A small berry lozenge processing device

Abstract

This utility model discloses a small berry lozenge processing device, belonging to the field of tableting technology. It includes a base plate, two side support plates with a tableting seat fixed to their top ends, a lower mold plate inside the tableting seat, and a tableting groove extending through the top side of the lower mold plate. A pressure plate is fixed to the output end of an electric hydraulic rod, located directly above the lower mold plate. Multiple pressure columns corresponding to the tableting grooves are fixed to the bottom side of the pressure plate. A discharge assembly is provided between the lower mold plate and the tableting seat. This utility model, by pulling the lower mold plate, aligns the tableting groove with the first slot opening, thereby opening the bottom of the tableting groove. The pressure columns then release the tablets from the groove. The tablets produced inside the groove automatically fall out through the first slot, completing the material removal process. This effectively improves material removal efficiency and overall processing efficiency, eliminates the need for manual removal of the lozenges from the tableting groove, reduces labor workload, and lowers labor costs.

Description

Technical Field

[0001] This utility model relates to the field of tablet processing technology, and in particular to a device for processing small berry lozenges. Background Technology

[0002] Small berries are rich in various vitamins, minerals, and antioxidants, making them highly nutritious. Using modern technology, these berries are extracted, concentrated, and made into lozenges, preserving their rich nutrients while making them convenient for people to consume. These lozenges not only have a sweet and sour taste but are also easy to carry, allowing people to replenish the nutrients they need anytime, anywhere. For busy modern people, they are an ideal health food.

[0003] The production and processing of small berry lozenges generally involves steps such as raw material crushing, mixing, granulation, drying, tableting, inspection, and packaging. Among these steps, tableting is a crucial one. Existing tableting devices typically use a lifting device to drive a punch to press the powder in the tableting slot on the template, forming lozenges within the slot. However, this method is inconvenient when removing the lozenges from the die after pressing, resulting in low material removal efficiency and impacting overall processing efficiency.

[0004] Therefore, it is necessary to provide a small berry lozenge processing apparatus to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide a small berry lozenge processing device to solve the problem in the background art where it is very inconvenient to remove the lozenges from the die after pressing, resulting in low material handling efficiency and affecting the overall processing efficiency.

[0006] To achieve the above objectives, the present invention provides the following solution to the aforementioned technical problems: A small berry tablet processing device includes a base plate, a side support plate fixed to the top side of the base plate, two side support plates symmetrically distributed, a tablet pressing seat fixed to the top of the two side support plates, a lower mold plate inside the tablet pressing seat, a tablet pressing groove through the top side of the lower mold plate, multiple tablet pressing grooves equidistantly distributed, an electric push rod fixed to the top side of the base plate, a support plate fixed to the output end of the electric push rod, an electric hydraulic rod fixed to the top of the support plate, a pressure plate fixed to the output end of the electric hydraulic rod directly above the lower mold plate, multiple pressure columns corresponding to the multiple tablet pressing grooves fixed to the bottom side of the pressure plate, and a discharge assembly between the lower mold plate and the tablet pressing seat.

[0007] As a further embodiment of this utility model, the discharge assembly includes a T-shaped groove opened inside the tablet press, the lower mold plate is slidably inserted into the T-shaped groove, and a first slot is opened through the side of the T-shaped groove. Multiple first slots are provided and the multiple first slots are equidistantly distributed.

[0008] As a further embodiment of this utility model, a protruding post is fixed on the side of the lower mold plate. There are two protruding posts, which are symmetrically distributed. A rectangular groove is provided on the side of the pressing seat to slide and adapt to the protruding post.

[0009] As a further embodiment of this utility model, a spring is provided inside the rectangular slide groove, and the two ends of the spring are fixed to the side of the protruding post and one side of the rectangular slide groove.

[0010] As a further embodiment of this utility model, a handle is fixed to one end of the lower mold plate, and a rubber sleeve is fitted onto the surface of the handle.

[0011] As a further embodiment of this utility model, a partition plate located below the lower mold plate is fixed between the two side support plates, and a collection box is placed on the top side of the partition plate.

[0012] As a further embodiment of this utility model, a guide groove is provided on the top surface of the base plate, and the bottom end of the support plate is slidably adapted to the guide groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: After the tableting is completed, by pulling the lower mold plate, the tableting groove and the first slot are aligned, thereby opening the bottom of the tableting groove. The tablets in the tableting groove are then removed by the pressure column. The tablets produced inside the tableting groove automatically fall out through the first slot, completing the material removal. This effectively improves the material removal efficiency, increases the overall processing efficiency, eliminates the need for manual removal of tablets from the tableting groove, reduces manual workload, and lowers labor costs. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 The overall three-dimensional structure of this utility model Figure 1 ;

[0016] Figure 2 The overall three-dimensional structure of this utility model Figure 2 ;

[0017] Figure 3 for Figure 2 Enlarged view of the structure at point A in the middle;

[0018] Figure 4This is a schematic diagram of the disassembly structure of the material discharge component of this utility model;

[0019] Figure 5 This is a partial structural diagram of the pressure column of this utility model.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Discharge assembly; 101. T-shaped chute; 102. First slot opening; 103. Protruding column; 104. Rectangular chute; 105. Spring; 2. Handle; 3. Tableting seat; 4. Lower mold plate; 5. Tableting groove; 6. Pressure plate; 7. Pressure column; 8. Electro-hydraulic rod; 9. Support plate; 10. Side support plate; 11. Base plate; 12. Partition plate; 13. Collection box; 14. Guide groove; 15. Electric push rod. Detailed Implementation

[0022] The present invention will be further described below with reference to the embodiments.

[0023] Please see Figure 1-5This utility model provides a small berry lozenge processing device, including a base plate 11. Two side support plates 10 are fixed to the top side of the base plate 11, symmetrically distributed. A tablet pressing seat 3 is fixed to the top of both side support plates 10. A lower mold plate 4 is disposed inside the tablet pressing seat 3. Multiple tablet pressing grooves 5 are equidistantly distributed on the top side of the lower mold plate 4. An electric push rod 15 is fixed to the top side of the base plate 11, and a support plate 9 is fixed to the output end of the electric push rod 15. An electric hydraulic rod 8 is fixed to the top of the support plate 9. A pressure plate 6 located directly above the lower mold plate 4 is fixed to the output end of the electric hydraulic rod 8. Multiple pressure columns 7 corresponding to the multiple tablet pressing grooves 5 are fixed to the bottom side of the pressure plate 6. A discharge assembly 1 is disposed between the lower mold plate 4 and the tablet pressing seat 3. The side support plates 10 are fixed with the electric hydraulic rod 8 and the electric push rod 15. The controller is electrically connected. During operation, after adding small berry powder particles into the tableting groove 5, the electric hydraulic rod 8 is activated. The output end of the electric hydraulic rod 8 drives the pressure plate 6 downwards. Simultaneously, the pressure plate 6 drives multiple pressure columns 7 to extend into the tableting grooves 5, pressing and compressing the powder particles within the grooves and maintaining a certain pressure for a period of time, thus compressing multiple small berry tablets. After tableting is complete, the output end of the electric hydraulic rod 8 drives the pressure plate 6 upwards, causing the pressure columns 7 to move out of the tableting grooves 5. The discharge assembly 1 allows the lower mold plate 4 to slide relative to the tableting seat 3. By pulling the lower mold plate 4, the tablets produced in the tableting grooves 5 are automatically dropped out through the discharge assembly 1, thus completing the material removal process. This effectively improves material removal efficiency, increases overall processing efficiency, eliminates the need for manual removal of tablets from the tableting grooves 5, reduces workload, and lowers labor costs.

[0024] Further as Figure 1 , Figure 2 and Figure 4As shown, it is worth noting that the discharge assembly 1 includes a T-shaped groove 101 opened inside the tablet press 3. The lower mold plate 4 is slidably inserted into the T-shaped groove 101. A first slot 102 is opened through the side of the T-shaped groove 101. Multiple first slots 102 are provided and are equidistantly distributed. During tableting, the tableting groove 5 and the first slots 102 are completely misaligned, thereby sealing the bottom of the tableting groove 5 and allowing tableting to proceed. When unloading, the lower mold plate 4 is pulled to make the tableting groove 5 and the first slots 102 overlap, thereby opening the bottom of the tableting groove 5. The electric push rod 15 is activated to start operation. The output end of the electric push rod 15 drives the support plate 9 and the electric hydraulic rod 8 to move and adjust. At this time, the pressure column 7, the tableting groove 5 and the first slot 102 are completely aligned. Then, the electric hydraulic rod 8 drives the pressure plate 6 and the pressure column 7 at the bottom of the pressure plate 6 to move down. The pressure column 7 on the pressure plate 6 removes the tablets made in the tableting groove 5 from the tableting groove 5. The tablets are then automatically dropped out through the first slot 102, completing the material removal. This effectively improves the material removal efficiency, improves the overall processing efficiency, eliminates the need for manual removal of tablets from the tableting groove 5, reduces the workload of manual labor, and lowers labor costs.

[0025] Further as Figure 3 and Figure 4 As shown, it is worth noting that there are two protruding posts 103 fixed on the side of the lower mold plate 4, and the two protruding posts 103 are symmetrically distributed. A rectangular groove 104 is provided on the side of the tablet press 3 to slide and adapt to the protruding posts 103. When the lower mold plate 4 slides, the lower mold plate 4 drives the protruding posts 103 to slide in the rectangular groove 104. Thus, the displacement of the lower mold plate 4 is positioned by the cooperation of the protruding posts 103 and the rectangular groove 104, so that the first groove 102 and the tablet press 5 are accurately aligned, and the lower mold plate 4 is prevented from sliding excessively.

[0026] Further as Figure 3 As shown, it is worth noting that a spring 105 is provided inside the rectangular slide 104. The two ends of the spring 105 are fixed to the side of the protrusion 103 and one side of the rectangular slide 104. In actual operation, when the lower mold plate 4 is pulled to slide, the spring 105 is stretched. When the lower mold plate 4 is released, the lower mold plate 4 is automatically reset by the spring 105, which improves the ease of use.

[0027] This solution includes the following working process: During tableting, the tableting groove 5 and the first groove opening 102 are completely misaligned, thus sealing the bottom of the tableting groove 5. After adding small berry powder particles into the tableting groove 5, the electric hydraulic rod 8 is activated. The output end of the electric hydraulic rod 8 drives the pressure plate 6 to move downward. The pressure plate 6 simultaneously drives multiple pressure columns 7 to extend into multiple tableting grooves 5, pressing and compressing the powder particles in the tableting groove 5 to form multiple small berry tablets. After tableting is completed, the output end of the electric hydraulic rod 8 drives the pressure plate 6 to move upward, causing the pressure columns 7 to move out of the tableting groove 5. By pulling the lower mold plate 4, the lower mold plate 4 drives the protrusion 103 to slide in the rectangular slide groove 104. The movement of the lower mold plate 4, through the cooperation of the protruding post 103 and the rectangular slide 104, positions the displacement of the lower mold plate 4, thereby ensuring that the first slot 102 and the tableting slot 5 are accurately aligned, thus opening the bottom of the tableting slot 5. At this time, the electric push rod 15 is activated, and the output end of the electric push rod 15 drives the support plate 9 and the electric hydraulic rod 8 to move and adjust, so that the pressure post 7, the tableting slot 5 and the first slot 102 are completely aligned. At this time, the electric hydraulic rod 8 drives the pressure plate 6 and the pressure post 7 at the bottom of the pressure plate 6 to move downward, and the tablets made in the tableting slot 5 are removed from the tableting slot 5 by the pressure post 7 on the pressure plate 6. The tablets made inside the tableting slot 5 automatically fall out through the first slot 102, completing the material removal.

[0028] Further as Figure 2 and Figure 4 As shown, it is worth noting that a handle 2 is fixed to one end of the lower mold plate 4, and a rubber sleeve is fitted onto the surface of the handle 2; during operation, the handle 2 allows for easy pulling of the lower mold plate 4 by hand, making operation convenient.

[0029] Further as Figure 1 and Figure 2 As shown, it is worth noting that a partition 12 located below the lower mold plate 4 is fixed between the two side support plates 10, and a collection box 13 is placed on the top side of the partition 12; in actual operation, the dropped tablets are collected by the collection box 13 for convenient transportation.

[0030] Further as Figure 1 and Figure 2 As shown, it is worth noting that a guide groove 14 is provided on the top surface of the base plate 11, and the bottom end of the support plate 9 is slidably adapted to the guide groove 14; the guide groove 14 is provided to guide and limit the movement of the support plate 9, thereby improving the stability of the movement adjustment of the support plate 9.

[0031] In summary: After tableting is completed, the output end of the electric hydraulic rod 8 drives the pressure plate 6 to move upward, thereby causing the pressure column 7 to move out of the tableting groove 5. By pulling the lower mold plate 4, the tablets produced in the tableting groove 5 are automatically dropped out through the discharge component 1, thus completing the material removal. This effectively improves the material removal efficiency and overall processing efficiency, eliminates the need for manual removal of tablets from the tableting groove 5, reduces manual workload, and lowers labor costs. When the lower mold plate 4 is pulled to slide, the spring 105 is stretched. When the lower mold plate 4 is released, the spring 105 drives the lower mold plate 4 to automatically reset, improving ease of use. The handle 2 makes it easy for people to pull the lower mold plate 4, facilitating operation. The collection box 13 collects the dropped tablets, making them convenient for transportation.

[0032] The electro-hydraulic rod 8 and the electric push rod 15 can be purchased from the market. The electro-hydraulic rod 8 and the electric push rod 15 are equipped with a power supply. They are mature technologies in the field and have been fully disclosed. Therefore, they will not be described again in the specification.

Claims

1. A small berry lozenge processing apparatus, comprising a base plate, characterized in that, Two side support plates are fixed to the top side of the base plate, and the two side support plates are symmetrically distributed. A pressing seat is fixed to the top of the two side support plates. A lower mold plate is provided inside the pressing seat. A pressing groove is opened through the top side of the lower mold plate. Multiple pressing grooves are provided and are equidistantly distributed. An electric push rod is fixed to the top side of the base plate, and a support plate is fixed to the output end of the electric push rod. An electric hydraulic rod is fixed to the top of the support plate. A pressure plate located directly above the lower mold plate is fixed to the output end of the electric hydraulic rod. Multiple pressure columns corresponding to the multiple pressing grooves are fixed to the bottom side of the pressure plate. A discharge assembly is provided between the lower mold plate and the pressing seat.

2. The small berry lozenge processing apparatus according to claim 1, characterized in that, The discharge assembly includes a T-shaped groove inside the tablet press, the lower mold plate is slidably inserted into the T-shaped groove, and a first slot is provided through the side of the T-shaped groove. Multiple first slots are provided and the multiple first slots are distributed at equal intervals.

3. The small berry lozenge processing apparatus according to claim 2, characterized in that, The lower mold plate has two protruding posts fixed on its side, and the two protruding posts are symmetrically distributed. The side of the pressing seat has a rectangular sliding groove that is adapted to slide with the protruding posts.

4. The small berry lozenge processing apparatus according to claim 3, characterized in that, A spring is installed inside the rectangular slide groove, and the two ends of the spring are fixed to the side of the protruding post and one side of the rectangular slide groove.

5. The small berry lozenge processing apparatus according to claim 1, characterized in that, A handle is fixed to one end of the lower mold plate, and a rubber sleeve is fitted onto the surface of the handle.

6. The small berry lozenge processing apparatus according to claim 5, characterized in that, A partition plate located below the lower mold plate is fixed between the two side support plates, and a collection box is placed on the top side of the partition plate.

7. The small berry lozenge processing apparatus according to claim 1, characterized in that, A guide groove is provided on the top surface of the base plate, and the bottom end of the support plate is slidably adapted to the guide groove.

Images