A folding machine automatic alignment folding device for polyester cotton cloth production

Abstract

This utility model discloses an automatic alignment and folding device for a folding machine used in polyester-cotton fabric production, relating to the field of polyester-cotton fabric production technology. Specifically, it is an automatic alignment and folding device for a folding machine used in polyester-cotton fabric production, comprising a workbench. A controller and a first protective box are arranged on the front side of the workbench. A first electric telescopic rod is arranged on the inner bottom wall of the first protective box. A bracket is arranged at the movable end of the first electric telescopic rod. A second electric telescopic rod is arranged on the inner side wall of the bracket. A first L-shaped plate is arranged at the movable end of the second electric telescopic rod. This automatic alignment and folding device for a folding machine used in polyester-cotton fabric production, through the arrangement of a first motor, a lead screw, a third protective box, a first clamping plate, a fourth electric telescopic rod, a second clamping plate, a fifth electric telescopic rod, a second L-shaped plate, a connecting rod, and a flipping plate, enables convenient alignment and folding of polyester-cotton fabric, improving production efficiency and reducing manual intervention.

Description

Technical Field

[0001] This utility model relates to the field of polyester-cotton fabric production technology, specifically to an automatic alignment and folding device for a folding machine used in polyester-cotton fabric production. Background Technology

[0002] Traditional polyester-cotton fabric folding operations rely heavily on manual labor or simple mechanical devices. Manual folding is not only inefficient and unable to meet the needs of large-scale production, but also susceptible to variations in worker skill and fatigue, making it difficult to guarantee dimensional accuracy and alignment, resulting in inconsistent product quality.

[0003] An existing automatic alignment and folding device for polyester-cotton fabric production suffers from low alignment and folding efficiency, making it difficult to meet the needs of large-scale production. It requires significant manual intervention, increasing labor costs and causing inconsistencies in folding accuracy due to human error. Furthermore, the lack of a reliable fixing mechanism during folding allows the polyester-cotton fabric to easily shift, affecting the folding effect. The folded material must be manually handled, disrupting the production process and potentially causing material damage or production interruption due to improper operation. This paper proposes an automatic alignment and folding device for polyester-cotton fabric production to solve these problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an automatic alignment and folding device for a folding machine used in polyester-cotton fabric production, which solves the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an automatic alignment and folding device for a folding machine used in polyester-cotton fabric production, comprising a workbench, a controller and a first protective box on the front side of the workbench, a first electric telescopic rod on the inner bottom wall of the first protective box, a bracket on the movable end of the first electric telescopic rod, a second electric telescopic rod on the inner side wall of the bracket, a first L-shaped plate on the movable end of the second electric telescopic rod, a second protective box on the top of the workbench, a third electric telescopic rod on the inner top wall of the second protective box, a cutter on the movable end of the third electric telescopic rod, a first motor inside the workbench, a lead screw on the output end of the first motor, a third protective box connected to the outer surface of the lead screw, a first clamping plate on the bottom plate of the third protective box, a fourth electric telescopic rod on the inner top wall of the third protective box, a second clamping plate on the movable end of the fourth electric telescopic rod, a fifth electric telescopic rod on the inner side wall of the workbench, and a second L-shaped plate rotatably connected to the movable end of the fifth electric telescopic rod via a pin.

[0008] Optionally, the inner wall of the second protective box is provided with a first support plate, the inside of which is provided with a V-shaped groove, and the inside of the first support plate, the first clamping plate and the second clamping plate are all provided with square openings.

[0009] Optionally, the inner wall of the workbench is provided with a guide rod, and the other end of the third protective box is sleeved on the outer surface of the guide rod.

[0010] Optionally, the workbench has a square slot inside, a second motor is installed inside the workbench, a first rotating shaft is installed at the output end of the second motor, a conveyor belt is sleeved on the outer surface of the first rotating shaft, and a second rotating shaft is rotatably connected inside the workbench through a bearing, with the conveyor belt sleeved on the outer surface of the second rotating shaft.

[0011] Optionally, the other end of the second L-shaped plate is rotatably connected to a connecting rod via a pin, and the other end of the connecting rod is rotatably connected to a flip plate via a pin. The flip plate is hinged to one side of the worktable, and the middle part of the second L-shaped plate is rotatably connected to the inner wall of the worktable via a pin.

[0012] Optionally, a second support plate is provided on the rear side of the workbench. There are two second support plates. A support rod is provided on one side of the second support plate, and a support shaft is rotatably connected to the interior of the other second support plate through a bearing.

[0013] Optionally, a third support plate is provided on the top of the workbench, and an auxiliary roller is rotatably connected inside the third support plate via a bearing.

[0014] This utility model provides an automatic alignment and folding device for a folding machine used in polyester-cotton fabric production, which has the following beneficial effects:

[0015] 1. The automatic alignment and folding device for the polyester-cotton fabric production folding machine, through the arrangement of a first motor, lead screw, third protective box, first clamping plate, fourth electric telescopic rod, second clamping plate, fifth electric telescopic rod, second L-shaped plate, connecting rod and flipping plate, enables the automatic alignment and folding device for the polyester-cotton fabric production folding machine to facilitate the alignment and folding of polyester-cotton fabric, improve production efficiency and reduce manual intervention.

[0016] 2. The automatic alignment and folding device for the polyester-cotton fabric production folding machine, through the arrangement of a first protective box, a first electric telescopic rod, a second electric telescopic rod, a first L-shaped plate, a second motor, a first rotating shaft, a conveyor belt, and a second rotating shaft, enables the automatic alignment and folding device for the polyester-cotton fabric production folding machine to facilitate the fixing of the polyester-cotton fabric during the folding process, making subsequent folding convenient, and also facilitating the transportation of the aligned and folded polyester-cotton fabric. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0018] Figure 2 This is a top view structural diagram of the present invention;

[0019] Figure 3 This is a side view sectional diagram of the present invention.

[0020] Figure 4 This is a structural schematic diagram of the present invention in frontal cross-section;

[0021] Figure 5 This is a side view sectional diagram of the present invention.

[0022] In the diagram: 1. Workbench; 2. Controller; 3. First protective box; 4. First electric telescopic rod; 5. Support frame; 6. Second electric telescopic rod; 7. First L-shaped plate; 8. Second protective box; 9. Third electric telescopic rod; 10. Cutting knife; 11. First motor; 12. Lead screw; 13. Third protective box; 14. First clamping plate; 15. Fourth electric telescopic rod; 16. Second clamping plate; 17. Fifth electric telescopic rod; 18. Second L-shaped plate; 19. First support plate; 20. Guide rod; 21. Second motor; 22. First rotating shaft; 23. Conveyor belt; 24. Second rotating shaft; 25. Connecting rod; 26. Tilting plate; 27. Support rod; 28. Support shaft; 29. ​​Auxiliary roller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Example

[0025] Please see Figures 1 to 5This utility model provides a technical solution for an automatic alignment and folding device for a polyester-cotton fabric production folding machine, comprising a workbench 1, a controller 2 and a first protective box 3 arranged on the front side of the workbench 1, a first electric telescopic rod 4 arranged on the inner bottom wall of the first protective box 3, a bracket 5 arranged on the movable end of the first electric telescopic rod 4, a second electric telescopic rod 6 arranged on the inner side wall of the bracket 5, a first L-shaped plate 7 arranged on the movable end of the second electric telescopic rod 6, a second protective box 8 arranged on the top of the workbench 1, and a third electric telescopic rod 9 arranged on the inner top wall of the second protective box 8. A cutting blade 10 is provided at the movable end of the rod 9. A first motor 11 is provided inside the workbench 1. A lead screw 12 is provided at the output end of the first motor 11. A third protective box 13 is connected to the outer surface of the lead screw 12. A first clamping plate 14 is provided on the bottom plate of the third protective box 13. A fourth electric telescopic rod 15 is provided on the inner top wall of the third protective box 13. A second clamping plate 16 is provided at the movable end of the fourth electric telescopic rod 15. A fifth electric telescopic rod 17 is provided on the inner side wall of the workbench 1. A second L-shaped plate 18 is rotatably connected to the movable end of the fifth electric telescopic rod 17 through a pin.

[0026] Specifically, controller 2 can be an existing controller 2 on the market, such as Siemens S7-300 PLC controller 2, or programmable single-chip microcomputer controller 2. According to the initial intention and purpose of the implementation of the device, controller 2 is programmed so that controller 2 can control the working status of the first motor 11, the second motor 21, the first electric telescopic rod 4, the second electric telescopic rod 6, the third electric telescopic rod 9, the fourth electric telescopic rod 15 and the fifth electric telescopic rod 17, so as to cooperate with each other to complete the corresponding control and operation in accordance with the implementation spirit of the scheme.

[0027] Please see Figures 1 to 4 The inner wall of the second protective box 8 is provided with a first support plate 19. The interior of the first support plate 19 is provided with a V-shaped groove. The interiors of the first support plate 19, the first clamping plate 14, and the second clamping plate 16 are all provided with square openings.

[0028] Specifically, the V-shaped groove facilitates the cutting of the polyester-cotton fabric by the cutting blade 10, and the square openings inside the first clamping plate 14, the second clamping plate 16 and the first support plate 19 are staggered to facilitate the clamping of the polyester-cotton fabric by the first clamping plate 14 and the second clamping plate 16.

[0029] Please see Figures 1 to 2 The inner side wall of the workbench 1 is provided with a guide rod 20, and the other end of the third protective box 13 is sleeved on the outer surface of the guide rod 20.

[0030] Specifically, the guide rod 20 limits the third protective box 13, allowing the third protective box 13 to move left and right along the direction of the guide rod 20.

[0031] Please see Figures 2 to 3The workbench 1 has a square slot inside, and a second motor 21 is installed inside the workbench 1. The output end of the second motor 21 is provided with a first rotating shaft 22. A conveyor belt 23 is sleeved on the outer surface of the first rotating shaft 22. The workbench 1 is rotatably connected to a second rotating shaft 24 through a bearing, and the conveyor belt 23 is sleeved on the outer surface of the second rotating shaft 24.

[0032] Specifically, the second motor 21 drives the first rotating shaft 22 to rotate, and the first rotating shaft 22 drives the conveyor belt 23 sleeved on the surface of the first rotating shaft 22 to convey the polyester-cotton fabric to the left side of the workbench 1.

[0033] Please see Figures 2 to 5 The other end of the second L-shaped plate 18 is rotatably connected to a connecting rod 25 via a pin, and the other end of the connecting rod 25 is rotatably connected to a flip plate 26 via a pin. The flip plate 26 is hinged to one side of the workbench 1 via a hinge, and the middle part of the second L-shaped plate 18 is rotatably connected to the inner wall of the workbench 1 via a pin.

[0034] Specifically, the movable end of the fifth electric telescopic rod 17 extends and pushes the second L-shaped plate 18, causing the second L-shaped plate 18 to rotate around the pin in its middle position and drive the connecting rod 25. The connecting rod 25 then drives the flipping plate 26 to flip, folding the polyester-cotton fabric in half.

[0035] Please see Figures 1 to 2 The workbench 1 is provided with a second support plate on its rear side. There are two second support plates. One side of the second support plate is provided with a support rod 27. The other second support plate is rotatably connected to a support shaft 28 through a bearing.

[0036] Specifically, the fabric tube of polyester-cotton fabric can be sleeved on the outer surface of the support rod 27, and the other end of the fabric tube can be placed on the support shaft 28, which provides support for the fabric tube.

[0037] Please see Figures 1 to 2 The top of the workbench 1 is provided with a third support plate, and the interior of the third support plate is rotatably connected to an auxiliary roller 29 via a bearing.

[0038] Specifically, the auxiliary roller 29 provides some support to the polyester-cotton fabric, preventing it from collapsing.

[0039] In use, the fabric tube of the polyester-cotton fabric is fitted onto the support rod 27, and the other end of the fabric tube is placed on the support shaft 28. Then, one end of the polyester-cotton fabric is pulled onto the first support plate 19. The first motor 11 is started by the controller 2. The output end of the first motor 11 drives the lead screw 12 to rotate. The lead screw 12 drives the third protective box 13, which is connected to the outer surface of the lead screw 12. The third protective box 13 moves to the right side of the workbench 1. During the movement of the third protective box 13, the movable end of the fourth electric telescopic rod 15 extends and drives the second clamping plate 16. After the third protective box 13 moves to the designated position, the movable end of the fourth electric telescopic rod 15... The first clamping plate 14 and the second clamping plate 16 extend and push the second clamping plate 16 to clamp one end of the polyester-cotton fabric. Then, the output end of the first motor 11 rotates in the opposite direction and drives the lead screw 12. The lead screw 12 drives the third protective box 13, which is connected to the outer surface of the lead screw 12, so that the first clamping plate 14 and the second clamping plate 16 move one end of the polyester-cotton fabric to the left side of the workbench 1. When the third protective box 13 moves to the designated position, the movable end of the third electric telescopic rod 9 extends and pushes the cutter 10 to cut the polyester-cotton fabric. At this time, the movable end of the first electric telescopic rod 4 extends and pushes the bracket 5 to rise, and the movable end of the second electric telescopic rod 6 retracts and drives the first L The first L-shaped plate 7 moves inward, and after it moves a certain distance, the movable end of the first electric telescopic rod 4 retracts and drives the bracket 5 downward, so that the first L-shaped plate 7 presses the middle of the polyester-cotton fabric. Then, the first motor 11 rotates and drives the lead screw 12. The lead screw 12 drives the third protective box 13, which is connected to the outer surface of the lead screw 12, so that the first clamping plate 14 and the second clamping plate 16 move the end of the polyester-cotton fabric clamped to the right side of the workbench 1 until they move to the other end of the polyester-cotton fabric. After the polyester-cotton fabric is aligned and folded, the movable end of the fourth electric telescopic rod 15 retracts and drives the second clamping plate 16 to no longer clamp the end of the polyester-cotton fabric. Furthermore, the lead screw 12 drives the third protective box 13 to continue moving to the right for a distance. Subsequently, the movable end of the fifth electric telescopic rod 17 extends and pushes the second L-shaped plate 18. The second L-shaped plate 18 rotates around the pin in the middle of the second L-shaped plate 18 and drives the connecting rod 25. The connecting rod 25 drives the flipping plate 26, causing the flipping plate 26 to flip 180°, and folding the folded polyester-cotton fabric a second time. After the two folds are aligned, the controller 2 starts the second motor 21, which drives the first rotating shaft 22 to rotate. The first rotating shaft 22 drives the conveyor belt 23 sleeved on the outer surface of the first rotating shaft 22, which conveys the folded and aligned polyester-cotton fabric to the left side of the workbench 1.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic alignment and folding device for a folding machine used in polyester-cotton fabric production, comprising a worktable, characterized in that: The front side of the workbench is equipped with a controller and a first protective box. The inner bottom wall of the first protective box is equipped with a first electric telescopic rod, the movable end of the first electric telescopic rod is equipped with a bracket, the inner side wall of the bracket is equipped with a second electric telescopic rod, the movable end of the second electric telescopic rod is equipped with a first L-shaped plate, the top of the workbench is equipped with a second protective box, the inner top wall of the second protective box is equipped with a third electric telescopic rod, the movable end of the third electric telescopic rod is equipped with a cutting blade, the inside of the workbench is equipped with a first motor, the output end of the first motor is equipped with a lead screw, the outer surface of the lead screw is connected to the third protective box, the bottom plate of the third protective box is equipped with a first clamping plate, the inner top wall of the third protective box is equipped with a fourth electric telescopic rod, the movable end of the fourth electric telescopic rod is equipped with a second clamping plate, the inner side wall of the workbench is equipped with a fifth electric telescopic rod, the movable end of the fifth electric telescopic rod is rotatably connected to the second L-shaped plate through a pin.

2. The automatic alignment and folding device for a folding machine used in polyester-cotton fabric production according to claim 1, characterized in that: The inner wall of the second protective box is provided with a first support plate, and the inside of the first support plate is provided with a V-shaped groove. The inside of the first support plate, the first clamping plate and the second clamping plate are all provided with square openings.

3. The automatic alignment and folding device for a folding machine used in polyester-cotton fabric production according to claim 1, characterized in that: The inner wall of the workbench is provided with a guide rod, and the other end of the third protective box is sleeved on the outer surface of the guide rod.

4. The automatic alignment and folding device for a folding machine used in polyester-cotton fabric production according to claim 1, characterized in that: The workbench has a square slot inside, and a second motor is installed inside the workbench. The output end of the second motor is equipped with a first rotating shaft. A conveyor belt is fitted onto the outer surface of the first rotating shaft. The workbench is rotatably connected to a second rotating shaft through a bearing, and the conveyor belt is fitted onto the outer surface of the second rotating shaft.

5. The automatic alignment and folding device for a folding machine used in polyester-cotton fabric production according to claim 1, characterized in that: The other end of the second L-shaped plate is rotatably connected to a connecting rod via a pin, and the other end of the connecting rod is rotatably connected to a flip plate via a pin. The flip plate is hinged to one side of the workbench via a hinge, and the middle part of the second L-shaped plate is rotatably connected to the inner wall of the workbench via a pin.

6. The automatic alignment and folding device for a folding machine used in polyester-cotton fabric production according to claim 1, characterized in that: The workbench is provided with a second support plate on its rear side. There are two second support plates. A support rod is provided on one side of the second support plate, and a support shaft is rotatably connected to the other second support plate through a bearing.

7. The automatic alignment and folding device for a folding machine used in polyester-cotton fabric production according to claim 1, characterized in that: The top of the workbench is provided with a third support plate, and an auxiliary roller is rotatably connected inside the third support plate via a bearing.

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