A cable force detection device for sealing a steel wire rope

Abstract

The utility model relates to steel wire rope technical field, and disclose a kind of cable force detection device of sealed steel wire rope, including steel wire rope body, the left and right sides of steel wire rope body are all fixedly connected with connecting section, the surface of steel wire rope body is provided with detection component, the detection component includes hug tightly hoop, stress sensor, armoured cable, wireless gateway, sensor protection shell, cloud platform and cell -phone APP, two the hug tightly hoop is fixedly installed on the surface of steel wire rope body, by setting detection component, hug tightly hoop can firmly fixed stress sensor on the two sides of steel wire rope body, improve the precision of detection, simultaneously, wireless gateway can be detected data is transported to cell -phone APP by cloud platform, if cable force mutation or unbalance is found, can immediately alarm, sensor protection shell can also carry out protective work to stress sensor, realize the work of dustproof, waterproof and anti-impact, guarantee the stability of steel wire rope body cable force detection.

Description

Technical Field

[0001] This utility model relates to a cable tension detection device for sealed steel wire ropes, belonging to the field of steel wire rope technology. Background Technology

[0002] Wire rope is a helical bundle of steel wires that meet specific mechanical properties and geometric dimensions, twisted together according to certain rules. It consists of steel wires, a core, and lubricant. Wire rope is made by first twisting multiple layers of steel wires into strands, then winding a certain number of strands around the core to form a helical rope. In material handling machinery, it is used for lifting, traction, tensioning, and load bearing. Wire ropes are characterized by high strength, light weight, stable operation, and resistance to sudden breakage, ensuring reliable operation. When testing the tension of wire ropes, a testing device is required.

[0003] The testing device is usually installed on the surface of the sealed steel wire rope. Since the sealed steel wire rope is long, it is easy for it to get tangled during transportation. At this time, the testing device may be damaged due to the pressure, which will affect the normal cable force testing of the steel wire rope and make it inconvenient for operators to use.

[0004] To address this, a cable tension testing device for sealed steel wire ropes is proposed. Utility Model Content

[0005] In view of this, the present invention provides a cable tension detection device for sealed steel wire ropes to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial option.

[0006] The technical solution of this utility model is implemented as follows: A cable tension detection device for a sealed steel wire rope includes a steel wire rope body, with connecting sections fixedly connected to both the left and right sides of the steel wire rope body. A detection component is provided on the surface of the steel wire rope body, the detection component including a clamping hoop, a stress sensor, an armored cable, a wireless gateway, a sensor protective shell, a cloud platform, and a mobile APP. Two clamping hoops are fixedly installed on the surface of the steel wire rope body, and two stress sensors are fixedly installed on the upper and lower sides of the two clamping hoops. The armored cable is electrically connected to the output end of the stress sensor, and the other end of the armored cable is electrically connected to the input end of the wireless gateway. The sensor protective shell is located on the surface of the steel wire rope body.

[0007] More preferably, the output end of the wireless gateway is wirelessly connected to the input end of the cloud platform, and the output end of the cloud platform is wirelessly connected to the input end of the mobile APP.

[0008] More preferably, the sensor protective housing is fixedly installed on the surface of the wire rope body, and the clamping hoop and stress sensor are both located in the inner cavity of the sensor protective housing.

[0009] More preferably, the sensor protective housing is elliptical in shape, and slots are provided on both the left and right sides of the sensor protective housing, the size of which matches the size of the wire rope body.

[0010] More preferably, a base plate is fixedly installed at the bottom of the wireless gateway, and bolt holes are provided on both the front and rear sides of the base plate surface.

[0011] The present invention has the following advantages due to the adoption of the above technical solution:

[0012] I. This utility model, by setting up a detection component, uses a clamping hoop to firmly fix the stress sensor to both sides of the wire rope body, improving the accuracy of the detection. At the same time, the wireless gateway can transmit the detection data to a mobile APP via a cloud platform. If a sudden change or imbalance in cable force is detected, an alarm can be triggered immediately. The sensor protective shell can also protect the stress sensor, achieving dustproof, waterproof, and impact-proof work, avoiding damage to the stress sensor due to dust, water, or impact after long-term use, ensuring the stability of the cable force detection of the wire rope body, and facilitating operation by operators.

[0013] Second, by setting a base plate and pre-drilled bolt holes, this utility model allows the base plate to be installed in a safe position using bolts according to actual working conditions, which improves the convenience and stability of base plate installation and makes it easier for operators to use.

[0014] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a three-dimensional front view structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the sensor protective housing structure of this utility model;

[0018] Figure 3This is a schematic diagram of the disassembly structure of the sensor protective housing of this utility model;

[0019] Figure 4 For the present utility model Figure 1 Enlarged structural diagram at point A;

[0020] Figure 5 For the present utility model Figure 3 Enlarged structural diagram at point B;

[0021] Figure 6 This is a schematic diagram of the system structure of this utility model.

[0022] Reference numerals: 1. Wire rope body; 2. Detection component; 201. Clamping hoop; 202. Stress sensor; 203. Armored cable; 204. Wireless gateway; 205. Base plate; 206. Bolt pre-drilled hole; 207. Sensor protective housing; 208. Groove; 209. Cloud platform; 210. Mobile APP; 3. Connecting section. Detailed Implementation

[0023] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0024] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0025] Example 1

[0026] like Figures 1-6As shown, this utility model embodiment provides a cable tension detection device for a sealed steel wire rope, including a steel wire rope body 1. Connecting sections 3 are fixedly connected to both the left and right sides of the steel wire rope body 1. A detection component 2 is provided on the surface of the steel wire rope body 1. The detection component 2 includes clamping hoops 201, stress sensors 202, armored cables 203, a wireless gateway 204, a sensor protective shell 207, a cloud platform 209, and a mobile APP 210. Two clamping hoops 201 are fixedly installed on the surface of the steel wire rope body 1, and two stress sensors 202 are fixedly installed on the upper and lower sides of the two clamping hoops 201. The armored cable 203 is electrically connected to the output end of the stress sensor 202. The other end of the cable 203 is electrically connected to the input end of the wireless gateway 204. The sensor protective housing 207 is located on the surface of the wire rope body 1. The output end of the wireless gateway 204 is wirelessly connected to the input end of the cloud platform 209. The output end of the cloud platform 209 is wirelessly connected to the input end of the mobile APP 210. The sensor protective housing 207 is fixedly installed on the surface of the wire rope body 1. The clamping hoop 201 and the stress sensor 202 are both located in the inner cavity of the sensor protective housing 207. The sensor protective housing 207 is elliptical in shape. The left and right sides of the sensor protective housing 207 are provided with slots 208. The size of the slots 208 matches the size of the wire rope body 1.

[0027] By setting up the detection component 2, the clamping hoop 201 can firmly fix the stress sensor 202 to both sides of the wire rope body 1, improving the detection accuracy. At the same time, the wireless gateway 204 can transmit the detection data to the mobile APP 210 through the cloud platform 209. If a sudden change or imbalance in cable force is detected, an alarm can be triggered immediately. The sensor protective shell 207 can also protect the stress sensor 202, achieving dustproof, waterproof and impact-proof work, avoiding damage to the stress sensor 202 due to dust, water or impact after long-term use, ensuring the stability of cable force detection of the wire rope body 1, and facilitating operation by operators.

[0028] Example 2

[0029] like Figure 1 and Figure 4 As shown, in one embodiment, a base plate 205 is fixedly installed on the bottom of the wireless gateway 204, and bolt holes 206 are provided on both the front and rear sides of the surface of the base plate 205.

[0030] By setting the base plate 205 and the bolt pre-drilled holes 206, the base plate 205 can be installed in a safe position with bolts according to the actual working conditions, which improves the convenience and stability of the installation of the base plate 205 and makes it easier for operators to use.

[0031] In operation, this utility model allows for the following: a detection component 2 to be installed on the wire rope body 1 as required; a stress sensor 202 is installed on the surface of the wire rope body 1 in a pre-tensioned state using a clamping hoop 201; the stress sensor 202 adopts a symmetrical structure to improve accuracy; a sensor protective shell 207 is installed on the outside of the stress sensor 202 to achieve dustproof, waterproof and impact-resistant operation; an armored cable 203 is connected to a 4G wireless gateway 204; the wireless gateway 204 is installed in a location that does not affect the building's appearance and is convenient for later maintenance, according to the actual working conditions; the wireless gateway 204 collects the cable force of the wire rope body 1 in real time and sends it to the cloud platform 209 or mobile APP 210 according to the set strategy; if a sudden change or imbalance in cable force is detected, an alarm can be triggered immediately.

[0032] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A cable tension detection device for a sealed steel wire rope, comprising a steel wire rope body (1), characterized in that, The wire rope body (1) is fixedly connected to the left and right sides with connecting sections (3). The surface of the wire rope body (1) is provided with a detection component (2). The detection component (2) includes a clamping hoop (201), a stress sensor (202), an armored cable (203), a wireless gateway (204), a sensor protective shell (207), a cloud platform (209), and a mobile APP (210). The two clamping hoops (201) are fixedly installed on the surface of the wire rope body (1). The two stress sensors (202) are fixedly installed on the upper and lower sides of the two clamping hoops (201). The armored cable (203) is electrically connected to the output end of the stress sensor (202). The other end of the armored cable (203) is electrically connected to the input end of the wireless gateway (204). The sensor protective shell (207) is located on the surface of the wire rope body (1).

2. The cable tension detection device for a sealed steel wire rope according to claim 1, characterized in that: The output of the wireless gateway (204) is wirelessly connected to the input of the cloud platform (209), and the output of the cloud platform (209) is wirelessly connected to the input of the mobile APP (210).

3. The cable tension detection device for a sealed steel wire rope according to claim 1, characterized in that: The sensor protective housing (207) is fixedly installed on the surface of the wire rope body (1), and the clamping hoop (201) and the stress sensor (202) are both located in the inner cavity of the sensor protective housing (207).

4. The cable tension detection device for a sealed steel wire rope according to claim 1, characterized in that: The sensor protective housing (207) is elliptical in shape, and slots (208) are provided on both the left and right sides of the sensor protective housing (207). The size of the slots (208) matches the size of the wire rope body (1).

5. The cable tension detection device for a sealed steel wire rope according to claim 1, characterized in that: The bottom of the wireless gateway (204) is fixedly installed with a base plate (205), and bolt pre-drilled holes (206) are provided on both the front and rear sides of the surface of the base plate (205).

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