of milling cutter equipment technology, specifically to a gradient-coated insert with anti-chipping and enhanced cutting edge. Background Technology

[0002] Coated cutting tools are prepared by applying a thin layer of wear-resistant refractory metal or non-metallic compound (or it can be applied to superhard materials such as ceramics, diamond, and cubic boron nitride inserts) to the surface of a high-strength and tough cemented carbide or high-speed steel (HSS) substrate using a vapor deposition method. The coating acts as a chemical and thermal barrier, reducing diffusion and chemical reactions between the tool and the workpiece, thereby reducing substrate wear. Coated cutting tools possess characteristics such as high surface hardness, good wear resistance, stable chemical properties, heat and oxidation resistance, low coefficient of friction, and low thermal conductivity. During cutting, they can increase tool life by 3-5 times compared to uncoated tools, increase cutting speed by 20%-70%, improve machining accuracy by 0.5-1 grade, and reduce tool consumption costs by 20%-50%.

[0003] A previously published patent (publication number CN207735653U) discloses an effective anti-vibration and anti-chipping milling cutter, comprising a shank and a helical cutting edge. The helical cutting edge is located on the end face of the shank and includes at least four end teeth arranged radially along the end face of the shank with unequal included angles. The end teeth include a first back edge and a second back edge, which form an included angle ω with each other. This invention not only increases the cutting edge rigidity and cutting force of traditional milling cutters, but also achieves anti-vibration effects by using non-equidistantly arranged long and short teeth. Furthermore, the end tooth inclination angle of this invention is opposite to that of standard milling cutters, with the back edge consisting of a first back edge and a second back edge, which form an included angle protruding towards the end face. This disperses the cutting resistance, causing the force to be distributed towards the central axis during cutting, thus preventing chipping.

[0004] However, there are some problems with the use of existing gradient-coated inserts: 1. Gradient-coated inserts on the market are prone to breakage or deformation under stress during operation. Their overall cutting edge strength is low, making them unsuitable for long-term or high-intensity use, reducing their overall usability. End mills with easily broken cutting edges are also less safe. 2. Gradient-coated inserts on the market have low gradient installation properties, making them unsuitable for quick use and reducing overall connection and disassembly flexibility. Utility Model Content

[0005] The purpose of this invention is to provide a gradient-coated blade with anti-chipping and enhanced cutting edge to solve the problems mentioned in the background art.

[0006] To solve the above technical problems, the present invention provides the following technical solution: a gradient-coated blade with anti-chipping and enhanced cutting edge, comprising a mounting base, an anti-chipping and enhanced component disposed on the surface of the mounting base, and a mounting and disassembly component disposed on the surface of the mounting base;

[0007] The anti-collapse reinforcement component includes a blade body disposed on the surface of the mounting base. The blade body has cutting edges on its surface, which are distributed in a ring on the outer side of the blade body surface. Reinforcing metal is embedded and connected inside the cutting edges, and the reinforcing metal and the cutting edges work together.

[0008] The installation and disassembly assembly includes an extension hole on the surface of the mounting base, an internal thread on the inner surface of the extension hole, and a guide hole at the bottom of the inner side of the extension hole for external installation.

[0009] As a further improvement of this invention, the anti-chipping reinforcement component also includes a wear-resistant layer coated on the surface of the reinforcing metal, the wear-resistant layer being made of wear-resistant lead plating.

[0010] As a further improvement of this utility model: oblique cuts are provided on both sides of the blade extension end, and the reinforcing metal is made of wear-resistant alloy.

[0011] As a further embodiment of this utility model: a stepped seat is detachably connected to the surface of the mounting base, a blade post is detachably connected to the surface of the stepped seat, and a blade body is connected to one end of the blade post.

[0012] As a further improvement of this utility model, the installation and disassembly assembly also includes an extension column fixedly connected to the bottom of the blade post, and the surface of the extension column is provided with external threads.

[0013] As a further embodiment of this utility model: the extension post is movably connected inside the extension opening, the external thread surface is fitted with an internal thread, one end of the extension post is fixedly connected to a guide post, and one end of the guide post is movably connected inside the guide hole.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In use, this invention uses a blade post to install and fix the blade body. Multiple cutting edges are formed on the blade body surface to create a working cutting edge. Reinforcing metal is connected inside the cutting edges, and this reinforcing metal is integrally manufactured with the blade body to prevent detachment during use. The reinforcing metal enhances the internal strength of the cutting edge, reducing the possibility of breakage. Both the inner side of the cutting edge and the surface of the reinforcing metal are coated with a wear-resistant lead-plated coating, increasing overall wear resistance and preventing breakage due to metal fatigue, thus increasing durability. Furthermore, the gradient-coated blade is less prone to breakage or deformation under stress during operation, exhibiting high overall cutting edge strength, facilitating long-term or high-intensity use, improving overall usability, and reducing the likelihood of the cutting edge breaking.

[0016] In this invention, when installing the blade body, a blade post is fixedly connected to one end of the blade body to increase its connectivity with the outside. One end of the blade post is connected to an extension hole on the surface of the mounting base via a fixedly connected extension post. The external thread on the surface of the extension post engages with the internal thread inside the extension hole to increase overall connectivity. When the extension post is connected to the extension hole, a guide post fixedly connected to one end of the extension post connects with a guide hole inside the extension hole to further enhance overall connectivity. As a result, the gradient-coated blade has high overall gradient installation capability, facilitating quick use and improving overall connection and disassembly. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the blade edge in an embodiment of this utility model;

[0019] Figure 3 This is a schematic diagram of the extension column structure according to an embodiment of the present utility model;

[0020] Figure 4 This is a schematic diagram of the internal structure of the extension hole in an embodiment of the present utility model.

[0021] In the diagram: 1. Mounting base; 2. Stepped base; 301. Tool post; 302. Tool body; 303. Tool edge; 304. Wear-resistant layer; 305. Reinforcing metal; 306. Bevel cut; 401. Extension post; 402. External thread; 403. Guide post; 404. Extension hole; 405. Internal thread; 406. Guide hole. Detailed Implementation

[0022] To facilitate the solution of the problem, this utility model provides a gradient-coated blade with a chipping-resistant and reinforced cutting edge. The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Example 1

[0023] like Figures 1 to 4 As shown, this embodiment provides a gradient-coated blade with chipping-resistant and reinforced cutting edge, including a mounting base 1, a chipping-resistant reinforcement component disposed on the surface of the mounting base 1, and a mounting / removal component disposed on the surface of the mounting base 1. The chipping-resistant reinforcement component includes a blade body 302 disposed on the surface of the mounting base 1, and a cutting edge 303 is formed on the surface of the blade body 302. The cutting edge 303 is distributed in a ring on the outer side of the conductor surface. A reinforcing metal 305 is embedded and connected inside the cutting edge 303. The reinforcing metal 305 and the cutting edge 303 work together. The mounting / removal component includes an extension hole 404 formed on the surface of the mounting base 1. An internal thread 405 is formed on the inner surface of the extension hole 404. A guide hole 406 is formed at the bottom of the inner side of the extension hole 404. External mounting is performed through the extension hole 404. The blade body 302 and the blade post 301 are fixed by an extension post 401. Example 2

[0024] In addition to all the technical features in Embodiment 1, this embodiment also includes: the anti-scraping reinforcement component further includes a wear-resistant layer 304 coated on the surface of the reinforcing metal 305, the wear-resistant layer 304 is made of wear-resistant lead plating, and oblique cuts 306 are provided on both sides of the extended ends of the blade 303. The reinforcing metal 305 is made of wear-resistant alloy. The reinforcing metal 305 and the wear-resistant layer 304 reduce the occurrence of chipping of the blade 303, thereby increasing its safety in use.

[0025] Furthermore, a stepped seat 2 is detachably connected to the surface of the mounting base 1, and a cutter post 301 is detachably connected to the surface of the stepped seat 2. One end of the cutter post 301 is fitted with a cutter body 302. The mounting and disassembly assembly also includes an extension post 401 fixedly connected to the bottom of the cutter post 301. The surface of the extension post 401 is provided with external threads 402. The stepped seat 2 facilitates the installation of the cutter post 301, giving it a stepped nature and forming a stepped end mill. The oblique cut 306 increases the usability of the cutting edge 303, reducing the problem of breakage under stress and increasing stress distribution.

[0026] Furthermore, the extension post 401 is movably connected inside the extension opening, the external thread 402 is fitted with an internal thread 405, one end of the extension post 401 is fixedly connected to a guide post 403, and one end of the guide post 403 is movably connected inside the guide hole 406. The extension opening increases the connection point, which is convenient for installation and use, and the guide hole 406 increases the secondary connection point, which increases the connection stability.

[0027] Working Principle: During use, the cutter body 302 is installed and fixed by the cutter post 301. Multiple cutting edges 303 are formed on the surface of the cutter body 302 to create the working cutting edge. A reinforcing metal 305 is connected inside the cutting edges 303. The reinforcing metal 305 is integrally manufactured with the cutter body 302 to prevent detachment during use. The reinforcing metal 305 enhances the internal strength of the cutting edges 303, reducing the possibility of breakage. Both the inner side of the cutting edges 303 and the surface of the reinforcing metal 305 are coated with a wear-resistant lead-plated coating, increasing overall wear resistance during use. The stepped seat 2 facilitates the installation of the cutter post 301, creating a stepped end mill. The beveled notch 306 further increases the cutting edge 303. The design enhances usability, reducing the risk of breakage under stress, increasing stress distribution, preventing breakage due to metal fatigue, and improving durability. One end of the cutter body 302 is fixedly connected to a cutter post 301, which increases connectivity with the outside. One end of the cutter post 301 is connected to an extension hole 404 on the surface of the mounting base 1 via a fixedly connected extension post 401. The external thread 402 on the surface of the extension post 401 engages with the internal thread 405 inside the extension hole 404, increasing overall connectivity. When the extension post 401 is connected to the extension hole 404, a guide post 403 fixedly connected to one end of the extension post 401 connects with a guide hole 406 inside the extension hole 404, further enhancing overall connectivity.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A gradient-coated blade with anti-chipping and enhanced cutting edge, characterized in that: It includes a mounting base (1), a chipping-resistant reinforcement component disposed on the surface of the mounting base (1), and a mounting and disassembly component disposed on the surface of the mounting base (1); The anti-collapse reinforcement component includes a blade (302) disposed on the surface of the mounting base (1). The blade (302) has a blade edge (303) on its surface. The blade edge (303) is distributed in a ring on the outer side of the conductor surface. A reinforcing metal (305) is embedded and connected inside the blade edge (303). The reinforcing metal (305) and the blade edge (303) work together. The installation and disassembly assembly includes an extension hole (404) on the surface of the mounting base (1), an internal thread (405) on the inner surface of the extension hole (404), and a guide hole (406) at the bottom of the inner side of the extension hole (404) for external installation.

2. The gradient-coated blade with anti-chipping and enhanced cutting edge according to claim 1, characterized in that: The anti-crushing reinforcement component also includes a wear-resistant layer (304) coated on the surface of the reinforcing metal (305), the wear-resistant layer (304) being made of wear-resistant lead plating.

3. The gradient-coated blade with anti-chipping and enhanced cutting edge according to claim 1, characterized in that: The blade (303) has oblique cuts (306) on both sides of its extended ends, and the reinforcing metal (305) is made of wear-resistant alloy.

4. The gradient-coated blade with anti-chipping and enhanced cutting edge according to claim 1, characterized in that: The mounting base (1) is detachably connected to a stepped base (2), and the stepped base (2) is detachably connected to a blade post (301). One end of the blade post (301) is connected to a blade body (302).

5. The gradient-coated blade with anti-chipping and enhanced cutting edge according to claim 4, characterized in that: The installation and disassembly assembly also includes an extension post (401) fixedly connected to the bottom of the blade post (301), and the surface of the extension post (401) is provided with external threads (402).

6. The gradient-coated blade with anti-chipping and enhanced cutting edge according to claim 5, characterized in that: The extension post (401) is movably connected inside the extension opening, and the surface of the external thread (402) is fitted with an internal thread (405). One end of the extension post (401) is fixedly connected to a guide post (403), and one end of the guide post (403) is movably connected inside the guide hole (406).

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