A plate cutting device for processing aluminum alloy products

Abstract

This utility model belongs to the field of aluminum alloy technology, specifically a plate cutting device for processing aluminum alloy products. It includes a support frame one and a support frame two. A rotating shaft is rotatably mounted inside the support frame one. A water tank is fixedly connected to one end of the rotating shaft, and a gear one is fixedly connected to the other end. A support plate is fixedly connected to one side of the support frame one, and a motor is fixedly mounted on the lower surface of the support plate. Gear two can rotate by meshing with gear three, which in turn drives an incomplete gear to rotate. The rotation of the incomplete gear, through meshing with gear one, causes the water tank to tilt. After the incomplete gear disengages from gear one, the water tank can return to its original position via a spring, creating a swaying motion. The abrasive particles (such as alumina and silicon carbide) collected inside the water tank have a higher density than the aluminum alloy debris produced by water cutting, making it easier for the abrasive particles (such as alumina and silicon carbide) to settle.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum alloy technology, and specifically relates to a plate cutting device for processing aluminum alloy products. Background Technology

[0002] Waterjet cutting, also known as water jet cutting or high-pressure water jet cutting technology, is a machine that uses high-pressure water jets for cutting, and is a common method for cutting metal. The principle of waterjet cutting is as follows: a high-pressure pump converts the mechanical energy of water into pressure energy, and then the pressure energy is converted into kinetic energy through a nozzle, forming a high-speed jet with a velocity of up to 1000 meters per second. Because the entire process does not generate heat, it avoids thermal deformation, oxidation, or structural damage to the material. For hard materials (such as metals and stone), abrasive particles (such as alumina and silicon carbide) need to be mixed into the high-pressure water jet. The abrasive enhances the kinetic energy of the jet through momentum transfer, and improves cutting ability through micro-cutting and impact erosion.

[0003] When using high-pressure water jet cutting, existing waterjet cutting equipment is not conducive to the primary separation of abrasive and metal chips, thus hindering abrasive recovery. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides a plate cutting device for processing aluminum alloy products, which solves the problem that existing waterjet cutting equipment is not conducive to the primary separation of abrasive and metal chips, thus hindering the recycling of abrasive.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a plate cutting device for processing aluminum alloy products, comprising a support frame one and a support frame two. A rotating shaft is rotatably mounted inside the support frame one. A water tank is fixedly connected to one end of the rotating shaft, and a gear one is fixedly connected to the other end of the rotating shaft. A support plate is fixedly connected to one side of the support frame one. A motor is fixedly mounted on the lower surface of the support plate, and a gear two is fixedly connected to the output end of the motor. A support shaft is rotatably connected to one side of the support frame one. A gear three is fixedly connected to the surface of the support shaft, and an incomplete gear is fixedly connected to the surface of the support shaft. A spring is fixedly connected to the inner side of the support frame one. A support plate is movably mounted inside the support frame one. A guide rail is fixedly connected to the top of the support frame two. A movable plate is slidably mounted inside the guide rail, and a water jet cutting system is fixedly connected to the end of the movable plate.

[0006] Preferably, the waterjet cutting system includes a pipe, a booster pump, and an abrasive box. A pressurizing pipe is installed between the booster pump and the pipe, and a feed pipe is installed between the abrasive box and the pipe. A valve is fixedly installed on the surface of the feed pipe, and a cutting nozzle is fixedly connected to the bottom end of the pipe.

[0007] Preferably, one end of the spring is fixedly connected to the water tank, and every two springs form a group.

[0008] Preferably, the lower surface of the support frame is equipped with wheels.

[0009] Preferably, gear two meshes with gear three, and the incomplete gear can mesh with gear one.

[0010] Preferably, the number of the rotating shafts is two, and they are symmetrically distributed.

[0011] Preferably, a rectangular opening is formed on the upper surface of the tray.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This aluminum alloy product processing plate cutting device, through the setting of the rotating shaft, not only facilitates the support of the water tank but also facilitates the movement of the water tank. Through gear one cooperating with gear two, gear three, and an incomplete gear, when the motor output drives gear two to rotate, gear two can drive gear three to rotate, which in turn drives the incomplete gear to rotate. The rotation of the incomplete gear, through meshing with gear one, can drive it to rotate, thus tilting the water tank. After the incomplete gear disengages from gear one, the water tank can be reset by a spring. The water tank shakes, and the abrasive particles (such as alumina, silicon carbide, etc.) collected inside are more likely to settle because their density is greater than that of the aluminum alloy debris produced by water cutting. Therefore, the abrasive particles (such as alumina, silicon carbide, etc.) can be initially separated from the aluminum alloy debris, which is beneficial for the recovery of abrasive particles. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model, used together with the embodiments of this utility model to explain this utility model, and do not constitute a limitation on this utility model. In the drawings:

[0015] Figure 1 This is a complete structural schematic diagram of the present invention;

[0016] Figure 2 This is a front view of the present invention;

[0017] Figure 3 This is a structural diagram of the present invention from a lower perspective;

[0018] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;

[0019] Figure 5 This is a bottom view of the present invention.

[0020] In the diagram: 1. Support frame one; 2. Support frame two; 3. Rotating shaft; 4. Water tank; 5. Gear one; 6. Support plate; 7. Motor; 8. Gear two; 9. Support shaft; 10. Gear three; 11. Incomplete gear; 12. Spring; 13. Support plate; 14. Guide rail; 15. Movable plate; 16. Waterjet cutting system; 161. Pipe; 162. Booster pump; 163. Abrasive box; 164. Pressurization pipe; 165. Feed pipe; 166. Valve; 167. Cutting nozzle; 17. Traveling wheel. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-5 This utility model provides the following technical solution: A plate cutting device for processing aluminum alloy products, including a support frame 1 and a support frame 2. A rotating shaft 3 is rotatably installed inside the support frame 1. A water tank 4 is fixedly connected to one end of the rotating shaft 3. A gear 5 is fixedly connected to one end of the rotating shaft 3. A support plate 6 is fixedly connected to one side of the support frame 1. A motor 7 is fixedly installed on the lower surface of the support plate 6. A gear 8 is fixedly connected to the output end of the motor 7. A support shaft 9 is rotatably connected to one side of the support frame 1. A gear 10 is fixedly connected to the surface of the support shaft 9. An incomplete gear 11 is fixedly connected to the surface of the support shaft 9. A spring 12 is fixedly connected to the inner side of the support frame 1. A support plate 13 is movably installed inside the support frame 1. A guide rail 14 is fixedly connected to the top of the support frame 2. A movable plate 15 is slidably installed inside the guide rail 14. A water jet cutting system 16 is fixedly connected to the end of the movable plate 15.

[0023] In this embodiment, the setting of the rotating shaft 3 not only helps to support the water tank 4, but also facilitates the movement of the water tank 4. Through the gear 1 5 cooperating with the gear 2 8, the gear 3 10 and the incomplete gear 11, when the output end of the motor 7 drives the gear 2 8 to rotate, the gear 2 8 can drive the gear 3 10 to rotate, and then the gear 3 10 can drive the incomplete gear 11 to rotate. The rotation of the incomplete gear 11 can drive the gear 11 to rotate through the meshing with the gear 1 5, thereby causing the water tank 4 to tilt. After the incomplete gear 11 disengages from the gear 1 5, the water tank 4 can be reset by the spring 12. The water tank 4 shakes, and the abrasive particles such as alumina and silicon carbide collected inside are more likely to settle because their density is greater than that of the aluminum alloy debris produced by water cutting. Therefore, the abrasive particles such as alumina and silicon carbide can be initially separated from the aluminum alloy debris, which is conducive to the recovery of abrasive particles.

[0024] Specifically, the waterjet cutting system 16 includes a pipe 161, a booster pump 162, and an abrasive tank 163. A pressurization pipe 164 is installed between the booster pump 162 and the pipe 161. The booster pump 162 can pressurize the water through the pressurization pipe 164 to form a high-speed jet. An inlet pipe 165 is installed between the abrasive tank 163 and the pipe 161. The abrasive tank 163 can add abrasive into the pipe 161 through the inlet pipe 165. A valve 166 is fixedly installed on the surface of the inlet pipe 165. The valve 166 is useful for controlling the amount of abrasive particles fed in. A cutting nozzle 167 is fixedly connected to the bottom end of the pipe 161. The setting of the cutting nozzle 167 is beneficial for the pressurized water to convert pressure into kinetic energy, thereby ejecting and forming an ultra-high-speed jet.

[0025] Specifically, one end of the spring 12 is fixedly connected to the water tank 4, and every two springs 12 form a group. The arrangement of the springs 12 helps to provide partial support for the water tank 4, and the springs 12 located on both sides of the water tank 4 help to drive the tilted water tank 4 to return to its original position.

[0026] Specifically, the lower surface of the support frame 1 is equipped with a traveling wheel 17, which facilitates the movement of the water tank 4 on the ground by the support frame 1.

[0027] Specifically, gear 2 8 meshes with gear 3 10, and incomplete gear 11 can mesh with gear 1 5. Gear 2 8 can rotate by meshing with gear 3 10, and gear 3 10 can then rotate incomplete gear 11. The rotation of incomplete gear 11 can be driven to rotate by meshing with gear 1 5, which can cause water tank 4 to tilt.

[0028] Specifically, there are two rotating shafts 3, which are symmetrically distributed, so that they can not only support the water tank 4, but also facilitate the tilting of the water tank 4.

[0029] Specifically, a rectangular opening is provided on the surface of the tray 13. The ultra-high speed jet ejected by the cutting nozzle 167 can be easily cut through the rectangular opening and then sprayed into the water tank 4 after passing through the aluminum alloy plate. This facilitates the collection of abrasive particles, and at the same time, some of the aluminum alloy debris generated by the water cutting will also fall into the water tank 4.

[0030] The working principle or usage process of this utility model is as follows: When in use, the support frame 1 can easily move the water tank 4 on the ground via the wheels 17, allowing it to be moved below the support plate 13. The rotating shaft 3 supports the water tank 4 without affecting its tilting movement. When cutting aluminum alloy sheets, the sheet can be placed on the support plate 13 first, and then the water inlet is connected to the pipe 161. After the water enters the pipe 161, the booster pump 162 can be started to pressurize the water through the pressurization pipe 164, forming a high-speed jet. Then, by opening the valve 166, the abrasive particles in the abrasive box 163 enter the pipe 161 and mix with the pressurized water. Finally, the ultra-high-speed jet is ejected through the cutting nozzle 167 to cut the aluminum alloy sheet. The movable plate 15 can move horizontally within the guide rail 14, which facilitates the movement of the water jet cutting system 16. After cutting is completed, the water inlet can be shut off, and then the motor 7 can be started. The output of the motor 7 can drive the gear 2. Gear 8 rotates, and gear 2 8 can rotate by meshing with gear 3 10. Gear 3 10 can then drive incomplete gear 11 to rotate. Incomplete gear 11 can rotate by meshing with gear 1 5, which in turn causes water tank 4 to tilt. After incomplete gear 11 disengages from gear 1 5, water tank 4 can be reset by spring 12. Water tank 4 forms a cyclic shaking. The abrasive particles (such as alumina, silicon carbide, etc.) collected inside it have a higher density than the aluminum alloy debris produced by water cutting. Therefore, the abrasive particles (such as alumina, silicon carbide, etc.) are more likely to settle during the shaking of water tank 4, and can be initially separated from aluminum alloy debris, which is conducive to the recovery of abrasive particles. When recovering abrasive particles, the water in water tank 4 is first pumped out, then the upper layer of aluminum alloy debris is scraped off, and finally the abrasive particles can be taken out. The electrical equipment in this device is all externally powered and controlled by the matching control switch to operate and shut down.

[0031] Finally, it should be noted that the above descriptions are merely preferred embodiments of this utility model and are not intended to limit the utility model. The selection and detailed description of these embodiments in this specification are for the purpose of better explaining the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A sheet metal cutting device for processing aluminum alloy products, comprising a first support frame (1) and a second support frame (2), characterized in that: The support frame 1 (1) has a rotating shaft (3) inside, a water tank (4) is fixedly connected to one end of the rotating shaft (3), a gear 1 (5) is fixedly connected to one end of the rotating shaft (3), a support plate (6) is fixedly connected to one side of the support frame 1 (1), a motor (7) is fixedly installed on the lower surface of the support plate (6), a gear 2 (8) is fixedly connected to the output end of the motor (7), a support shaft (9) is rotatably connected to one side of the support frame 1 (1), a gear 3 (10) is fixedly connected to the surface of the support shaft (9), an incomplete gear (11) is fixedly connected to the surface of the support shaft (9), a spring (12) is fixedly connected to the inner side of the support frame 1 (1), a support plate (13) is movably installed inside the support frame 1 (1), a guide rail (14) is fixedly connected to the top of the support frame 2 (2), a movable plate (15) is slidably installed inside the guide rail (14), and a water jet cutting system (16) is fixedly connected to the end of the movable plate (15).

2. The sheet metal cutting device for processing aluminum alloy products according to claim 1, characterized in that: The waterjet cutting system (16) includes a pipe (161), a booster pump (162), and an abrasive box (163). A pressurizing pipe (164) is installed between the booster pump (162) and the pipe (161). A feed pipe (165) is installed between the abrasive box (163) and the pipe (161). A valve (166) is fixedly installed on the surface of the feed pipe (165). A cutting nozzle (167) is fixedly connected to the bottom end of the pipe (161).

3. The sheet metal cutting device for processing aluminum alloy products according to claim 1, characterized in that: One end of the spring (12) is fixedly connected to the water tank (4), and every two springs (12) form a group.

4. The sheet metal cutting device for processing aluminum alloy products according to claim 1, characterized in that: The lower surface of the support frame (1) is equipped with a traveling wheel (17).

5. The sheet metal cutting device for processing aluminum alloy products according to claim 1, characterized in that: The second gear (8) meshes with the third gear (10), and the incomplete gear (11) can mesh with the first gear (5).

6. The sheet metal cutting device for processing aluminum alloy products according to claim 1, characterized in that: The number of the rotating shafts (3) is two, and they are symmetrically distributed.

7. The sheet metal cutting device for processing aluminum alloy products according to claim 1, characterized in that: A rectangular opening is provided on the upper surface of the tray (13).

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