Glass storage rack manufacturing mold

Abstract

The application relates to the technical field of glass storage racks, and discloses a glass storage rack manufacturing mold which comprises a sub-mold assembly and a combined mold assembly. The sub-mold assembly is used for positioning various channel steels of a storage rack sub-body to be welded, and the various channel steels of the storage rack sub-body are welded through a welding machine. The combined mold assembly is used for positioning the welded storage rack sub-body, and each storage rack sub-body is connected through horizontal steel welding. The glass storage rack manufacturing mold is characterized in that the sub-mold assembly and the combined mold assembly work cooperatively, the limiting assembly is used for accurately positioning the channel steels and the sub-body, the quality problems caused by errors and welding deformation in manual production are overcome, the manufactured glass storage rack can fully meet the design requirements, and the product quality is improved.

Description

Technical Field

[0001] This invention relates to the field of glass storage rack technology, specifically to a mold for manufacturing glass storage racks. Background Technology

[0002] In the glass manufacturing industry, float glass needs to be properly stored in glass storage racks after production. Due to the expansion of glass production scale and dynamic changes in sales rhythm, the demand for glass storage racks has increased significantly. However, the traditional manual method of manufacturing glass storage racks has many drawbacks. On the one hand, errors in manual operation and welding deformation during the welding process are serious problems. For example, in actual production, it takes five or six people working with a crane for two days to manufacture a single glass storage rack, and the finished product is often crooked and uneven, failing to meet usage standards. On the other hand, safety hazards are prominent. A single glass storage rack weighs approximately 250 kg, requiring personnel to hold it during welding, which greatly increases the risk of accidents. Furthermore, this inefficient and low-quality manufacturing method leads to high labor costs, significantly impacting production efficiency and economic benefits. With the development of the industry, there is an urgent need for an innovative solution to improve the manufacturing of glass storage racks, enhance manufacturing quality and efficiency, and ensure safety. Summary of the Invention

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this application provides a mold for manufacturing glass storage racks.

[0005] (II) Technical Solution

[0006] To solve the above problems, this application provides the following technical solution: a glass storage rack manufacturing mold, including a sectional mold assembly and a combined mold assembly. The sectional mold assembly positions various channel steels of the storage rack sub-frame to be welded and welds the various channel steels of the storage rack sub-frame using a welding machine. The combined mold assembly is used to position the welded storage rack sub-frame and connect each storage rack sub-frame by welding horizontal steel.

[0007] The sub-mold assembly includes three placement rods, which are connected to form a triangle with three extended angles for placing various channel steels of the storage rack sub-frame to be welded. Several limiting components are respectively provided on the three placement rods for positioning the various channel steels of the storage rack sub-frame on the placement rods.

[0008] The combined mold assembly includes two vertical rods and four horizontal rods. The vertical rods and horizontal rods are connected to form a "well" shape for placing the welded storage rack sub-frames. Several limiting components are provided on the horizontal rods for positioning the storage rack sub-frames. The storage rack sub-frames are connected by welding horizontal steel to form an integral storage rack.

[0009] Preferably, the limiting component includes two clamping plates, which are arranged correspondingly. A first sliding groove and a slider are respectively provided on one side of the two clamping plates. The slider is slidably connected in the sliding groove and is used to adjust the distance between the two clamping plates according to the channel steel.

[0010] Preferably, each of the three placement rods has a plurality of first mounting holes, and the limiting component is disposed in the first mounting holes.

[0011] Preferably, the three placement rods are supported by metal materials and are welded together using a welding machine.

[0012] Preferably, the crossbar has a plurality of second mounting holes, and the limiting component is disposed in the second mounting holes.

[0013] Preferably, both the sectional mold assembly and the combined mold assembly are provided with casters at their bottoms to drive the sectional mold assembly and the combined mold assembly to move.

[0014] Preferably, the combined mold assembly further includes a pull rod, and two clamps are provided at both ends of the pull rod for clamping the upper part of the adjacent storage rack sub-racks on the combined mold assembly.

[0015] Preferably, the two clamps are inclined on one side of their respective sides.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this application provides a mold for manufacturing glass storage racks, which has the following advantages:

[0018] 1. The glass storage rack manufacturing mold, through the coordinated work of the sectional mold components and the combined mold components, uses the limiting components to accurately position the channel steel and the sub-frame body, overcoming the quality problems caused by errors and welding deformation in manual manufacturing, so that the manufactured glass storage rack can fully meet the design requirements and improve product quality.

[0019] 2. The modular design of the glass storage rack manufacturing mold allows each step to be completed quickly, shortening the production cycle, meeting the needs of large-scale production, and improving the company's production capacity and development speed.

[0020] 3. The mold used to manufacture this glass storage rack reduces the need for personnel to directly participate in the welding process, lowers safety hazards, reduces the labor intensity and risks for workers, reduces the occurrence of work-related accidents, and provides a safer working environment.

[0021] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0022] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0023] Figure 1 This is one of the structural schematic diagrams of the mold assembly in this application;

[0024] Figure 2 This is the second structural schematic diagram of the mold assembly of this application;

[0025] Figure 3 This is one of the structural schematic diagrams of the combined mold assembly of this application;

[0026] Figure 4 This is the second structural schematic diagram of the combined mold assembly of this application;

[0027] Figure 5 This is a schematic diagram of the structure of the limiting component in this application;

[0028] Figure 6 This is a schematic diagram of the tie rod in this application.

[0029] Reference numerals: 100, Sub-mold assembly; 101, Placement rod; 102, First mounting hole; 200, Combined mold assembly; 210, Vertical rod; 211, Horizontal rod; 212, Second mounting hole; 220, Pull rod; 221, Clamping plate; 300, Storage rack sub-frame; 400, Limiting assembly; 410, Clamping plate; 411, First slide groove; 412, Slider; 500, Caster wheel. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] The terms "first" and "second" in the specification and claims of this application may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise stated, "multiple" means two or more. Furthermore, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0032] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0033] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0034] Please see Figures 1-6 This application provides a new technical solution: a glass storage rack manufacturing mold, including a sectional mold assembly 100 and a combined mold assembly 200. The sectional mold assembly 100 positions various channel steels of the storage rack sub-frame 300 to be welded, and welds the various channel steels of the storage rack sub-frame 300 using a welding machine. The combined mold assembly 200 is used to position the welded storage rack sub-frame 300, and connects each storage rack sub-frame 300 by welding horizontal steel.

[0035] The sub-mold assembly 100 includes three placement rods 101, which are connected to form a triangle with three extended angles for placing various channel steels of the storage rack sub-frame 300 to be welded. Several limiting components 400 are respectively provided on the three placement rods 101 for positioning the various channel steels of the storage rack sub-frame 300 on the placement rods 101.

[0036] The combined mold assembly 200 includes two vertical rods 210 and four horizontal rods 211. The vertical rods 210 and horizontal rods 211 are connected to form a "well" shape for placing the welded storage rack sub-frames 300. Several limiting components 400 are provided on the horizontal rods 211 for positioning the storage rack sub-frames 300. The storage rack sub-frames 300 are connected by welding horizontal steel to form an integral storage rack.

[0037] By setting up sectional mold components 100 and combined mold components 200, and having these two molds work in tandem, precise positioning and orderly welding are achieved in the glass storage rack manufacturing process, from the fabrication of the storage rack sub-frames 300 to the overall assembly, greatly improving the manufacturing quality. Compared to manual production, this avoids the problem of unqualified finished products caused by inaccurate positioning and welding deformation, while also increasing production efficiency and reducing labor costs.

[0038] In some embodiments, the limiting component 400 includes two clamping plates 410, which are correspondingly arranged. A first groove 411 and a slider 412 are respectively provided on one side of each clamping plate 410. The slider 412 is slidably connected within the groove 411, used to adjust the distance between the two clamping plates 410 according to the channel steel. When positioning the channel steel, the operator can adjust the distance between the two clamping plates 410 by sliding the slider 412 according to the specific dimensions of the channel steel, so that the clamping plates 410 can fit tightly against the channel steel, achieving precise positioning of channel steel of different specifications, improving the versatility of the mold, and further ensuring welding quality and manufacturing efficiency.

[0039] In some embodiments, each of the three placement rods 101 has a plurality of first mounting holes 102, and the limiting component 400 is disposed within the first mounting holes 102. This ensures that the limiting component 400 does not shift during the positioning of the channel steel, thus guaranteeing the accuracy of the positioning.

[0040] In this embodiment, the three placement rods 101 are supported by metal materials and are welded together by a welding machine.

[0041] In some embodiments, the crossbar 211 is provided with a plurality of second mounting holes 212, and the limiting component 400 is disposed in the second mounting holes 212.

[0042] In some embodiments, both the sub-mold assembly 100 and the combined mold assembly 200 are equipped with casters 500 at their bottoms for moving. The casters 500 allow for flexible rolling on the ground, facilitating easy movement of the molds on the construction site. Whether transferring the welded sub-frame 300 or moving the combined mold assembly 200 to remove finished products or for subsequent maintenance, the casters 500 provide convenient movement. The inclusion of casters 500 significantly improves the ease of mold movement, reducing the manpower and time costs required for operators to handle the molds. On the construction site, molds can be quickly moved to the required location, improving work efficiency. Simultaneously, it reduces the risk of collisions and damage during mold handling, extending the mold's service life.

[0043] In some embodiments, the combined mold assembly 200 further includes a pull rod 220, with two clamping plates 221 at both ends for clamping the upper parts of adjacent storage rack sub-shelves 300 on the combined mold assembly 200. When it is necessary to position the upper parts of adjacent storage rack sub-shelves 300, the pull rod 220 is placed on the upper part of the storage rack sub-shelf 300, and the two clamping plates 221 are used to make it fit against the upper channel steel cross brace of the storage rack sub-shelf 300, thereby achieving clamping and positioning of the upper part of the storage rack sub-shelf 300, ensuring that the two storage rack sub-shelves 300 are consistent in height and that the spacing of the upper channel steel cross brace meets the design requirements.

[0044] In this embodiment, the two clamping plates 221 are inclined on opposite sides. This facilitates the clamping of the storage rack sub-frame 300 between the two clamping plates 221.

[0045] Working principle: When using a glass storage rack manufacturing mold, various cut channel steels are placed in the corresponding positions in the sub-mold assembly 100, ensuring that each channel steel is located between the limiting components 400. The distance between the clamping plates 410 is adjusted to position the channel steel. The channel steel is initially welded using an electric welding machine to complete the welding of the storage rack sub-frame 300. The welded storage rack sub-frame 300 is moved to the combined mold assembly 200, where it is self-positioned using the limiting components 400. The upper channel steel of the two sub-frames is pulled by the tie rod 220 for upper positioning. The storage rack sub-frames 300 are then connected by welding the horizontal steel to form an integral storage rack.

[0046] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0047] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mold for manufacturing a glass storage rack, characterized in that, It includes a sectional mold assembly and a combined mold assembly. The sectional mold assembly positions the various channel steels of the storage rack sub-frame to be welded and welds the various channel steels of the storage rack sub-frame using a welding machine. The combined mold assembly is used to position the welded storage rack sub-frame and connect the storage rack sub-frames by welding horizontal steel. The sub-mold assembly includes three placement rods, which are connected to form a triangle with three extended angles for placing various channel steels of the storage rack sub-frame to be welded. Several limiting components are respectively provided on the three placement rods for positioning the various channel steels of the storage rack sub-frame on the placement rods. The combined mold assembly includes two vertical rods and four horizontal rods. The vertical rods and horizontal rods are connected to form a "well" shape for placing the welded storage rack sub-frames. Several limiting components are provided on the horizontal rods for positioning the storage rack sub-frames. The storage rack sub-frames are connected by welding horizontal steel to form an integral storage rack.

2. The glass storage rack manufacturing mold according to claim 1, characterized in that, The limiting component includes two clamping plates, which are arranged correspondingly. Each of the two clamping plates has a first sliding groove and a slider on its corresponding side. The slider is slidably connected in the sliding groove and is used to adjust the distance between the two clamping plates according to the channel steel.

3. The glass storage rack manufacturing mold according to claim 1, characterized in that, Each of the three placement rods has several first mounting holes, and the limiting component is disposed in the first mounting hole.

4. A glass storage rack manufacturing mold according to claim 3, characterized in that, The three placement rods are supported by metal materials and are welded together using a welding machine.

5. A mold for manufacturing a glass storage rack according to claim 1, characterized in that, The crossbar has several second mounting holes, and the limiting component is disposed in the second mounting holes.

6. A mold for manufacturing a glass storage rack according to claim 1, characterized in that, Both the sub-mold assembly and the combined mold assembly are equipped with casters at their bottoms for moving.

7. A mold for manufacturing a glass storage rack according to claim 1, characterized in that, The combined mold assembly also includes a pull rod, with two clamps at both ends of the pull rod for clamping the upper part of adjacent storage rack sub-racks on the combined mold assembly.

8. A mold for manufacturing a glass storage rack according to claim 7, characterized in that, The two clamps are tilted on opposite sides.

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