Spheroid forming system
By introducing a real-time image monitoring and evaluation standard ball forming system into the golf ball forming system, the problem of not being able to detect issues in a timely manner before the coating process was solved, thereby improving production quality and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOREMOST GOLF MFG
- Filing Date
- 2025-05-06
- Publication Date
- 2026-06-09
AI Technical Summary
Currently, finished golf ball inspection is usually carried out after the coating process, which makes it impossible to detect processing problems before the coating process in a timely manner, resulting in a waste of resources.
Design a sphere forming system, including a handling module, a detection module, a material injection module, a combination module, and a control module. The system uses real-time image monitoring and evaluation criteria to determine the quality of the forming components, ensuring that defective products are rejected before mold closing.
It improves the production quality and consistency of golf balls, reduces processing costs, avoids further processing of defective products, and allows for the timely detection and handling of problems in the processing steps.
Smart Images

Figure CN224334839U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a sphere forming system, and more particularly to a sphere forming system with a testing station set up in a production line. Background Technology
[0002] Generally speaking, a golf ball consists of a core, a shell covering the core, and one or more coatings covering the surface of the shell.
[0003] Inspection of finished golf balls is typically conducted after the final process, namely the coating process. Therefore, if a problem occurs in a process preceding the coating, it can only be detected after the coating process. Consequently, golf balls with problems in the preceding processing still undergo the entire manufacturing process, which is a waste of production resources. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a sphere forming system that addresses the shortcomings of the existing technology.
[0005] To address the aforementioned technical problems, one technical solution adopted by this utility model is to provide a sphere forming system, including a transport module, at least one injection module, at least one detection module, a combination module, and a control module. The transport module has multiple transport sections connected to each other, and is configured to transport at least two forming components from one of the transport sections to another. At least one injection module corresponds to one of the transport sections and is configured to provide shell material to the at least two forming components. At least one detection module corresponds to another transport section and is configured to acquire real-time images of the shell material in the at least two forming components. The combination module corresponds to yet another transport section and is configured to combine the at least two forming components to form a predetermined sphere. The control module connects the transport module, the at least one injection module, the at least one detection module, and the combination module, and is configured to determine whether to instruct the combination module to perform the combination action based on whether the real-time images meet an evaluation criterion.
[0006] In one feasible or optional embodiment, the control module is configured to drive the combining module to perform the combining action when the at least one detection module determines that the plurality of real-time images meet the evaluation criteria.
[0007] In one feasible or optional embodiment, when the at least one detection module is configured to determine whether the real-time image meets the evaluation criteria, the at least one detection module determines whether the deviation between the features of the image to be tested and the features of the reference image in the real-time image exceeds the allowable range.
[0008] In one feasible or optional embodiment, the image feature to be tested is the grayscale value or grayscale distribution of an image block corresponding to a predetermined area of the at least two molding components obtained from the real-time image, and the reference image feature is the reference grayscale value or grayscale distribution set according to the standard image.
[0009] In one feasible or optional embodiment, the at least one detection module is configured to determine whether the real-time image meets the evaluation criteria, wherein the at least one detection module identifies the real-time image to obtain identification data, and determines whether the deviation between the identification data and the reference data exceeds the allowable range; wherein the identification data includes at least one of the number of bubbles, texture value, and size value.
[0010] In one feasible or optional embodiment, the control module is configured to drive the transport module to stop operating when the at least one detection module determines that at least one of the real-time images does not meet the evaluation criteria; wherein, the assembly module is configured to perform the assembly action of the at least two molding components with the sphere core to form a predetermined sphere.
[0011] In one feasible or optional embodiment, the control module is configured to receive multiple real-time images and, when determining that the multiple real-time images meet the evaluation criteria, drive the combination module to perform the combination action.
[0012] In one feasible or optional embodiment, the control module is configured to determine whether the deviation between the features of the image to be tested and the features of the reference image in the real-time image exceeds the allowable range when determining whether the real-time image meets the evaluation criteria.
[0013] In one feasible or optional embodiment, the image feature to be tested is the grayscale value or grayscale distribution of an image block corresponding to a predetermined region of the at least two molding components, obtained from the real-time image, and the reference image feature is the reference grayscale value or grayscale distribution set according to a standard image.
[0014] In one feasible or optional embodiment, the control module is configured to, when determining whether the real-time image meets the evaluation criteria, identify the real-time image to obtain identification data, and determine whether the deviation between the identification data and the features of the reference image exceeds the allowable range; wherein, the identification data includes at least one of the number of bubbles, texture value, and size value.
[0015] In one feasible or optional embodiment, the control module is configured to receive multiple real-time images and, if it determines that at least one of the real-time images does not meet the evaluation criteria, to drive the transport module to stop operating; wherein, the assembly module is configured to perform the assembly action of the at least two molding components and the sphere core to form a predetermined sphere.
[0016] In one feasible or optional embodiment, the at least one detection module includes an image acquisition element and a sensing element. The image acquisition element is adjacent to any of the transport sections and connected to the control module, and is configured to acquire real-time images of the shell material in the at least two molding assemblies. The sensing element is connected to the control module and the image acquisition element, and is configured to detect whether the at least two molding assemblies are approaching the image acquisition element to determine whether to instruct the image acquisition element to acquire an image.
[0017] In one feasible or optional embodiment, the at least one detection module further includes at least one illumination element adjacent to any one of the transport sections, the at least one illumination element being configured to project an illumination beam onto the at least two molding components.
[0018] One of the beneficial effects of this utility model is that the sphere forming system provided by this utility model can improve the production quality of predetermined spheres and reduce processing costs through the technical solution of "a transport module having multiple transport sections connected to each other, the transport module being configured to transport at least two forming components from one of the transport sections to another; at least one injection module corresponding to one of the transport sections, the at least one injection module being configured to provide shell material to the at least two forming components; at least one detection module corresponding to another transport section, the at least one detection module being configured to acquire real-time images of the shell material in the at least two forming components; a combination module corresponding to yet another transport section, the combination module being configured to combine the at least two forming components to form a predetermined sphere; and a control module connected to the transport module, the at least one injection module, the at least one detection module, and the combination module, the control module being configured to determine whether to drive the combination module to perform the combination action based on whether the real-time images meet the evaluation criteria".
[0019] To further understand the features and technical content of this utility model, please refer to the following detailed description and drawings of this utility model. However, the drawings provided are for reference and illustration only and are not intended to limit this utility model. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the sphere forming system according to an embodiment of the present invention.
[0021] Figure 2 This is a schematic diagram showing the usage status of the detection module of the sphere forming system according to an embodiment of the present invention.
[0022] Figure 3 This is a schematic diagram of the structure of the transport module of the sphere forming system according to an embodiment of the present invention, showing the transport module after assembly.
[0023] Figure 4 This is a functional block diagram of the sphere forming system according to an embodiment of the present invention.
[0024] The attached figures are labeled as follows:
[0025] Z: Spherical forming system;
[0026] 1: Transport module;
[0027] 1a, 1b, 1c: Transport sections;
[0028] 2: Injection module;
[0029] 20: Shell material;
[0030] 3: Detection module;
[0031] 30: Image acquisition element;
[0032] 31: Sensing element;
[0033] 32: Lighting elements;
[0034] 4: Combined modules;
[0035] 5: Control module;
[0036] B: Pre-determined sphere;
[0037] B1: Core component;
[0038] L: Illumination beam;
[0039] M1, M2: Molded components;
[0040] P: Conveying path. Detailed Implementation
[0041] The following specific embodiments illustrate the implementation of the "sphere forming system" disclosed in this utility model. Those skilled in the art can understand the advantages and effects of this utility model from the content disclosed in this specification. This utility model can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of this utility model. Furthermore, the accompanying drawings of this utility model are for simple illustrative purposes only and are not depictions of actual dimensions, as stated in advance. The following embodiments will further describe the relevant technical content of this utility model in detail, but the disclosed content is not intended to limit the scope of protection of this utility model.
[0042] It should be understood that while terms such as "first," "second," and "third" may be used in this document to describe various components or signals, these components or signals should not be limited by these terms. These terms are primarily used to distinguish one component from another, or one signal from another. Furthermore, the term "or" as used herein should, as appropriate, include any combination of one or more of the associated listed items.
[0043] Example
[0044] Please see Figures 1 to 4The figures above are a structural schematic diagram of the sphere forming system according to an embodiment of the present invention, a schematic diagram of the detection module in use, a structural schematic diagram of the transport module carrying the assembled transport module, and a functional block diagram. As shown in the figures above, an embodiment of the present invention provides a sphere forming system Z, which may include a transport module 1, at least one injection module 2, at least one detection module 3, a combination module 4, and a control module 5.
[0045] Cooperate Figures 1 to 4 As shown, the transport module 1 may have multiple transport sections 1a, 1b, and 1c, which are connected to each other. The transport module 1 can be configured to transport at least two molding components M1 and M2 (i.e., a pair of molding components M1 and M2) from one transport section to another. For example, the transport module 1 may be a conveyor belt device of a production line, which includes multiple transport sections (i.e., multiple transport sections 1a, 1b, and 1c combined to form a single transport section; in this embodiment, three transport sections are used as an example, but this is not a limitation), and can be used to carry molding components M1 and M2 provided by a molding component supply device (not shown in the figure). In this embodiment, the transport module 1 is an example of two conveyor belt devices, but this is not a limitation. In practical applications, the transport module 1 of this invention may also be a single conveyor belt device, simultaneously transporting pairs of molding components M1 and M2. Furthermore, the multiple transport sections 1a, 1b, and 1c may be independent conveyor belt devices or a single conveyor belt device. In addition, the molding components M1 and M2 can be molds, such as male molds or female molds.
[0046] Next, in coordination Figure 1 and Figure 4 As shown, at least one injection module 2 may correspond to one of the transport sections 1a, and at least one injection module 2 may be configured to provide a shell material 20 to at least two molding components M1, M2. For example, the injection module 2 may be an injection device for injecting the shell material 20 into the mold cavity of the molding components M1, M2; wherein, in this embodiment, one injection module 2 is used as an example, but is not limited thereto. In actual applications, there may be multiple injection modules 2 arranged symmetrically or side by side. The shell material 20 may be a non-cured material, which may include a mixture and a hardener. The mixture may include ethyl carbamate material and a filler, but is not limited thereto.
[0047] Next, in coordination Figure 1 , Figure 2 and Figure 4As shown, at least one detection module 3 may correspond to another transport section 1b, and at least one detection module 3 may be configured to acquire a real-time image of the shell material 20 in at least two molding components M1, M2. For example, the detection module 3 may include an image acquisition element 30, which may be adjacent to the transport module 1 and connected to the control module 5. The image acquisition element 30 may be configured to acquire a real-time image of the shell material 20 in at least two molding components M1, M2; wherein, the image acquisition element 30 may be a charge-coupled device (CCD), a camera, an image detection device, or an image recognition device, but is not limited thereto.
[0048] Furthermore, the detection module 3 may also include a sensing element 31 and at least one illumination element 32. The sensing element 31 may be an infrared sensor or other type of sensor, and it may be connected to the control module 5 and the image acquisition element 30. The sensing element 31 may be configured to detect whether at least two molding components M1, M2 are close to the image acquisition element 30, in order to determine whether to instruct the image acquisition element 30 to acquire an image. The illumination element 32 may be a lamp or other type of light-emitting device, located adjacent to the transport module 1, and it may be configured to project an illumination beam L onto at least two molding components M1, M2.
[0049] Next, in coordination Figure 1 , Figure 3 and Figure 4 As shown, the assembly module 4 corresponds to another transport section 1c. The assembly module 4 can be configured to combine at least two molding components M1 and M2 to form a predetermined sphere B. For example, the assembly module 4 can be a mold-closing device that combines and closes multiple molds. The assembly module 4, the injection module 2, and the detection module 3 can be arranged along the transport path P of the transport module 1. The detection module 3 can be located between the injection module 2 and the assembly module 4 on the transport path P. It is worth noting that the assembly module 4 can also be configured to combine at least two molding components M1 and M2 with a core component B1 to form a predetermined sphere B. The core component B1 can be provided by other process equipment and placed into molding component M1 or molding component M2.
[0050] Next, in coordination Figure 1 and Figure 4As shown, control module 5 is electrically connected to conveying module 1, at least one injection module 2, at least one detection module 3, and assembly module 4. Control module 5 can be configured to determine whether to drive assembly module 4 to perform an assembly action based on whether the real-time image meets the evaluation criteria. For example, control module 5 can be a control device for the sphere forming system Z, or a back-end control center or a remote control center, but is not limited thereto. Control module 5 can be used to drive at least one of injection module 2, detection module 3, and assembly module 4 to operate.
[0051] Therefore, in coordination Figures 1 to 4 As shown, during operation of the sphere forming system Z of this utility model, the forming component supply equipment can provide multiple forming components M1 and M2 to the transport module 1; wherein, the paired forming components M1 and M2 can be arranged symmetrically from left to right or sequentially from front to back, without limitation. Then, the transport module 1 can transport the multiple forming components M1 and M2 towards the combination module 4 through multiple transport sections 1a, 1b, and 1c.
[0052] When multiple molding components M1 and M2 are transported from transport section 1a to the injection station (i.e., the position corresponding to injection module 2), injection module 2 can inject shell material 20 into the mold cavity of molding components M1 and M2. The spherical molding system Z of this invention may include a sensor (not shown in the figure; similar to sensing element 31), which is connected to injection module 2. Therefore, when multiple molding components M1 and M2 are transported by transport module 1 to the position corresponding to injection module 2, and the sensor senses multiple molding components M1 and M2, injection module 2 can be activated to perform the injection action; alternatively, control module 5 can calculate the operating mode of transport module 1 (e.g., stepping mode) to determine whether the current position of multiple molding components M1 and M2 corresponds to injection module 2, and control module 5 can drive injection module 2 to perform the injection action.
[0053] Next, after the shell material 20 is injected into the cavities of multiple molding components M1 and M2, they can be transported from transport section 1a to transport section 1b, and then from transport section 1b to the detection station (corresponding to the position of detection module 3). At this time, the image acquisition element 30 of detection module 3 can acquire images of multiple molding components M1 and M2 individually or simultaneously to obtain one or more real-time images. The sphere molding system Z of this invention can also detect whether a target exists within the image acquisition range of image acquisition element 30 through sensing element 31, that is, whether multiple molding components M1 and M2 have moved into the image acquisition range of image acquisition element 30; or, the control module 5 can calculate the operating mode of transport module 1 (e.g., stepping mode) to determine whether the current position of multiple molding components M1 and M2 has entered the image acquisition range of image acquisition element 30.
[0054] Furthermore, in one feasible or optional embodiment, after the image acquisition element 30 acquires one or more real-time images, the detection module 3 (i.e., the image acquisition element 30) can determine whether the deviation between the features of the image to be tested and the features of the reference image in each real-time image exceeds the allowable range. The features of the image to be tested can be the grayscale values or grayscale distribution of image blocks in a predetermined area of the corresponding molding components M1 and M2, acquired from the real-time images. For example, the grayscale values or grayscale distribution of the shell material 20 in the mold cavity of molding components M1 and M2, or the mold cavity image of molding components M1 and M2. The reference image features can be the reference grayscale values or grayscale distribution set according to a standard image, such as a preset image of the comparison reference pre-stored in the image acquisition element 30.
[0055] If the image acquisition element 30 of the detection module 3 determines that the deviation between all real-time images (e.g., the number of images of the molded components M1 and M2) and the features of the reference image does not exceed the allowable range (e.g., the range of color difference is less than 10% of the total area, but not limited to this), then the real-time image is determined to meet the evaluation criteria. Then, the image acquisition element 30 can notify the control module 5 that the shell material 20 in the multiple molded components M1 and M2 currently being detected meets the requirements, so that the control module 5 drives the transport section 1b of the transport module 1 to transport the multiple molded components M1 and M2 to the transport section 1c, and then the transport section 1c transports them to the mold closing station (i.e., the position corresponding to the assembly module 4).
[0056] If the image acquisition element 30 of the detection module 3 determines that the deviation of at least one real-time image from the reference image exceeds the allowable range (e.g., the range of color difference is greater than 10% of the total area, but not limited thereto), then the real-time image is determined to be non-compliant with the evaluation criteria. At this time, the image acquisition element 30 can notify the control module 5 that one or all of the multiple molding components M1 and M2 currently being detected are non-compliant, thereby causing the control module 5 to drive the transport module 1 to stop operating and stop transporting the multiple molding components M1 and M2 toward the assembly module 4.
[0057] Next, when transport section 1c transports multiple molding components M1 and M2 to the mold-closing station (i.e., the position corresponding to the assembly module 4), the assembly module 4 can perform a combination action on the multiple molding components M1 and M2 to form a predetermined sphere B. The sphere molding system Z of this invention may include a sensor (not shown in the figure; similar to sensing element 31), which is connected to the assembly module 4. Therefore, when the multiple molding components M1 and M2 are transported by the transport module 1 to the position corresponding to the assembly module 4, and the sensor senses the multiple molding components M1 and M2, the assembly module 4 can be activated to perform the combination action; alternatively, the control module 5 can calculate the operating mode of the transport module 1 (e.g., stepping mode) to determine whether the current position of the multiple molding components M1 and M2 already corresponds to the assembly module 4, and the control module 5 can then drive the assembly module 4 to perform the combination action.
[0058] It is worth mentioning that, in this utility model, the ball core B1 can also be placed into the molding component M1 or the molding component M2 by the combination module 4 or other mechanical equipment, and then the combination module 4 can combine the two molding components M1 and M2 together, or cover one molding component with the other molding component to form the predetermined ball B.
[0059] Conversely, in another feasible or optional embodiment, after the image acquisition element 30 acquires one or more real-time images, the image acquisition element 30 can transmit the acquired real-time images to the control module 5, so that the control module 5 can determine whether the deviation between the features of the image to be tested and the features of the reference image in each real-time image exceeds the allowable range; wherein, the determination method of the control module 5 is the same as that of the image acquisition element 30, and will not be specifically described here. Therefore, when the control module 5 determines that the real-time image meets the evaluation criteria, the control module 5 can drive the transport module 1 to transport the multiple molding components M1, M2 to the mold closing station (i.e., the position corresponding to the assembly module 4); if the control module 5 determines that the real-time image does not meet the evaluation criteria, the control module 5 drives the transport module 1 to stop operating and stop transporting the multiple molding components M1, M2 to the assembly module 4.
[0060] Therefore, the sphere forming system Z of this utility model can utilize the above-mentioned technical solution to set up a detection station (i.e., detection module 3) before the mold closing station (i.e., assembly module 4), and use the detection module 3 to monitor the shell material 20 in each forming component M1 and M2 in advance to determine whether it meets the standards. Defective shell material 20 is removed to ensure the stability and consistency of the predetermined sphere B produced by the assembly module 4, thereby improving the production quality of the predetermined sphere B, avoiding the production of products with low probability of future qualification in subsequent processing steps, and thus reducing processing costs. Moreover, it can also be used to determine whether there are problems in the processing steps before the detection module 3, and the most appropriate treatment can be carried out in the first time to assist in process adjustment.
[0061] Furthermore, the evaluation criteria of this utility model are not limited to the grayscale standard mentioned above, but may also include at least one of the following defect items: bubble standard, texture standard, and size standard.
[0062] For example, coordination Figures 1 to 4 As shown, when the detection module 3 or control module 5 of this utility model determines whether multiple real-time images meet the evaluation criteria, the detection module 3 or control module 5 can obtain the corresponding recognition data by identifying each real-time image and determine whether the deviation from the reference data exceeds the allowable range. For example, the detection module 3 or control module 5 can determine whether there are bubbles in the shell material 20 by identifying the real-time image, or identify the amount or size of the texture of the shell material 20, and thus obtain the relevant parameters and values of the number of bubbles, the number of textures, or the size. The reference data can be preset parameters and values of the comparison reference pre-stored in the image acquisition element 30 or control module 5.
[0063] Next, the detection module 3 or control module 5 compares the obtained relevant parameters and values with the reference data to determine whether the deviation exceeds the allowable range. For example, if the detection module 3 or control module 5 obtains the recognition data of 2 bubbles from the real-time image, the reference data is 0, and the allowable range is 1, then the detection module 3 or control module 5 determines that the deviation between the recognition data and the reference data exceeds the allowable range. Alternatively, if the detection module 3 or control module 5 obtains the number of textures in the shell material 20 from the real-time image as 6, the reference data is 0, and the allowable range is 2, then the detection module 3 or control module 5 determines that the deviation between the recognition data and the reference data exceeds the allowable range; that is, the detection module 3 or control module 5 checks the texture data to make the judgment. Alternatively, the size of the shell material 20 obtained by the detection module 3 or control module 5 from the real-time image is 20, the reference data is 25, and the allowable range is 3. Therefore, the detection module 3 or control module 5 determines that the deviation between the identified data and the reference data exceeds the allowable range; that is, the detection module 3 or control module 5 checks the size data of the raw material to make a judgment.
[0064] However, the examples given above are merely one possible embodiment and are not intended to limit the scope of this invention.
[0065] Beneficial effects of the embodiments
[0066] One of the beneficial effects of this utility model is that the sphere molding system Z provided by this utility model can, through a "transfer module 1 having multiple transport sections 1a, 1b, 1c, the multiple transport sections 1a, 1b, 1c being connected to each other, the transfer module 1 being configured to transport at least two molding components M1, M2 from one transport section to another transport section. At least one injection module 2 can correspond to one of the transport sections 1a of the transfer module 1, and at least one injection module 2 can be configured to provide a shell material 20 into at least two molding components M1, M2. At least one detection module 3 can correspond to the other transport section 1b, to A detection module 3 can be configured to acquire real-time images of the shell material 20 in at least two molding components M1 and M2. A combination module 4, corresponding to another transport section 1c, can be configured to combine at least two molding components M1 and M2 to form a predetermined sphere B. A control module 5 can be connected to the transport module 1, at least one injection module 2, at least one detection module 3, and the combination module 4. The control module 5 can be configured to determine whether to drive the combination module 4 to perform the combination action based on whether the real-time images meet an evaluation criterion, thereby improving the production quality of the predetermined sphere B and reducing processing costs.
[0067] Furthermore, the sphere forming system Z of this utility model can set up a detection station (i.e., detection module 3) before the mold closing station (i.e., assembly module 4), and use the detection module 3 to monitor the shell material 20 in each forming component M1 and M2 in advance to determine whether it meets the standard. Defective shell material 20 is rejected to ensure the stability and consistency of the predetermined sphere B produced by the assembly module 4, thereby improving the production quality of the predetermined sphere B, avoiding the production of products with low probability of future qualification in subsequent processing steps, and thus reducing processing costs. Moreover, it can also be used to determine whether there are problems in the processing steps before the detection module 3, and the most appropriate treatment can be carried out in the first time to assist in process adjustment.
[0068] The above-disclosed content is only a preferred and feasible embodiment of the present utility model, and is not intended to limit the scope of protection of the claims of the present utility model. Therefore, all equivalent technical changes made based on the content of the present utility model specification and drawings are included in the scope of protection of the claims of the present utility model.
Claims
1. A sphere forming system, characterized in that, include: A transport module having multiple transport sections connected to each other, the transport module being configured to transport at least two molded components from one of the transport sections to another; At least one injection module, corresponding to one of the transport sections, the at least one injection module being configured to supply shell material to the at least two molding components; At least one detection module, corresponding to another of the transport sections, is configured to acquire real-time images of the shell material in the at least two molding components; A combination module, corresponding to another transport section, is configured to combine the at least two molding components to form a predetermined sphere. as well as A control module is connected to the transport module, the at least one injection module, the at least one detection module, and the combination module. The control module is configured to determine whether to drive the combination module to perform the combination action based on whether the real-time image meets the evaluation criteria.
2. The sphere forming system according to claim 1, characterized in that, The control module is configured to drive the combination module to perform the combination action when the at least one detection module determines that multiple real-time images meet the evaluation criteria.
3. The sphere forming system according to claim 2, characterized in that, When the at least one detection module is configured to determine whether the real-time image meets the evaluation criteria, the at least one detection module determines whether the deviation between the features of the image to be tested and the features of the reference image in the real-time image exceeds the allowable range.
4. The sphere forming system according to claim 3, characterized in that, The features of the image to be tested are the grayscale values or grayscale distributions of image blocks corresponding to the predetermined areas of the at least two molding components obtained from the real-time image, and the features of the reference image are the reference grayscale values or grayscale distributions set according to the standard image.
5. The sphere forming system according to claim 2, characterized in that, When the at least one detection module is configured to determine whether the real-time image meets the evaluation criteria, the at least one detection module identifies the real-time image to obtain identification data and determines whether the deviation between the identification data and the reference data exceeds the allowable range; wherein, the identification data includes at least one of the number of bubbles, texture value, and size value.
6. The sphere forming system according to claim 2, characterized in that, The control module is configured to cause the transport module to stop operating when the at least one detection module determines that at least one of the real-time images does not meet the evaluation criteria; wherein the assembly module is configured to perform the assembly action of the at least two molding components and the sphere core to form a predetermined sphere.
7. The sphere forming system according to claim 1, characterized in that, The control module is configured to receive multiple real-time images and, when determining that the multiple real-time images meet the evaluation criteria, drive the combination module to perform the combination action.
8. The sphere forming system according to claim 7, characterized in that, When the control module is configured to determine whether the real-time image meets the evaluation criteria, the control module determines whether the deviation between the features of the image to be tested and the features of the reference image in the real-time image exceeds the allowable range.
9. The sphere forming system according to claim 8, characterized in that, The image feature to be tested is the grayscale value or grayscale distribution of an image block corresponding to a predetermined region of the at least two molding components, obtained from the real-time image, and the reference image feature is the reference grayscale value or grayscale distribution set according to the standard image.
10. The sphere forming system according to claim 7, characterized in that, When the control module is configured to determine whether the real-time image meets the evaluation criteria, the control module identifies the real-time image to obtain identification data and determines whether the deviation between the identification data and the features of the reference image exceeds the allowable range; wherein, the identification data includes at least one of the number of bubbles, texture value, and size value.
11. The sphere forming system according to claim 7, characterized in that, The control module is configured to receive multiple real-time images and, if it determines that at least one of the real-time images does not meet the evaluation criteria, to cause the transport module to stop operating; wherein, the assembly module is configured to perform the assembly action of the at least two molding components and the sphere core to form a predetermined sphere.
12. The sphere forming system according to claim 1, characterized in that, The at least one detection module includes: An image acquisition element, adjacent to any of the transport sections and connected to the control module, is configured to acquire real-time images of the shell material in the at least two molding assemblies; and A sensing element is connected to the control module and the image acquisition element. The sensing element is configured to detect whether the at least two molding components are close to the image acquisition element in order to determine whether to drive the image acquisition element to acquire an image.
13. The sphere forming system according to claim 12, characterized in that, The at least one detection module further includes at least one illumination element adjacent to any one of the transport sections, the at least one illumination element being configured to project an illumination beam onto the at least two molding components.