A textile fabric wetting device

Abstract

This utility model provides a textile fabric wetting device, comprising: a wetting box, wherein a wetting component is installed inside the wetting box, the wetting component including a top wetting component and a middle wetting component; a left through hole and a right through hole are respectively opened on the left and right side walls of the wetting box; the first conveying component is inclined to the lower left, the second conveying component is inclined to the lower right, the first conveying component is located above the second conveying component, and a middle wetting space is left between the first conveying component and the second conveying component. This textile fabric wetting device has a directional wetting path, forming an S-shaped continuous conveying path, extending the wetting time, wetting both sides, optimizing bidirectional drainage, and allowing the textile fabric to be drained into the interior of the wetting box by gravity when moving, thus achieving closed-loop water control and water recycling, significantly reducing water consumption.

Description

Technical Field

[0001] This utility model relates to the field of textile processing technology, specifically to a textile wetting device. Background Technology

[0002] In the textile processing industry, wetting the fabric is an important pretreatment step in dyeing, finishing, and other processes. Traditional wetting equipment generally suffers from the following technical shortcomings:

[0003] 1. Insufficient uniformity of wetting:

[0004] Existing equipment mostly uses single-sided spraying or steam treatment, which can only wet one side of the fabric, resulting in a significant difference in moisture content between the front and back sides, affecting the quality of subsequent processing. Especially for high-density fabrics, moisture is difficult to penetrate into the fiber gaps, resulting in insufficient wetting depth.

[0005] 2. Serious waste of water resources:

[0006] Conventional equipment often uses an open water supply system without an effective water recycling device, resulting in over 70% of the spray water being directly discharged. Meanwhile, the nozzles are easily clogged by fibrous impurities (requiring shutdown for cleaning every 8 hours on average), further increasing water consumption and maintenance costs.

[0007] 3. Low wetting efficiency:

[0008] Traditional conveying paths are mostly designed in a straight line (such as horizontal or vertical conveying), resulting in short wetting time and difficulty in achieving deep penetration.

[0009] Therefore, it is necessary to design a textile fabric wetting device. Utility Model Content

[0010] The present invention aims to solve the problems mentioned in the background art by providing a textile fabric wetting device to address the aforementioned problems.

[0011] The specific technical solution is as follows:

[0012] A textile fabric wetting device includes a wetting box, and a wetting component is installed inside the wetting box. The wetting component includes a top wetting component and a middle wetting component.

[0013] The first and second conveying components are provided with left and right through holes respectively on the left and right side walls of the humidification box. The second and first conveying components are inserted into the interior of the humidification box through the left and right through holes respectively. The first conveying component is inclined to the lower left and the second conveying component is inclined to the lower right. The first conveying component is located above the second conveying component. A central humidification space is left between the first and second conveying components.

[0014] As a preferred embodiment of the present invention, the top wetting component includes a horizontal pipe fixedly installed on the top of the inside of the wetting chamber, and a first nozzle is installed at the bottom of the horizontal pipe.

[0015] The central wetting component includes a vertical pipe fixedly installed on the right side of the central wetting space, and a second nozzle is installed on the left side of the vertical pipe;

[0016] It also includes a water pump, the water pump inlet of which is connected to the bottom of the humidification tank through a pipe, and the water pump outlet is connected to the vertical pipe and the horizontal pipe through the first instantaneous electromagnetic heating tube and the second instantaneous electromagnetic heating tube, respectively.

[0017] As a preferred embodiment of this utility model, a water receiving trough is fixedly installed on the left side of the left through hole, and the water receiving trough is located below the second conveying component.

[0018] As a preferred embodiment of this utility model, a filter is installed at the inlet of the water pump.

[0019] As a preferred embodiment of this utility model, a water inlet pipe is installed in the middle of the right side wall of the humidification box, and a drain valve is installed in the middle of the bottom of the humidification box.

[0020] As a preferred embodiment of this utility model, a transparent observation and maintenance window is installed on the front side wall of the humidification chamber via a hinge.

[0021] In a preferred embodiment of this utility model, both the first conveying component and the second conveying component include a beam body, which is fixedly installed on the bottom surface. Driven wheels are rotatably installed at both ends of the beam body, and a conveyor belt is fitted around the driven wheels. A motor is fixedly installed at the bottom of the beam body, and the pulley of the motor is connected to the pulley of the driven wheel via a first belt drive. The driven wheels adjacent to the conveyor belt and the second conveying component are connected by a drive transmission through the central moist space.

[0022] In a preferred embodiment of this utility model, the vertical pipe and the horizontal pipe are fixedly connected to the beam body by a fixing rod.

[0023] This utility model has the following beneficial effects:

[0024] This textile fabric wetting device features a directional wetting path that forms an S-shaped continuous conveying path, extending the wetting time, enabling double-sided wetting, and optimizing bidirectional drainage. As the textile fabric moves, gravity drains water into the interior of the wetting chamber, creating a closed-loop water system that recycles water, significantly reducing water consumption. Attached Figure Description

[0025] Figure 1A front cross-sectional view of the textile fabric wetting device provided in an embodiment of this utility model;

[0026] Figure 2 This is a front view of the textile fabric wetting device provided in an embodiment of the present utility model;

[0027] Figure 3 A schematic diagram of the water receiving tank of the textile fabric wetting device provided in this embodiment of the utility model.

[0028] In the picture:

[0029] 100. Humidification chamber; 110. Left through hole; 120. Right through hole; 130. Transparent observation and maintenance window; 200. Water pump; 210. Horizontal pipe; 211. First nozzle; 212. First instant electromagnetic heating tube; 220. Vertical pipe; 221. Second nozzle; 222. Second instant electromagnetic heating tube; 230. Fixing rod; 240. Filter; 250. Water inlet pipe; 260. Drain valve; 270. Water receiving tank; 300. First conveyor assembly; 310. Beam; 320. Driven wheel; 330. Conveyor belt; 340. Motor; 341. First belt; 350. Second belt; 360. Central humidification space; 400. Second conveyor assembly. Detailed Implementation

[0030] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0031] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0032] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0033] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0034] Example 1

[0035] like Figures 1-3 This utility model provides a textile fabric wetting device, including a wetting box 100, a wetting component installed inside the wetting box 100, the wetting component including a top wetting component and a middle wetting component; a first conveying component 300 and a second conveying component 400; a left through hole 110 and a right through hole 120 respectively opened on the left and right side walls of the wetting box 100; the second conveying component 400 and the first conveying component 300 are inserted into the interior of the wetting box 100 through the left through hole 110 and the right through hole 120 respectively; the first conveying component 300 is inclined to the lower left and the second conveying component 400 is inclined to the lower right; the first conveying component 300 is located above the second conveying component 400; a middle wetting space 360 ​​is left between the first conveying component 300 and the second conveying component 400.

[0036] Directional wetting path: The textile fabric enters the wetting box 100 from the first conveying component 300 through the right through hole 120, passes through the middle wetting space 360, and is then output from the left through hole 110 by the second conveying component 400, forming an S-shaped continuous conveying path to extend the wetting time.

[0037] Two-way drainage optimization: The first conveying component 300 is tilted to the lower left and the second conveying component 400 is tilted to the lower right, so that the textile fabric is drained by gravity into the interior of the wet box 100 when it moves.

[0038] The top humidification assembly includes a horizontal pipe 210 fixedly installed at the top of the humidification chamber 100, with a first nozzle 211 installed at the bottom of the horizontal pipe 210; the middle humidification assembly includes a vertical pipe 220 fixedly installed on the right side of the middle humidification space 360, with a second nozzle 221 installed on the left side of the vertical pipe 220; it also includes a water pump 200, the water inlet of which is connected to the bottom of the humidification chamber 100 through a pipe, and the water outlet of which is connected to the vertical pipe 220 and the horizontal pipe 210 through a first instant electromagnetic heating tube 212 and a second instant electromagnetic heating tube 222, respectively.

[0039] Double-sided moistening:

[0040] Upper surface wetting: The first nozzle 211 of the top horizontal pipe 210 sprays 40-60℃ warm water downwards to evenly cover the upper surface of the textile fabric;

[0041] Lower surface wetting: The second nozzle 221 of the vertical pipe 220 in the middle sprays water of the same temperature upward, penetrating the lower surface of the textile fabric to achieve simultaneous penetration on both sides.

[0042] A water receiving trough 270 is fixedly installed on the left side of the left through hole 110, and the water receiving trough 270 is located below the second conveying assembly 400. A filter 240 is installed at the inlet of the water pump 200.

[0043] Closed-loop water control: The water receiving tank 270 is located below the left through hole 110 to collect the residual water dripping from the output fabric. After being purified by the filter 240, the water is circulated to the nozzle by the water pump 200, so that the water is recycled and water is saved.

[0044] Anti-clogging protection: Filter 240 intercepts fiber impurities, extending the nozzle cleaning cycle.

[0045] A water inlet pipe 250 is installed in the middle of the right side wall of the humidification chamber 100. The water inlet pipe 250 is connected to an external water source. A drain valve 260 is installed in the middle of the bottom of the humidification chamber 100 for easy drainage.

[0046] A transparent observation and maintenance window 130 is installed on the front side wall of the humidification chamber 100 via a hinge. The transparent observation and maintenance window 130 is made of 10mm tempered glass, which allows for visual inspection of the humidification effect on both sides and the operating status of the equipment, thus shortening the fault diagnosis time.

[0047] Both the first conveying assembly 300 and the second conveying assembly 400 include a beam 310, which is fixedly installed on the bottom surface. Driven wheels 320 are rotatably installed at both ends of the beam 310. A conveyor belt 330 is fitted around the driven wheels 320. A motor 340 is fixedly installed at the bottom of the beam 310. The pulley of the motor 340 is connected to the pulley of the driven wheel 320 through a first belt 341. The conveyor belt 330 and the adjacent driven wheels 320 of the second conveying assembly 400 are connected through a central wetting space 360. The motor 340 drives the driven wheels 320 through the first belt 341. The surface of the conveyor belt 330 has silicone anti-slip bumps to ensure that the fabric is conveyed without slippage.

[0048] The vertical pipe 220 and the horizontal pipe 210 are fixedly connected to the beam 310 by the fixing rod 230. The fixing rod 230 adopts a 304 stainless steel truss structure to rigidly connect the vertical pipe 220 and the horizontal pipe 210 to the beam 310, thereby reducing the vibration amplitude of the pipes.

[0049] Overall working principle:

[0050] Feeding and wetting: The textile fabric enters the wetting box 100 from the first conveyor assembly 300 through the right through hole 120, and the conveyor belt 330 conveys it at a speed of 0.8-2.5m / min.

[0051] Double-sided spraying:

[0052] Upper surface wetting: The first nozzle 211 of the transverse pipe 210 sprays warm water downwards to evenly wet the upper surface of the fabric;

[0053] Lower surface wetting: The second nozzle 221 of the vertical pipe 220 sprays warm water upwards, penetrating the fibers on the lower surface of the fabric.

[0054] Circulating drainage: The wetted fabric is output from the left through hole 110 through the second conveyor component 400, and the dripping water is collected by the water receiving tank 270 and recycled.

[0055] Maintenance and protection: The uniformity of moisture can be monitored through the transparent observation window 130, the drain valve 260 regularly empties the sewage, and the filter 240 intercepts impurities to ensure water quality.

[0056] In summary, this textile fabric wetting device features a directional wetting path that forms an S-shaped continuous conveying path, extending the wetting time, enabling double-sided wetting, and optimizing bidirectional drainage. As the textile fabric moves, gravity drains water into the interior of the wetting chamber 100, creating a closed-loop water system that recycles water, significantly reducing water consumption.

[0057] The following are preferred models of some components in this solution:

[0058] Water pump model: SLW65-160IA;

[0059] Motor priority: Y-series three-phase asynchronous motors, such as Y80M1-4;

[0060] Filter model: BL-65-SS304-MAG.

[0061] Instantaneous electromagnetic heating element model: FLUX-HT-20kW-TC;

[0062] Power: 20kW;

[0063] Operating voltage: 380V three-phase;

[0064] Temperature range: 20-80℃;

[0065] Flow rate range: 5-20 L / min;

[0066] Heating efficiency: >95%;

[0067] Material: 316L stainless steel outer shell + high-temperature resistant ceramic inner liner;

[0068] Protection rating: IP65 (splash-proof, suitable for humid environments).

[0069] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A textile fabric wetting device, characterized in that, include: A humidification chamber (100) is provided inside which a humidification assembly is installed, the humidification assembly including a top humidification assembly and a middle humidification assembly; The first conveying component (300) and the second conveying component (400) are provided with a left through hole (110) and a right through hole (120) on the left and right side walls of the humidification box (100), respectively. The second conveying component (400) and the first conveying component (300) are inserted into the humidification box (100) through the left through hole (110) and the right through hole (120), respectively. The first conveying component (300) is inclined to the lower left, and the second conveying component (400) is inclined to the lower right. The first conveying component (300) is located above the second conveying component (400). A central humidification space (360) is left between the first conveying component (300) and the second conveying component (400).

2. The textile fabric wetting device according to claim 1, characterized in that, The top wetting assembly includes a horizontal pipe (210) fixedly installed inside the top of the wetting chamber (100), and a first nozzle (211) is installed at the bottom of the horizontal pipe (210). The central wetting component includes a vertical pipe (220) fixedly installed on the right side of the central wetting space (360), and a second nozzle (221) is installed on the left side of the vertical pipe (220); It also includes a water pump (200), the inlet of which is connected to the bottom of the humidification chamber (100) via a pipe, and the outlet of which is connected to the vertical pipe (220) and the horizontal pipe (210) via a first instant electromagnetic heating tube (212) and a second instant electromagnetic heating tube (222).

3. The textile fabric wetting device according to claim 1, characterized in that, A water receiving trough (270) is fixedly installed on the left side of the left through hole (110), and the water receiving trough (270) is located below the second conveying assembly (400).

4. The textile fabric wetting device according to claim 2, characterized in that, A filter (240) is installed at the inlet of the water pump (200).

5. The textile fabric wetting device according to claim 1, characterized in that, A water inlet pipe (250) is installed in the middle of the right side wall of the humidification tank (100), and a drain valve (260) is installed in the middle of the bottom of the humidification tank (100).

6. The textile fabric wetting device according to claim 2, characterized in that, A transparent observation and maintenance window (130) is installed on the front side wall of the humidification chamber (100) via a hinge.

7. The textile fabric wetting device according to claim 2, characterized in that, Both the first conveying assembly (300) and the second conveying assembly (400) include a beam (310), which is fixedly installed on the bottom surface. Both ends of the beam (310) are rotatably mounted with driven wheels (320). A conveyor belt (330) is fitted around the driven wheels (320). A motor (340) is fixedly installed at the bottom of the beam (310). The pulley of the motor (340) is connected to the pulley of the driven wheel (320) through a first belt (341). The conveyor belt (330) and the adjacent driven wheels (320) of the second conveying assembly (400) are connected through a central moist space (360).

8. The textile fabric wetting device according to claim 2, characterized in that, The vertical pipe (220) and the horizontal pipe (210) are fixedly connected to the beam (310) by a fixing rod (230).

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