A boiler furnace flame monitoring device

By introducing a motor-driven gear and cleaning mechanism into the boiler furnace flame monitoring device, and utilizing the coordinated movement of an L-shaped scraper and a sliding plate, the problem of dust adhesion caused by flue gas is solved, achieving self-cleaning of the monitoring window and ensuring the clarity of flame monitoring.

CN224340164UActive Publication Date: 2026-06-09NAT ENERGY PINGLUO POWER GENERATION CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NAT ENERGY PINGLUO POWER GENERATION CO LTD
Filing Date
2025-03-12
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing boiler flame monitoring devices are prone to dust accumulation on the scraper blades under the action of flue gas, affecting cleaning efficiency and flame monitoring.

Method used

A boiler furnace flame monitoring device was designed, comprising an observation window, a monitoring window, a motor, gears, and a cleaning mechanism. The motor drives the gears to drive the cleaning mechanism, which uses the coordinated movement of an L-shaped scraper and a sliding plate to achieve self-cleaning of the monitoring window and prevent dust adhesion.

Benefits of technology

Effectively removes dust from the outside of the monitoring window, ensuring clear flame monitoring and preventing dust from condensing and affecting the normal operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a boiler furnace flame monitoring device technical field, and disclose a kind of boiler furnace flame monitoring device, comprising: observation window, monitoring window, motor, first gear, second gear and cleaning mechanism, the monitoring window is embedded in the front of observation window, the motor is assembled in the front of observation window, the second gear is connected with monitoring window, the cleaning mechanism is assembled in the outside of first gear, the one end of the slide plate close to cylinder is rounded design.This boiler furnace flame monitoring device, avoid dust to influence the monitoring of flame, while cleaning mechanism is in motion again with the cylinder of cooperation and is added to shake, avoid dust to adhere to the outside of slide plate influence its normal cleaning effect, while through the connecting rod and L-shaped scraper of addition, when slide plate is shaken, still can clean slide plate again, avoid dust solidification in the outside of slide plate cannot normally shake off, and influence the normal work of slide plate.
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Description

Technical Field

[0001] This utility model relates to the technical field of boiler furnace flame monitoring devices, specifically a boiler furnace flame monitoring device. Background Technology

[0002] A boiler is a device that uses various fuels, electricity, or other energy sources to heat a contained liquid to certain parameters and provides heat energy through the output of a medium. Its scope typically includes pressurized steam boilers with a normal design water volume greater than or equal to 30L and a rated steam pressure greater than or equal to 0.1MPa (gauge pressure); pressurized hot water boilers with an outlet water pressure greater than or equal to 0.1MPa (gauge pressure) and a rated power greater than or equal to 0.1MW; and organic heat carrier boilers with a rated power greater than or equal to 0.1MW. To facilitate monitoring of the boiler flame, observation devices are usually installed on the boiler for easy flame observation.

[0003] For example, the observation device for boiler flame monitoring proposed in Chinese patent CN220229261U uses an elastic scraper assembly to ensure that the scraper is always in close contact with the glass plate by setting up a cleaning mechanism, thus ensuring the cleaning effect.

[0004] Although the above solution uses scrapers and other structures to clean the observation window, the boiler produces a large amount of flue gas during operation. When the flue gas is cleaned by the scraper, it adheres to the outside of the scraper, which affects the subsequent cleaning of the scraper and thus affects the flame monitoring operation of the boiler. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a boiler furnace flame monitoring device.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a boiler furnace flame monitoring device, comprising: an observation window, a monitoring window, a motor, a first gear, a second gear, and a cleaning mechanism. The monitoring window is embedded in the front of the observation window, the motor is mounted on the front of the observation window, the second gear is connected to the monitoring window, and the cleaning mechanism is mounted on the outside of the first gear.

[0009] The back of the observation window is evenly distributed with cylinders. The cleaning mechanism includes a guide groove block, which is connected to a first gear. A slide plate is slidably connected inside the guide groove block. A guide block is mounted on the top of the slide plate, and the guide block is slidably connected to the guide groove block. A spring is connected between the guide block and the guide groove block. Both sides of the top of the slide plate are connected to connecting rods by hinges. The tops of the two connecting rods are connected to L-shaped scrapers by hinges.

[0010] Preferably, the bottom of the motor is equipped with a base, and the base is connected to the observation window. The base can support and fix the motor.

[0011] Preferably, the motor has a seated spherical bearing inserted inside, and the seated spherical bearing is connected to the guide block. The seated spherical bearing can support the guide block and improve the stability of the guide block during movement.

[0012] Preferably, the guide block has slots on both sides inside, and the slots are slidably connected to the connecting rod, so that the connecting rod can easily carry out transmission.

[0013] Preferably, a telescopic rod is connected between the L-shaped scraper and the guide groove block. The telescopic rod includes a sleeve and a sliding rod. The sliding rod and the sleeve are slidably connected. The sliding rod and the sleeve are respectively connected to the guide groove block and the L-shaped scraper. The telescopic rod can guide the L-shaped scraper to perform linear reciprocating motion.

[0014] Preferably, the end of the slide plate near the cylinder has a rounded corner design, and the slide plate is slidably connected to the cylinder. The rounded corner design of the slide plate makes it easier for it to be driven by the cylinder when it comes into contact with the cylinder.

[0015] Preferably, the guide block has a transverse groove inside, and the transverse groove is slidably connected to the guide block. The transverse groove can guide the guide block and the slide plate to make them move in a straight line.

[0016] Preferably, the L-shaped scraper includes an L-shaped plate, and a scraper strip is embedded on the outside of the L-shaped plate. The scraper can improve the cleaning effect of the L-shaped scraper on the skateboard.

[0017] Preferably, the guide groove block is connected to the first gear by bolts, and the guide groove block is slidably connected to the L-shaped scraper. The bolted guide groove block is easy to disassemble and maintain.

[0018] Preferably, both the first gear and the second gear are connected to the observation window via a bearing with a mounting plate, and the first gear and the second gear mesh with each other, with the bearing with a mounting plate supporting the first gear and the second gear.

[0019] (III) Beneficial Effects

[0020] Compared with the prior art, this utility model provides a boiler furnace flame monitoring device, which has the following beneficial effects:

[0021] This boiler furnace flame monitoring device monitors the boiler furnace flame through a monitoring window. When dust adheres to the outside of the monitoring window, an added motor, first gear, second gear, and cleaning mechanism clean the outside of the monitoring window to prevent dust from affecting flame monitoring. At the same time, the cleaning mechanism works in conjunction with an added cylinder to vibrate the plate, preventing dust from adhering to the outside of the plate and affecting its normal cleaning effect. Additionally, through the added connecting rod and L-shaped scraper, the plate can be cleaned again when it is vibrated, preventing dust from solidifying on the outside of the plate and failing to be shaken off properly, thus affecting the normal operation of the plate. Attached Figure Description

[0022] Figure 1 This is a front view of the present utility model;

[0023] Figure 2 This is a schematic diagram of the back of the present invention;

[0024] Figure 3 This is a schematic diagram of the external appearance of the cleaning mechanism of this utility model;

[0025] Figure 4 This is a partial sectional view of the cleaning mechanism of this utility model.

[0026] In the diagram: 1. Observation window; 2. Monitoring window; 3. Motor; 31. Base; 4. Cylinder; 5. First gear; 6. Second gear; 7. Cleaning mechanism; 71. Guide slot block; 72. Slide plate; 73. Sealed spherical bearing; 74. Guide block; 75. Spring; 76. Connecting rod; 77. L-shaped scraper; 78. Telescopic rod; 79. Groove; 710. Horizontal groove. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] This utility model provides a technical solution, please refer to Figure 1 and Figure 2A boiler furnace flame monitoring device includes: an observation window 1, a monitoring window 2, a motor 3, a first gear 5, a second gear 6, and a cleaning mechanism 7. The monitoring window 2 is embedded in the front of the observation window 1, the motor 3 is mounted on the front of the observation window 1, the second gear 6 is connected to the monitoring window 2, and the cleaning mechanism 7 is mounted on the outside of the first gear 5.

[0029] The observation window 1 can be installed on the outside of the boiler furnace, the monitoring window 2 allows staff to monitor the flame, the motor 3 can provide driving force for the second gear 6, the first gear 5 can be driven by the second gear 6, and the cleaning mechanism 7 can be driven by the first gear 5 to clean the back of the monitoring window 2.

[0030] The back of the observation window 1 is evenly distributed with cylinders 4. The cleaning mechanism 7 includes a guide groove block 71, and the guide groove block 71 is connected to the first gear 5. A slide plate 72 is slidably connected inside the guide groove block 71. A guide block 74 is mounted on the top of the slide plate 72, and the guide block 74 is slidably connected to the guide groove block 71. A spring 75 is connected between the guide block 74 and the guide groove block 71. Both sides of the top of the slide plate 72 are connected to connecting rods 76 by hinges. The tops of the two connecting rods 76 are connected to L-shaped scrapers 77 by hinges.

[0031] The guide block 71 can rotate with the first gear 5, the slide plate 72 can slide linearly inside the guide block 71, and the slide plate 72 can scrape the outside of the monitoring window 2. The guide block 74 can guide the slide plate 72 to move linearly, and the connecting rod 76 can drive the L-shaped scraper 77 to move up and down. The L-shaped scraper 77 can clean the slide plate 72.

[0032] Please see Figure 3 and Figure 4 The bottom of the motor 3 is equipped with a base 31, and the base 31 is connected to the observation window 1. The base 31 can support and fix the motor 3. The motor 3 has a seated spherical bearing 73 inserted inside, and the seated spherical bearing 73 is connected to the guide groove block 71. The seated spherical bearing 73 can support the guide groove block 71 and improve the stability of the guide groove block 71 during movement.

[0033] The guide block 71 has slots 79 on both sides inside. The slots 79 are slidably connected to the connecting rod 76. The slots 79 facilitate the transmission of the connecting rod 76. A telescopic rod 78 is connected between the L-shaped scraper 77 and the guide block 71. The telescopic rod 78 includes a sleeve and a sliding rod. The sliding rod is slidably connected to the sleeve. The sliding rod and the sleeve are respectively connected to the guide block 71 and the L-shaped scraper 77. The telescopic rod 78 can guide the L-shaped scraper 77 to make it perform linear reciprocating motion.

[0034] The end of the slide plate 72 near the cylinder 4 has a rounded corner design, and the slide plate 72 is slidably connected to the cylinder 4. The rounded corner design of the slide plate 72 makes it easy to be driven by the cylinder 4 when it comes into contact with the cylinder 4. The guide slot block 71 has a horizontal slot 710 inside, and the horizontal slot 710 is slidably connected to the guide block 74. The horizontal slot 710 can guide the guide block 74 and the slide plate 72 to make them move in a straight line.

[0035] The L-shaped scraper 77 includes an L-shaped plate, and a scraper strip is embedded on the outside of the L-shaped plate. The scraper can improve the cleaning effect of the L-shaped scraper 77 on the slide plate 72. The guide groove block 71 is connected to the first gear 5 by bolts, and the guide groove block 71 is slidably connected to the L-shaped scraper 77. The bolted guide groove block 71 is easy to disassemble and maintain. The first gear 5 and the second gear 6 are both connected to the observation window 1 through a bearing seat, and the first gear 5 and the second gear 6 mesh with each other. The bearing seat can support the first gear 5 and the second gear 6.

[0036] This solution first assembles the observation window 1. During use, the furnace flame of the boiler is monitored through the monitoring window 2. When the monitoring window 2 needs to be cleaned, the motor 3 is started to drive the second gear 6 to rotate, which in turn drives the first gear 5 to rotate, and then drives the cleaning mechanism 7 to scrape the monitoring window 2, thus completing the cleaning of the monitoring window 2. At the same time, when the guide block 71 and the slide plate 72 rotate, the slide plate 72 will collide with the cylinder 4 and then retract into the inside of the guide block 71. Then, it will be returned to its original position by the spring 75. This reciprocating motion realizes the self-cleaning of the slide plate 72, preventing dust from adhering to the outside of the slide plate 72. At the same time, when the slide plate 72 moves, it drives the connecting rod 76 to drive the L-shaped scraper 77 to move up and down, scraping the outside of the slide plate 72, preventing dust from adhering to the outside of the slide plate 72 and being shaken off properly.

[0037] The furnace flame of the boiler is monitored through monitoring window 2. When dust adheres to the outside of monitoring window 2, the outside of monitoring window 2 is cleaned by the added motor 3, first gear 5, second gear 6 and cleaning mechanism 7 to prevent dust from affecting the monitoring of the flame. At the same time, the cleaning mechanism 7 works with the added cylinder 4 to shake the plate 72 to prevent dust from adhering to the outside of the plate 72 and affecting its normal cleaning effect. At the same time, the added connecting rod 76 and L-shaped scraper 77 can clean the plate 72 again when the plate 72 is shaken, to prevent dust from solidifying on the outside of the plate 72 and not being able to be shaken off properly, thus affecting the normal operation of the plate 72.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A boiler furnace flame monitoring device, comprising: The observation window (1), monitoring window (2), motor (3), first gear (5), second gear (6) and cleaning mechanism (7) are characterized in that: the monitoring window (2) is embedded in the front of the observation window (1), the motor (3) is mounted on the front of the observation window (1), the second gear (6) is connected to the monitoring window (2), and the cleaning mechanism (7) is mounted on the outside of the first gear (5); The back of the observation window (1) is evenly distributed with cylinders (4). The cleaning mechanism (7) includes a guide groove block (71) and the guide groove block (71) is connected to the first gear (5). The guide groove block (71) is slidably connected to a slide plate (72). The top of the slide plate (72) is equipped with a guide block (74) and the guide block (74) is slidably connected to the guide groove block (71). A spring (75) is connected between the guide block (74) and the guide groove block (71). The top two sides of the slide plate (72) are connected to connecting rods (76) by hinges. The tops of the two connecting rods (76) are connected to L-shaped scrapers (77) by hinges.

2. The boiler furnace flame monitoring device according to claim 1, characterized in that: The bottom of the motor (3) is fitted with a base (31), and the base (31) is connected to the observation window (1).

3. The boiler furnace flame monitoring device according to claim 1, characterized in that: The motor (3) has a seated spherical bearing (73) inserted inside, and the seated spherical bearing (73) is connected to the guide groove block (71).

4. The boiler furnace flame monitoring device according to claim 1, characterized in that: The guide block (71) has slots (79) on both sides inside, and the slots (79) are slidably connected to the connecting rod (76).

5. A boiler furnace flame monitoring device according to claim 1, characterized in that: A telescopic rod (78) is connected between the L-shaped scraper (77) and the guide groove block (71). The telescopic rod (78) includes a sleeve and a sliding rod. The sliding rod is slidably connected to the sleeve. The sliding rod and the sleeve are respectively connected to the guide groove block (71) and the L-shaped scraper (77).

6. The boiler furnace flame monitoring device according to claim 1, characterized in that: The end of the slide plate (72) near the cylinder (4) is designed with rounded corners, and the slide plate (72) is slidably connected to the cylinder (4).

7. A boiler furnace flame monitoring device according to claim 1, characterized in that: The guide block (71) has a transverse groove (710) inside, and the transverse groove (710) is slidably connected to the guide block (74).

8. A boiler furnace flame monitoring device according to claim 1, characterized in that: The L-shaped scraper (77) includes an L-shaped plate, and a scraper strip is embedded on the outside of the L-shaped plate.

9. A boiler furnace flame monitoring device according to claim 1, characterized in that: The guide groove block (71) is connected to the first gear (5) by bolts, and the guide groove block (71) is slidably connected to the L-shaped scraper (77).

10. A boiler furnace flame monitoring device according to claim 1, characterized in that: The first gear (5) and the second gear (6) are both connected to the observation window (1) through a bearing seat, and the first gear (5) and the second gear (6) mesh with each other.