Apparatus for discharging asphalt without a tire

By introducing fixing and traction mechanisms into the tireless asphalt discharge experimental device, the tensile stress of the membrane material was simulated, which solved the problem of discrepancies between experimental samples and actual production, and enabled more accurate performance measurement and data acquisition.

CN224341341UActive Publication Date: 2026-06-09BEIJING ORIENTAL YUHONG WATERPROOF TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING ORIENTAL YUHONG WATERPROOF TECH CO LTD
Filing Date
2025-05-28
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

The existing non-woven asphalt roll material output test equipment is conducted under stress-free conditions, which leads to discrepancies between the test samples and actual production conditions, affecting the accuracy of performance measurements.

Method used

A tireless asphalt discharge experimental device was designed. The device simulates the tensile stress of the membrane material in actual production through a fixing mechanism and a traction mechanism. Combined with a rolling and cooling mechanism, the experimental device improves its relevance to actual production conditions.

Benefits of technology

This improved the accuracy of performance measurement and the reliability of data in the non-tire bitumen discharge test, and enhanced the efficiency of the experiment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of tireless pitch discharging experimental device, it include: pedestal, the first end of pedestal is formed with the support extending upwards;First fixed mechanism, it is set in the second end of pedestal opposite with first end, fixedly laid on the pedestal isolation film and laid on the upper surface film of isolation film, isolation film and upper surface film are coated with tireless pitch;Second fixed mechanism and third fixed mechanism are respectively installed in the lower part and upper part of support, isolation film and upper surface film are fixed respectively;Rolling mechanism is installed on pedestal, and upper surface film located in second end is rolled to tireless pitch;And first traction mechanism, it is connected with first fixed mechanism, and stress is applied to upper surface film and isolation film by pulling first fixed mechanism.
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Description

Technical Field

[0001] This utility model relates to the technical field of asphalt waterproof membrane equipment, and in particular to a non-woven asphalt discharge test device. Background Technology

[0002] In experiments on the production of non-woven asphalt roofing membranes, modified asphalt overlay is typically applied directly to a stress-free membrane, and then other membrane materials are placed on top of the overlay, resulting in relatively smooth experimental samples. However, in actual production, the membrane is usually stretched, generating stress and causing numerous wrinkles on the membrane surface. The experimental samples differ from the actual produced membranes, potentially leading to unreliable performance measurements. Therefore, a more realistic experimental setup for producing non-woven asphalt roofing membranes is needed. Utility Model Content

[0003] In view of this, in order to solve at least one of the above-mentioned and other defects in the prior art, the present invention provides a tireless asphalt discharge test device to improve the accuracy of the performance and data measured during tireless asphalt discharge tests.

[0004] According to at least one embodiment of the present invention, a non-tire asphalt discharge experimental device is provided, comprising: a base, a first end of which forms an upwardly extending support; a first fixing mechanism disposed at a second end of the base opposite to the first end, configured to fix a release membrane laid on the base and an upper surface membrane laid on the release membrane, wherein non-tire asphalt is coated between the release membrane and the upper surface membrane; a second fixing mechanism and a third fixing mechanism respectively installed at the lower and upper parts of the support, configured to fix the release membrane and the upper surface membrane respectively; a rolling mechanism installed on the base, configured to roll the upper surface membrane located at the second end onto the non-tire asphalt; and a first traction mechanism connected to the first fixing mechanism, configured to apply stress to the upper surface membrane and the release membrane by traction of the first fixing mechanism.

[0005] According to some embodiments of the present invention, the bracket includes a frame perpendicular to the base and a platform disposed on the frame perpendicular to the base, and a third fixing mechanism is installed on the platform.

[0006] According to some embodiments of the present invention, a second traction mechanism is also included, which is mounted on the platform and connected to the third fixing mechanism.

[0007] According to some embodiments of the present invention, each of the first fixing mechanism, the second fixing mechanism and the third fixing mechanism includes a pressure block, configured to move away from or towards the upper surface film and / or the isolation film by means of a first bolt, in order to fix or release the upper surface film and / or the isolation film.

[0008] According to some embodiments of the present invention, each of the first traction mechanism and the second traction mechanism includes: a fixed block, configured to be fixed relative to a base; a slider, slidably disposed relative to the fixed block via a first slide rail, wherein a first bolt on the first or third fixed mechanism is threadedly connected to the slider, such that the first and / or third fixed mechanisms move with the slider to tighten the upper surface film and / or the isolation film; and a spring, with its two ends respectively connected to the slider and the fixed block, configured to deform when the slider moves relative to the fixed block to change the tension applied to the upper surface film and / or the isolation film.

[0009] According to some embodiments of this utility model, a second bolt is fixedly connected to the slider, and it can move with the rotation of the second bolt so that the spring deforms.

[0010] According to some embodiments of the present invention, the compaction mechanism includes: a second slide rail mounted on a frame; and a pressure roller mounted on the frame via the second slide rail, configured to move along the second slide rail on the frame so that the pressure roller presses the upper surface film onto the asphalt.

[0011] According to some embodiments of the present invention, a cooling mechanism is also included, disposed inside the base, and configured to cool the upper surface film and the isolation film during discharge.

[0012] According to some embodiments of the present invention, the cooling mechanism includes a cooling channel formed inside the base for condensate to pass through.

[0013] According to some embodiments of this utility model, a first fixing mechanism and a second fixing mechanism fix the isolation membrane, a first fixing mechanism and a third fixing mechanism fix the upper surface membrane, a rolling mechanism rolls the upper surface membrane onto the isolation membrane, and a first traction mechanism pulls the first fixing mechanism so that the first fixing mechanism moves with the first traction mechanism while fixing the upper surface membrane and the isolation membrane, thereby applying stress to the upper surface membrane and the isolation membrane. This can simulate the situation where the membrane material is stretched and generates stress in the actual production process, improve the accuracy of the performance and data measured in the non-tire asphalt discharge experiment, and improve the efficiency of the experiment. Attached Figure Description

[0014] The above and other objects, features and advantages of the present invention will become clearer from the following description of embodiments of the present invention with reference to the accompanying drawings, in which:

[0015] Figure 1 This is a front view of a tireless asphalt discharge experimental device according to an embodiment of the present invention;

[0016] Figure 2 This is a top view of a tireless asphalt discharge experimental device according to an embodiment of the present invention.

[0017] Explanation of reference numerals in the attached figures:

[0018] 1. Base; 11. Support; 111. Frame; 112. Platform; 21. Third fixing mechanism; 22. Second fixing mechanism; 23. First fixing mechanism; 211. Pressure block; 212. First bolt; 3. Rolling mechanism; 31. Second slide rail; 32. Pressure roller; 41. First traction mechanism; 42. Second traction mechanism; 411. Fixing block; 412. Slider; 413. Spring; 414. Second bolt; 51. Cooling channel. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with specific embodiments and the accompanying drawings.

[0020] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. The terms “comprising,” “including,” etc., as used herein indicate the presence of the stated features, steps, operations, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, or components.

[0021] All terms used herein, including technical and scientific terms, have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein are to be interpreted in a manner consistent with the context of this specification, and not in an idealized or overly rigid way.

[0022] It should also be noted that the directional terms mentioned in the embodiments, such as "up," "down," "front," "back," "left," and "right," are only for reference in the accompanying drawings and are not intended to limit the scope of protection of this utility model. Throughout the drawings, the same elements are represented by the same or similar reference numerals. Conventional structures or constructions will be omitted where they may cause confusion in understanding this utility model.

[0023] According to some embodiments of this utility model, a tireless asphalt discharge experimental device is provided, such as... Figure 1As shown, the system includes: a base 1, suitable for supporting a release membrane (not shown) and an upper surface membrane (not shown), with an upwardly extending support 11 formed at the first end of the base 1 for supporting the upper surface membrane; a first fixing mechanism 23, disposed at the second end of the base 1 opposite to the first end, configured to fix the release membrane laid on the base 1 and the upper surface membrane laid on the release membrane, with non-tire bitumen coated between the release membrane and the upper surface membrane; a second fixing mechanism 22 and a third fixing mechanism 21, respectively installed at the lower and upper parts of the support 11, configured to fix the release membrane and the upper surface membrane respectively; a rolling mechanism 3, installed on the base 1, configured to roll the upper surface membrane located at the second end onto the non-tire bitumen; and a first traction mechanism 41 connected to the first fixing mechanism 23, configured to apply stress to the upper surface membrane and the release membrane by traction of the first fixing mechanism 23.

[0024] Specifically, according to some embodiments of this utility model, when the above-mentioned device is working, the isolation membrane is first laid on the base 1, and the two ends of the isolation membrane are fixed by the first fixing mechanism 23 and the third fixing mechanism 21 respectively. The first traction mechanism 41 is adjusted so that the first fixing mechanism 23 moves while the isolation membrane is fixed, thereby applying a certain amount of stress to the isolation membrane. Then, the tireless asphalt is coated on the isolation membrane by scraping. Next, the two ends of the upper surface membrane are fixed by the first fixing mechanism 23 and the second fixing mechanism 22 respectively, and the upper surface membrane is rolled onto the tireless asphalt by the rolling mechanism 3. The first traction mechanism 41 is then adjusted so that the first fixing mechanism 23 moves while the upper surface membrane and the isolation membrane are fixed, thereby applying a certain amount of stress to the upper surface membrane and the isolation membrane. This makes the tireless asphalt discharge experiment more closely resemble the actual production situation and improves the accuracy of the experimental test.

[0025] According to some embodiments of the present invention, the bracket 11 includes a frame 111 perpendicular to the base 1 and a platform 112 disposed on the frame 111 and parallel to the base 1, and a third fixing mechanism 21 is installed on the platform 112.

[0026] According to some embodiments of the present invention, the above-mentioned tireless asphalt discharge test device further includes a second traction mechanism 42, which is installed on the platform 112 and connected to the third fixing mechanism 21. The third fixing mechanism 21 can be moved while fixing the upper surface film by traction of the third fixing mechanism 21, thereby applying stress to the upper surface film.

[0027] According to some embodiments of the present invention, each of the first fixing mechanism 23, the second fixing mechanism 22 and the third fixing mechanism 21 includes a pressure block 211, which is configured to move away from or towards the upper surface film and / or the isolation film by means of a first bolt 212 to fix or release the upper surface film and / or the isolation film. Specifically, after the release membrane is laid on the base 1, the first bolt 212 on the first fixing mechanism 23 and the second fixing mechanism 22 is rotated, causing the pressure block 211 to move closer to the release membrane to press the release membrane onto the base 1; after the release membrane is coated with non-tire asphalt, the first bolt 212 on the first fixing mechanism 23 is rotated, causing the pressure block 211 to move away from the release membrane to release the release membrane; then the first bolt 212 on the first fixing mechanism 23 is rotated again, causing the pressure block 211 to move closer to the upper surface membrane and the release membrane to press the upper surface membrane and the release membrane onto the base 1; at the same time, the first bolt 212 on the third fixing mechanism 21 is rotated, causing the pressure block 211 to move closer to the upper surface membrane to press the upper surface membrane onto the platform 112.

[0028] According to some embodiments of the present invention, each of the first traction mechanism 41 and the second traction mechanism 42 includes: a fixed block 411, configured to be fixed relative to the base 1; a slider 412, slidably disposed relative to the fixed block 411 via a first slide rail (not shown), wherein a first bolt 212 on the first fixing mechanism 23 and / or the third fixing mechanism 21 is threadedly connected to the slider 412, such that the first fixing mechanism 23 and / or the third fixing mechanism 21 moves with the slider 412 to tighten the upper surface film and / or the isolation film; and a spring 413, with its two ends connected to the slider 412 and the fixed block 411 respectively, configured to deform when the slider 412 moves relative to the fixed block 411 to change the tension applied to the upper surface film and the isolation film. A second bolt 414 is fixedly connected to the slider 412 and can move with the rotation of the second bolt 414 to deform the spring 413.

[0029] Specifically, according to some embodiments of this utility model, the first traction mechanism 41 and the second traction mechanism 42 are fixedly connected to the first fixing mechanism 23 and the third fixing mechanism respectively via a slider 412. When adjusting the first traction mechanism 41, rotating the second bolt 414 on the first traction mechanism 41 causes the slider 412 to move with the rotation of the second bolt 414, thereby driving the first fixing mechanism 23 to move and applying tension to the upper surface film and / or the isolation film fixed on the first fixing mechanism 23. At this time, the spring 413 is compressed, and at the same time, it generates elastic force on the slider 412, causing the tension of the first fixing mechanism 23 on the upper surface film and / or the isolation film to change. Thus, the magnitude of the stress in the film material can be calculated by measuring the deformation of the spring, further improving the accuracy of subsequent experiments. The working process of the second traction mechanism 42 is similar and will not be described in detail here.

[0030] According to some embodiments of the present invention, the compaction mechanism 3 includes: a second slide rail 31, mounted on the frame 111; and a pressure roller 32, mounted on the frame 111 via the second slide rail 31, configured to move along the second slide rail 31 on the frame, so that the pressure roller 32 presses the upper surface film onto the asphalt. Specifically, after the first fixing mechanism 23 and the third fixing mechanism 21 fix the upper surface film, the pressure roller 32 moves towards the base 1 via the second slide rail 31, thereby pressing the upper surface film onto the asphalt.

[0031] According to some embodiments of this utility model, the above-mentioned tireless asphalt discharge test device further includes a cooling mechanism 5, disposed inside the base 1, including a cooling channel 51 formed inside the base 1 for condensate to pass through. Figure 2 As shown, condensate is introduced into the cooling channel 51 during discharge to cool the upper surface film and the isolation film.

[0032] In some embodiments, the release film is a transparent PET silicone-coated release film, for example, with a thickness of 40 μm and a width of 1040 mm; the upper surface film is a PET film, for example, with a thickness of 45 μm and a width of 970 mm; and the non-woven asphalt is a general self-adhesive modified asphalt.

[0033] The embodiments of the present invention have been described above. However, these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Although various embodiments have been described above, this does not mean that the measures in the various embodiments cannot be used advantageously in combination. The scope of the present invention is defined by the appended claims and their equivalents. Various substitutions and modifications can be made by those skilled in the art without departing from the scope of the present invention, and all such substitutions and modifications should fall within the scope of the present invention.

Claims

1. A tireless asphalt discharge experimental device, characterized in that, include: The base (1) has an upwardly extending support (11) formed at its first end. The first fixing mechanism (23) is disposed at the second end of the base opposite to the first end, and is configured to fix the isolation membrane laid on the base and the upper surface membrane laid on the isolation membrane, wherein the isolation membrane and the upper surface membrane are coated with non-tire bitumen. The second fixing mechanism (22) and the third fixing mechanism (21) are respectively installed on the lower part and the upper part of the bracket (11) and are configured to fix the isolation membrane and the upper surface membrane respectively. The rolling mechanism (3), mounted on the base (1), is configured to roll the upper surface film located at the second end onto the non-woven asphalt; The first traction mechanism (41), connected to the first fixing mechanism (23), is configured to apply stress to the upper surface membrane and the isolation membrane by traction of the first fixing mechanism (23).

2. The experimental apparatus for non-tireless asphalt discharge according to claim 1, characterized in that, The bracket (11) includes a frame (111) perpendicular to the base (1) and a platform (112) disposed on the frame and parallel to the base (1), and the third fixing mechanism (21) is mounted on the platform.

3. The experimental apparatus for non-tireless asphalt discharge according to claim 2, characterized in that, It also includes a second traction mechanism (42), which is mounted on the platform and connected to the third fixing mechanism (21).

4. The experimental apparatus for non-tireless asphalt discharge according to claim 3, characterized in that, Each of the first fixing mechanism (23), the second fixing mechanism (22) and the third fixing mechanism (21) includes a pressure block (211) configured to move away from or towards the upper surface film and / or the isolation film by means of a first bolt (212) to fix or release the upper surface film and / or the isolation film.

5. The experimental apparatus for non-tireless asphalt discharge according to claim 3, characterized in that, Each of the first traction mechanism (41) and the second traction mechanism (42) includes: The fixing block (411) is configured to be fixed relative to the base (1); A slider (412) is slidably disposed relative to the fixed block via a first slide rail. A first bolt (212) on the first fixing mechanism (23) and / or the third fixing mechanism (21) is threadedly connected to the slider, such that the first fixing mechanism (23) and / or the third fixing mechanism (21) move with the slider to tighten the upper surface film and / or the separating film; and The spring (413), with its two ends connected to the slider (412) and the fixed block (411) respectively, is configured to deform when the slider (412) moves relative to the fixed block (411) to change the tension applied to the upper surface film and / or the isolation film.

6. The experimental apparatus for non-tireless asphalt discharge according to claim 5, characterized in that, The slider (412) is fixedly connected to a second bolt (414), and can move with the rotation of the second bolt so that the spring (413) deforms.

7. The experimental apparatus for non-tireless asphalt discharge according to claim 2, characterized in that, The rolling mechanism (3) includes: The second slide rail (31) is mounted on the frame; and The pressure roller (32), mounted on the frame via the second slide rail, is configured to move along the second slide rail on the frame so that the pressure roller (32) presses the upper surface film onto the non-woven asphalt.

8. The experimental apparatus for non-tireless asphalt discharge according to claim 1, characterized in that, It also includes a cooling mechanism (5), located inside the base (1), configured to cool the upper surface film and the isolation film during discharge.

9. The experimental apparatus for non-tireless asphalt discharge according to claim 8, characterized in that, The cooling mechanism (5) includes a cooling channel (51) formed inside the base (1) for condensate to pass through.