A winding device for cold aluminum production
By designing a combination of support plate, support frame, positioning roller, first cutter, pressing device and cutting device, the problem of automatic cutting and pressing of existing winding machines was solved, realizing automatic cutting and anti-loosening of aluminum foil, and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANJING HUAYAO PACKAGING MATERIALS CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-06-09
AI Technical Summary
Existing tension-controlled winding machines lack automatic cutting functions, requiring manual cutting, which is time-consuming and labor-intensive. Furthermore, they lack the function of pressing the aluminum foil during the cutting process, which may cause the aluminum foil to loosen and increase the labor intensity of operators.
A winding device for producing pharmaceutical cold aluminum was designed, comprising a support plate, a support frame, a positioning roller, a first cutter, a pressing device, and a cutting device. The device achieves automatic cutting and prevents aluminum foil from loosening by positioning the positioning roller, cutting the aluminum foil by the first cutter, pressing the aluminum foil by the pressing device, and cutting the aluminum foil by the cutting device, combined with an electric cylinder driving the lifting plate and gear transmission.
It enables automatic cutting of aluminum foil and prevents it from loosening, reducing manual operation, improving production efficiency, and reducing the labor intensity of operators.
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Figure CN224336753U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pharmaceutical cold aluminum production technology, and in particular relates to a winding device for pharmaceutical cold aluminum production. Background Technology
[0002] Pharmaceutical-grade chilled aluminum foil is a high-purity aluminum foil material specifically designed for pharmaceutical packaging. It possesses excellent barrier properties, corrosion resistance, and sealing properties, effectively protecting pharmaceuticals from moisture, oxygen, and light, ensuring drug stability and extending shelf life. Its surface undergoes special treatment to meet pharmaceutical safety standards, and it is widely used in pharmaceutical blister packaging, aluminum-plastic composite films, and other pharmaceutical encapsulation fields. It is one of the key materials for ensuring drug quality and safety. Tension-controlled winding machines are a commonly used winding device in the production of pharmaceutical-grade chilled aluminum foil. By precisely adjusting and controlling the tension during the winding process, it ensures that the aluminum foil remains uniform and flat during winding, avoiding material damage or poor roll shape caused by tension fluctuations, thereby meeting the high cleanliness and precision requirements of pharmaceutical packaging for aluminum materials.
[0003] The problem with existing technology is that existing tension control winding machines usually lack the function of automatically cutting aluminum foil during use. This leads to the need for manual cutting, which is time-consuming and labor-intensive. In addition, during the cutting process, there is no function to compress the aluminum foil. After the aluminum foil is cut, if the aluminum foil on the winding roller is not compressed in time, the aluminum foil may become loose due to the loss of tension. At this time, manual sorting is required, which increases the labor intensity of the operators. Utility Model Content
[0004] To address the problems existing in the prior art, this utility model provides a winding device for the production of pharmaceutical cold aluminum, which has the advantages of automatic cutting of aluminum foil and prevention of loosening. It solves the problem that existing tension-controlled winding machines usually lack the function of automatically cutting aluminum foil, which leads to the need for manual cutting, which is time-consuming and labor-intensive. In addition, during the cutting process, there is no function to compress the aluminum foil. After the aluminum foil is cut, if the aluminum foil on the winding roller is not compressed in time, the aluminum foil may become loose due to the loss of tension. At this time, manual sorting is required, which increases the labor intensity of the operators.
[0005] This utility model is implemented as follows: a winding device for the production of pharmaceutical cold aluminum includes a winding machine body. Support plates are fixedly connected to the left and right sides of the front side of the winding machine body. A support frame is fixedly connected to the middle of the bottom of the support plates. A positioning roller is provided on the front side of the opposite side of the two support plates. A first cutter is provided in the middle of the opposite side of the two support plates. A pressing device is provided on the rear side of the opposite side of the two support plates. A cutting device that works in conjunction with the pressing device is provided on the inner side of the support frame.
[0006] In a preferred embodiment of this invention, the left and right sides of the positioning roller are rotatably connected to the support plate, and the left and right sides of the first cutter are fixedly connected to the support plate.
[0007] As a preferred embodiment of this utility model, rectangular through holes are provided on the left and right sides of the inner side of the support frame. The inner cavity of the rectangular through hole is provided with a limiting post for use with the cutting device. The top and bottom of the limiting post are fixedly connected to the inner wall of the rectangular through hole.
[0008] As a preferred embodiment of the present invention, the pressing device includes a drive shaft, gears are provided on both the left and right sides of the drive shaft, a rotating frame is fitted on the surface of the drive shaft, and a pressing roller is provided on the inner side of the rotating frame away from the drive shaft.
[0009] As a preferred embodiment of the present invention, the cutting device includes a lifting plate, a second cutting blade is provided at the middle of the top of the lifting plate, toothed plates are provided on the left and right sides of the rear side of the lifting plate, and an electric cylinder is provided at the bottom of the lifting plate.
[0010] In a preferred embodiment of this invention, the left and right sides of the drive shaft are fixedly connected to gears, the opposite sides of the two gears are rotatably connected to the support plate, the front side of the gear meshes with the gear plate, the rotating frame is fixedly connected to the drive shaft, and the left and right sides of the pressure roller are fixedly connected to the rotating frame.
[0011] In a preferred embodiment of this invention, the left and right sides of the lifting plate are both sleeved on the surface of the limiting post, the bottom of the second cutter is fixedly connected to the lifting plate, the rear side of the toothed plate is fixedly connected to the lifting plate, the top of the electric cylinder is fixedly connected to the support frame, and the output shaft of the electric cylinder passes through the support frame and extends to the inner side of the support frame and is fixedly connected to the lifting plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model solves the problem that existing tension-controlled winding machines typically lack automatic aluminum foil cutting functionality, which necessitates manual cutting, is time-consuming and labor-intensive. Furthermore, the lack of foil clamping during cutting means that if the foil is not clamped on the winding roller after cutting, it may become loose due to loss of tension, requiring manual reassembly and increasing the operator's workload.
[0014] 2. This utility model can position the aluminum foil by setting a positioning roller, and can also use a first cutter to raise the second cutter to a suitable position to cooperate with the second cutter to cut the aluminum foil after it has been wound up.
[0015] 3. By setting a rectangular through hole and a limiting post, this utility model can limit the lifting plate, making it convenient for the lifting plate to rise and fall.
[0016] 4. This utility model, by setting a pressing device, can press the aluminum foil to prevent it from becoming loose after being cut.
[0017] 5. This utility model, by setting a cutting device, can cut aluminum foil, making it convenient for operators to use aluminum foil.
[0018] 6. This utility model, by setting gears, can drive the transmission shaft to rotate, by setting the transmission shaft, can drive the rotating frame to rotate, by setting the rotating frame, can drive the pressure roller to rotate, and by setting the pressure roller, can press the aluminum foil when cutting the aluminum foil.
[0019] 7. This utility model, by setting a lifting plate, can drive the second cutter and the toothed plate to rise and fall. By setting the second cutter, it can cut aluminum foil. By setting the toothed plate, it can drive the gear to rotate. By setting the electric cylinder, it can drive the lifting plate to rise and fall. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in an embodiment of the present utility model;
[0021] Figure 2 This is a three-dimensional structural diagram of the support plate and support frame provided in this embodiment of the utility model;
[0022] Figure 3 This is a three-dimensional structural diagram of the rectangular through hole and limiting post provided in this embodiment of the utility model;
[0023] Figure 4 This is a three-dimensional structural diagram of the pressing device and the cutting device provided in the embodiment of this utility model.
[0024] In the diagram: 1. Main body of the winding machine; 2. Support plate; 3. Support frame; 4. Positioning roller; 5. First cutter; 6. Pressing device; 7. Cutting device; 8. Rectangular through hole; 9. Limiting post; 601. Drive shaft; 602. Gear; 603. Rotating frame; 604. Pressing roller; 701. Lifting plate; 702. Second cutter; 703. Toothed plate; 704. Electric cylinder. Detailed Implementation
[0025] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0026] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0027] like Figures 1 to 4 As shown in the figure, a winding device for producing pharmaceutical cold aluminum provided in this embodiment of the present invention includes a winding machine body 1. Support plates 2 are fixedly connected to the left and right sides of the front side of the winding machine body 1. A support frame 3 is fixedly connected to the middle of the bottom of the support plates 2. A positioning roller 4 is provided on the front side of the opposite side of the two support plates 2. A first cutter 5 is provided in the middle of the opposite side of the two support plates 2. A pressing device 6 is provided on the rear side of the opposite side of the two support plates 2. A cutting device 7 that works in conjunction with the pressing device 6 is provided on the inner side of the support frame 3.
[0028] refer to Figure 2 The left and right sides of the positioning roller 4 are rotatably connected to the support plate 2, and the left and right sides of the first cutter 5 are fixedly connected to the support plate 2.
[0029] The above solution is adopted: by setting the positioning roller 4, the aluminum foil can be positioned; by setting the first cutter 5, the second cutter 702 can be raised to a suitable position and cooperate with the second cutter 702 to cut the aluminum foil after it has been wound up.
[0030] refer to Figure 2 and Figure 3 Rectangular through holes 8 are provided on the left and right sides of the inner side of the support frame 3. A limiting post 9 is provided in the inner cavity of the rectangular through hole 8 to cooperate with the cutting device 7. The top and bottom of the limiting post 9 are fixedly connected to the inner wall of the rectangular through hole 8.
[0031] The above solution is adopted: by setting a rectangular through hole 8 and a limiting post 9, the lifting plate 701 can be limited, which facilitates the lifting plate 701 to rise and fall.
[0032] refer to Figure 4 The pressing device 6 includes a drive shaft 601, gears 602 are provided on both the left and right sides of the drive shaft 601, a rotating frame 603 is sleeved on the surface of the drive shaft 601, and a pressing roller 604 is provided on the inner side of the rotating frame 603 away from the drive shaft 601.
[0033] The above solution involves setting up a pressing device 6 to press the aluminum foil firmly, preventing it from becoming loose after being cut.
[0034] refer to Figure 4The cutting device 7 includes a lifting plate 701, a second cutter 702 is provided in the middle of the top of the lifting plate 701, toothed plates 703 are provided on the left and right sides of the rear side of the lifting plate 701, and an electric cylinder 704 is provided at the bottom of the lifting plate 701.
[0035] The above solution involves setting up a cutting device 7, which can cut the aluminum foil, making it convenient for operators to use the aluminum foil.
[0036] refer to Figure 3 and Figure 4 The left and right sides of the drive shaft 601 are fixedly connected to the gear 602. The opposite sides of the two gears 602 are rotatably connected to the support plate 2. The front side of the gear 602 meshes with the toothed plate 703. The rotating frame 603 is fixedly connected to the drive shaft 601. The left and right sides of the pressure roller 604 are fixedly connected to the rotating frame 603.
[0037] The above solution is adopted as follows: by setting gear 602, the transmission shaft 601 can be driven to rotate; by setting transmission shaft 601, the rotating frame 603 can be driven to rotate; by setting rotating frame 603, the pressure roller 604 can be driven to rotate; by setting pressure roller 604, the aluminum foil can be pressed when the aluminum foil is cut.
[0038] refer to Figure 3 and Figure 4 The left and right sides of the lifting plate 701 are both sleeved on the surface of the limiting post 9. The bottom of the second cutter 702 is fixedly connected to the lifting plate 701. The rear side of the toothed plate 703 is fixedly connected to the lifting plate 701. The top of the electric cylinder 704 is fixedly connected to the support frame 3. The output shaft of the electric cylinder 704 passes through the support frame 3 and extends to the inner side of the support frame 3 and is fixedly connected to the lifting plate 701.
[0039] The above scheme is adopted as follows: by setting up the lifting plate 701, the second cutter 702 and the toothed plate 703 can be driven to rise and fall. By setting up the second cutter 702, the aluminum foil can be cut. By setting up the toothed plate 703, the gear 602 can be driven to rotate. By setting up the electric cylinder 704, the lifting plate 701 can be driven to rise and fall.
[0040] The working principle of this utility model:
[0041] When in use, one end of the aluminum foil to be wound is passed between the first cutter 5 and the second cutter 702 and fixed to the winding roller of the winding machine body 1. After the fixing is completed, the winding machine body 1 can be started to wind up the aluminum foil.
[0042] After winding is completed, the electric cylinder 704 is activated. The output shaft of the electric cylinder 704 extends upward and pushes the lifting plate 701 to move upward. During the upward movement of the lifting plate 701, the second cutter 702 and the toothed plate 703 move upward synchronously. When the second cutter 702 rises to the appropriate position, it will cooperate with the first cutter 5 to cut the aluminum foil.
[0043] Meanwhile, as the toothed plate 703 rises, it drives the gear 602 to rotate. As the gear 602 rotates, it drives the rotating frame 603 to rotate synchronously through the transmission shaft 601. The rotating frame 603 drives the pressure roller 604 to rotate. When the aluminum foil is cut, the pressure roller 604 contacts the aluminum foil on the surface of the winding roller of the winding machine body 1 and presses the aluminum foil tightly to prevent the aluminum foil from becoming loose after cutting, which would affect the subsequent transportation of the aluminum foil.
[0044] In summary, this winding device for pharmaceutical cold aluminum production, through the coordinated use of support plate 2, support frame 3, positioning roller 4, first cutter 5, pressing device 6, and cutting device 7, solves the problem that existing tension-controlled winding machines typically lack automatic cutting functionality for aluminum foil. This necessitates manual cutting, which is time-consuming and labor-intensive. Furthermore, the lack of foil pressing during cutting means that if the foil on the winding roller is not pressed promptly after cutting, it may become loose due to loss of tension, requiring manual reassembly and increasing the workload of operators.
[0045] It should be noted that the electric cylinder is a device or equipment that exists in the prior art, or a device or equipment that can be implemented by the prior art, and the specific composition and principle of the power supply of the electric cylinder are clear to those skilled in the art, so they will not be described in detail.
[0046] In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A winding device for producing pharmaceutical-grade cold aluminum, comprising a winding machine body (1), characterized in that: Support plates (2) are fixedly connected to the left and right sides of the front side of the winding machine body (1). A support frame (3) is fixedly connected to the middle of the bottom of the support plate (2). A positioning roller (4) is provided on the front side of the opposite side of the two support plates (2). A first cutter (5) is provided in the middle of the opposite side of the two support plates (2). A pressing device (6) is provided on the rear side of the opposite side of the two support plates (2). A cutting device (7) is provided on the inner side of the support frame (3) to cooperate with the pressing device (6).
2. The winding device for producing pharmaceutical-grade cold aluminum as described in claim 1, characterized in that: The left and right sides of the positioning roller (4) are rotatably connected to the support plate (2), and the left and right sides of the first cutter (5) are fixedly connected to the support plate (2).
3. The winding device for producing pharmaceutical-grade cold aluminum as described in claim 1, characterized in that: The support frame (3) has rectangular through holes (8) on its left and right sides. The inner cavity of the rectangular through hole (8) is provided with a limiting post (9) that works with the cutting device (7). The top and bottom of the limiting post (9) are fixedly connected to the inner wall of the rectangular through hole (8).
4. The winding device for producing pharmaceutical-grade cold aluminum as described in claim 1, characterized in that: The pressing device (6) includes a drive shaft (601), gears (602) are provided on both the left and right sides of the drive shaft (601), a rotating frame (603) is sleeved on the surface of the drive shaft (601), and a pressing roller (604) is provided on the inner side of the rotating frame (603) away from the drive shaft (601).
5. A winding device for producing pharmaceutical-grade cold aluminum as described in claim 1, characterized in that: The cutting device (7) includes a lifting plate (701), a second cutter (702) is provided at the middle of the top of the lifting plate (701), toothed plates (703) are provided on the left and right sides of the rear side of the lifting plate (701), and an electric cylinder (704) is provided at the bottom of the lifting plate (701).
6. A winding device for producing pharmaceutical-grade cold aluminum as described in claim 4, characterized in that: The left and right sides of the drive shaft (601) are fixedly connected to the gears (602), and the opposite sides of the two gears (602) are rotatably connected to the support plate (2). The front side of the gears (602) meshes with the toothed plate (703). The rotating frame (603) is fixedly connected to the drive shaft (601), and the left and right sides of the pressure roller (604) are fixedly connected to the rotating frame (603).
7. A winding device for producing pharmaceutical-grade cold aluminum as described in claim 5, characterized in that: The left and right sides of the lifting plate (701) are both sleeved on the surface of the limiting post (9). The bottom of the second cutter (702) is fixedly connected to the lifting plate (701). The rear side of the toothed plate (703) is fixedly connected to the lifting plate (701). The top of the electric cylinder (704) is fixedly connected to the support frame (3). The output shaft of the electric cylinder (704) passes through the support frame (3) and extends to the inner side of the support frame (3) and is fixedly connected to the lifting plate (701).