A beveler with scrap collecting device

By designing a waste collection device on the beveling machine, the problem of inconvenient waste cleaning after the beveling machine is solved, realizing automatic collection and discharge of waste and improving work efficiency.

CN224333967UActive Publication Date: 2026-06-09JICHUANG MASCH MFG WUXI CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JICHUANG MASCH MFG WUXI CO LTD
Filing Date
2025-04-22
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing beveling machines lack waste collection devices during use, making manual cleaning after use very troublesome.

Method used

A beveling machine with a waste collection device was designed, including components such as a collection trough, a collection plate, a collection box, a rotating part, a pulley, and a motor, to realize the automatic collection and discharge of waste.

Benefits of technology

This allows for the timely collection of waste materials, avoiding wasted time on subsequent cleanup and preventing blockages caused by waste accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a beveler with waste collecting device relates to waste collecting technical field, including base, still include bevel device, set up on the base, fixed mechanism, set up on the base, collection mechanism, set up on the base, collection mechanism includes: collection groove, set up on the base, collection board, set up on the collection groove, collection box, set up on the base, rotating part has a plurality, and a plurality of rotating parts set up in the collection groove, belt pulley has a plurality, and a plurality of belt pulleys set up on the rotating part, fixed base, set up on the base, first motor, set up on the fixed base. The device is through setting collection mechanism, when the device is to material processing, can to the waste of processing promptly discharge and collect, save the follow -up collection time, also can prevent the waste and accumulate in the device internally and cause the jam.
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Description

Technical Field

[0001] This utility model relates to the field of waste collection technology, and in particular to a beveling machine with a waste collection device. Background Technology

[0002] A beveling machine is a specialized tool for chamfering the front face of pipes or plates before welding. It overcomes the shortcomings of traditional methods such as flame cutting and grinding, which result in inconsistent angles, rough bevels, and high noise levels. This beveling machine primarily utilizes the principle of roll milling to cut the edge of a steel plate at the required angle to obtain the bevel needed for welding. It is suitable for materials such as steel, cast iron, hard plastics, and non-ferrous metals. However, existing beveling machines lack a waste collection device, requiring cumbersome manual cleaning after use, necessitating improvements. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a beveling machine with a waste collection device, which aims to solve the technical problem that the above-mentioned beveling machine cannot collect waste.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A beveling machine with a waste collection device includes a base and further includes:

[0006] A beveling device is mounted on the base for beveling operations;

[0007] A fixing mechanism, disposed on the base, is used to fix the material;

[0008] A collection mechanism, mounted on the base, is used for waste collection. The collection mechanism includes:

[0009] A collection trough, located on the base, is used for waste collection;

[0010] A collection plate is disposed on the collection trough and rotatably connected to the collection trough;

[0011] A collection box is mounted on the base and fixedly connected to the base;

[0012] The device has multiple rotating components, which are disposed within the collection trough and rotatably connected to it.

[0013] The pulley system has multiple pulleys, and the multiple pulleys are disposed on the rotating component and fixedly connected to the rotating component;

[0014] A fixing base is disposed on the base and fixedly connected to the base;

[0015] The first motor is mounted on the fixed base and is fixedly connected to the fixed base.

[0016] Preferably, the fixing mechanism includes:

[0017] A placement section, disposed on the base, is used for placing and moving materials;

[0018] The mounting section is provided on the base and is used for mounting components;

[0019] A drive unit, disposed on the mounting unit, is used to provide power to the fixing mechanism.

[0020] Preferably, the placement portion:

[0021] A mounting groove is provided on the base for mounting components;

[0022] The rolling element is multiple, and the multiple rolling elements are disposed in the fixed groove and rotatably connected to the fixed groove.

[0023] Preferably, the mounting part includes:

[0024] A mounting slot is provided on the base for mounting components;

[0025] The mounting base is disposed on the base and is fixedly connected to the base.

[0026] Preferably, the driving unit includes:

[0027] The second motor is mounted on the mounting base and is fixedly connected to the mounting base;

[0028] A bidirectional threaded rod is provided at the output end of the second motor and is fixedly connected to the output end of the second motor.

[0029] The device has two movable parts, which are disposed on the bidirectional threaded rod and are threadedly connected to the bidirectional threaded rod.

[0030] The clamping member has two clamping members, and the two clamping members are disposed on the moving member and fixedly connected to the moving member.

[0031] Preferably, the collecting plate is made of stainless steel and is placed at an angle.

[0032] Preferably, the pulleys are all made of cast iron, and adjacent pulleys are connected by a belt.

[0033] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0034] 1. By setting up a fixing mechanism, this device can stably place and clamp the material to be processed during the processing, so that the device can process the material stably and prevent the material from moving.

[0035] 2. By setting up a collection mechanism, this device can promptly discharge and collect the waste generated during material processing, saving subsequent collection time and preventing large amounts of waste from accumulating inside the device and causing blockages. Attached Figure Description

[0036] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0037] Figure 1 A three-dimensional structural schematic diagram of a beveling machine with a waste collection device is shown.

[0038] Figure 2 A front view schematic diagram of a beveling machine with a waste collection device is shown.

[0039] Figure 3 A top view schematic diagram of a beveling machine with a waste collection device is shown.

[0040] Figure 4 It shows Figure 3 A schematic diagram of the cross-sectional structure of AA.

[0041] Figure 5 A three-dimensional exploded view of a portion of the collection mechanism of a beveling machine with a waste collection device is shown.

[0042] Legend:

[0043] 1. Base; 2. Bevel device; 3. Collection trough; 4. Collection plate; 5. Collection box; 6. Rotating component; 7. Pulley; 8. Fixed seat; 9. First motor; 10. Fixed groove; 11. Rolling component; 12. Mounting seat; 13. Mounting groove; 14. Second motor; 15. Bidirectional threaded rod; 16. Moving component; 17. Clamping component. Detailed Implementation

[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0045] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0046] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0047] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0048] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of a beveling machine with a waste collection device.

[0049] A beveling machine with a waste collection device includes a base 1 and a beveling device 2 disposed on the base 1 for beveling operations; a fixing mechanism disposed on the base 1 for fixing materials; and a collection mechanism disposed on the base 1 for waste collection. The collection mechanism includes: a collection trough 3 disposed on the base 1 for waste collection; a collection plate 4 disposed on the collection trough 3 and rotatably connected to it; a collection box 5 disposed on the base 1 and fixedly connected to it; multiple rotating parts 6 disposed within the collection trough 3 and rotatably connected to it; multiple pulleys 7 disposed on the rotating parts 6 and fixedly connected to them; a fixed seat 8 disposed on the base 1 and fixedly connected to it; and a first motor 9 disposed on the fixed seat 8 and fixedly connected to it.

[0050] refer to Figure 1 and Figure 2 In a preferred embodiment, the fixing mechanism includes: a placement part disposed on the base 1 for placing and moving materials; an installation part disposed on the base 1 for installing components; and a driving part disposed on the installation part for providing power to the fixing mechanism.

[0051] refer to Figure 1 In a preferred embodiment, the placement part includes: a fixing groove 10, which is disposed on the base 1 for mounting the component; and multiple rolling elements 11, which are disposed in the fixing groove 10 and rotatably connected to the fixing groove 10.

[0052] refer to Figure 3 and Figure 4 In a preferred embodiment, the mounting part includes: a mounting groove 13 disposed on the base 1 for mounting the component; and a mounting seat 12 disposed on the base 1 and fixedly connected to the base 1.

[0053] refer to Figure 4 and Figure 5 In a preferred embodiment, the drive unit includes: a second motor 14, disposed on the mounting base 12 and fixedly connected to the mounting base 12; a bidirectional threaded rod 15, disposed on the output end of the second motor 14 and fixedly connected to the output end of the second motor 14; two moving parts 16, disposed on the bidirectional threaded rod 15 and threadedly connected to the bidirectional threaded rod 15; and two clamping parts 17, disposed on the moving parts 16 and fixedly connected to the moving parts 16.

[0054] In this configuration, the collecting plate 4 is made of stainless steel, which is strong and not easily damaged by waste. A rubber pad is placed at the bottom of the collecting plate 4 to contact the rotating component 6, reducing noise and protecting the collecting plate 4. The collecting plate 4 is tilted to facilitate rapid waste descent. The pulleys 7 are all made of cast iron, which has good wear resistance. Adjacent pulleys 7 are connected by a belt, and one of the pulleys 7 is fixedly connected to the output end of the first motor 9. The rolling component 11 has a V-shape in the middle to facilitate the placement of cylindrical materials. The clamping component 17 also has an arc surface for easy material clamping. The rotating component 6 has multiple protrusions that continuously contact the collecting plate 4, causing the collecting plate 4 to vibrate.

[0055] This device, through its fixing mechanism, can stably place and clamp the materials to be processed, ensuring stable processing and preventing material movement. Furthermore, its collection mechanism allows for the timely discharge and collection of waste generated during processing, saving subsequent collection time and preventing large accumulations of waste that could cause blockages inside the device.

[0056] Working principle: When using this device, the material is placed on the rolling element 11 and pushed into the beveling device 2. Then, the second motor 14 is started, which drives the bidirectional threaded rod 15 to rotate. When the bidirectional threaded rod 15 rotates, it drives the moving parts 16 and clamping parts 17 on both sides to move, so that the clamping parts 17 contact the material and clamp and fix the material on both sides. After fixing, the beveling device 2 is started to process the material. The waste generated during processing falls onto the collecting plate 4. The collecting plate 4 passes through the first motor 9, which drives the pulley 7 to rotate. The pulley 7 drives the rotating element 6 to rotate. When the rotating element 6 rotates, the protrusion on the rotating element 6 contacts the collecting plate 4, causing the collecting plate 4 to rise. When the protrusion does not contact the collecting plate 4, the collecting plate 4 falls. In this way, the collecting plate 4 can vibrate under the rotation of the rotating element 6, so that the waste falling on the collecting plate 4 falls quickly into the collecting box 5.

[0057] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A beveling machine with a waste collection device, comprising a base (1), characterized in that, Also includes: A beveling device (2) is mounted on the base (1) and is used for beveling operations; A fixing mechanism is provided on the base (1) for fixing materials; A collection mechanism, disposed on the base (1), is used for waste collection. The collection mechanism includes: A collection trough (3) is provided on the base (1) for collecting waste materials; A collection plate (4) is disposed on the collection trough (3) and is rotatably connected to the collection trough (3); A collection box (5) is set on the base (1) and fixedly connected to the base (1); Rotating member (6), having multiple rotating members (6), and multiple rotating members (6) are disposed in the collection groove (3) and rotatably connected to the collection groove (3); Multiple pulleys (7) are provided, and multiple pulleys (7) are disposed on the rotating member (6) and fixedly connected to the rotating member (6); A fixed base (8) is disposed on the base (1) and fixedly connected to the base (1); The first motor (9) is mounted on the fixed base (8) and is fixedly connected to the fixed base (8).

2. A beveling machine with a waste collection device according to claim 1, characterized in that, The fixing mechanism includes: A placement section is provided on the base (1) for placing and moving materials; The mounting part is provided on the base (1) and is used for mounting the component; A drive unit, disposed on the mounting unit, is used to provide power to the fixing mechanism.

3. A beveling machine with a waste collection device according to claim 2, characterized in that, The placement part: A fixing groove (10) is provided on the base (1) for mounting the component; There are multiple rolling elements (11), and the multiple rolling elements (11) are disposed in the fixed groove (10) and rotatably connected to the fixed groove (10).

4. A beveling machine with a waste collection device according to claim 3, characterized in that, The mounting unit includes: Mounting slot (13) is provided on the base (1) for mounting components; The mounting base (12) is disposed on the base (1) and fixedly connected to the base (1).

5. A beveling machine with a waste collection device according to claim 4, characterized in that, The drive unit includes: The second motor (14) is mounted on the mounting base (12) and is fixedly connected to the mounting base (12); A bidirectional threaded rod (15) is disposed at the output end of the second motor (14) and is fixedly connected to the output end of the second motor (14); The movable part (16) has two parts, and the two movable parts (16) are disposed on the bidirectional threaded rod (15) and are threadedly connected to the bidirectional threaded rod (15); The clamping member (17) has two clamping members (17) disposed on the moving member (16) and fixedly connected to the moving member (16).

6. A beveling machine with a waste collection device according to claim 5, characterized in that, The collecting plate (4) is made of stainless steel and is placed at an angle.

7. A beveling machine with a waste collection device according to claim 6, characterized in that, The pulleys (7) are all made of cast iron, and adjacent pulleys (7) are connected by belts.