A rapid heat conduction gate meniscus viscometer

By designing the support and cleaning components, the Mooney viscometer mold achieves rapid rotation and automatic cleaning, solving the problems of low detection efficiency and manual cleaning in existing technologies, and improving operational portability and work efficiency.

CN224341388UActive Publication Date: 2026-06-09TIANJIN HAINAYUAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN HAINAYUAN TECH CO LTD
Filing Date
2025-05-26
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing Mooney viscometers have low detection efficiency during the loading and unloading process and require manual cleaning of rubber residue, which increases the workload of staff.

Method used

The system employs a support assembly and a cleaning assembly. The support assembly uses an electric push rod and a rotary motor to achieve rapid alternating rotation of the mold, while the cleaning assembly uses a suction hood and a cleaning brush to automatically clean mold residues.

Benefits of technology

It improves the portability and efficiency of the testing process, reduces manual operation time, and minimizes the impact of mold residue on subsequent testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of doorney viscosity appearance technology especially, and it is a kind of quick heat conduction doorney viscosity appearance.The quick heat conduction doorney viscosity appearance includes doorney viscosity appearance body, upper die assembly and lower die assembly, the upper die assembly and lower die assembly are both included two and set in doorney viscosity appearance body, the upper die assembly and lower die assembly center symmetry, and the doorney viscosity appearance body is equipped with the support component of the installation of upper die assembly and lower die assembly;The support component is equipped with two groups and in the internal center symmetry of doorney viscosity appearance body.The quick heat conduction doorney viscosity appearance provided by the utility model can drive rotation to upper die assembly and lower die assembly, moves the upper die assembly and lower die assembly of next group to relative part, so new principle can be tested, and then the time of the device in raw material replacement installation can be reduced, so the portability and work efficiency of the device later operation can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of Mooney viscometer technology, and in particular to a rapid conduction Mooney viscometer. Background Technology

[0002] A Mooney viscometer is a specialized instrument used to determine the processing properties of rubber or polymer materials. It assesses parameters such as viscosity and vulcanization characteristics by simulating the flow characteristics of materials during processing.

[0003] The existing Chinese patent publication number CN219038738U describes an automatic calibration Mooney viscometer. According to its description, the device mainly drives the lower mold to move out from under the upper mold, so as to prevent the staff from touching the upper mold cavity when placing rubber products. After completing one round of testing, the heated rubber sample needs to be manually removed and a new sample placed before the next round of testing can be carried out.

[0004] This operating method does not allow for detection during material loading and unloading, thus reducing the detection efficiency of the device. In addition, rubber residue on the upper and lower molds after unloading requires manual cleaning by staff, which increases the workload and fatigue of the staff.

[0005] Therefore, it is necessary to provide a new fast-conductivity heat-resistant viscometer to solve the above-mentioned technical problems. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides a rapid heat conduction damping viscometer.

[0007] The rapid conduction Mooney viscometer provided by this utility model includes: a Mooney viscometer body, an upper mold assembly and a lower mold assembly. The upper mold assembly and the lower mold assembly each include two and are disposed in the Mooney viscometer body. The upper mold assembly and the lower mold assembly are centrally symmetrical, and the Mooney viscometer body is provided with a support component for mounting the upper mold assembly and the lower mold assembly.

[0008] The support assembly has two sets and is symmetrically arranged inside the Mooney viscometer body. The support assembly includes a support plate, on which symmetrically distributed electric push rods are fixedly installed. The top of each electric push rod is provided with a fixedly connected adapter plate. A rotary motor is fixedly installed on the adapter plate. The output end of the rotary motor is provided with a fixedly connected adapter plate, and the two sides inside the adapter plate are fixedly connected to the outer walls of the corresponding upper mold assembly and lower mold assembly, respectively.

[0009] Preferably, the Mooney viscometer body is provided with a cleaning assembly, the cleaning assembly including a collection box, the collection box being fixedly installed on the top of the Mooney viscometer body, the inside of the collection box being equipped with a movably connected filter plate, and the inner top of the collection box being equipped with a communicating fan.

[0010] Preferably, the cleaning assembly further includes a mounting bracket, which comprises two brackets and is fixedly installed on the two side walls inside the Mooney viscometer body. A cylinder is fixedly installed on the mounting bracket, and the output end of the cylinder is provided with a fixedly connected adapter bracket. The outer wall of the adapter bracket abuts against and is slidably connected to the inner wall of the Mooney viscometer body.

[0011] Preferably, the adapter frame is equipped with a rotatably connected suction hood, the suction end of the suction hood is equipped with a fixedly connected cleaning brush, and the end of the suction hood away from the cleaning brush is fitted with a communicating and rotatably connected adapter, and the outer wall of the adapter is fixedly connected to the adapter frame.

[0012] Preferably, a rotary motor is fixedly installed on the adapter frame, and a drive gear plate is fixedly connected to the output end of the rotary motor. The outer wall of the drive gear plate is provided with a driven gear plate that meshes with it, and the driven gear plate is fixedly sleeved on the outer wall of the suction hood.

[0013] Preferably, the adapter has a connecting hose at the end away from the suction hood, the end of the connecting hose has a connecting suction pipe, and the end of the suction pipe away from the connecting hose extends to the outside of the Mooney viscometer body and communicates with the inside of the collection box.

[0014] Preferably, the adapter plate has symmetrically distributed adapter rods fixedly installed on the side wall of the rotating motor, and the ends of the adapter rods abut against and slide against the interior of the adapter plate.

[0015] Compared with related technologies, the rapid heat conduction damping viscometer provided by this utility model has the following beneficial effects:

[0016] 1. By setting up a support component, this utility model can drive the upper mold assembly and the lower mold assembly to rotate when the raw material needs to be removed and replaced. This moves the next set of upper mold assemblies and lower mold assemblies to the corresponding positions, thereby enabling experimental testing of new principles. This reduces the time wasted in the installation of the device when changing raw materials, thus improving the portability and work efficiency of the device in later operations.

[0017] 2. By setting up the cleaning component, this utility model can achieve scraping and cleaning of the upper mold assembly and the lower mold assembly, thereby reducing the impact of residual debris on the upper mold assembly and the lower mold assembly on heat conduction during later use, and enabling the upper mold assembly and the lower mold assembly to conduct heat quickly during use. Attached Figure Description

[0018] Figure 1 A schematic diagram of a preferred embodiment of the rapid heat conduction damping viscometer provided by this utility model;

[0019] Figure 2 for Figure 1 The diagram shows the structural design of the support assembly, the upper mold assembly, and the lower mold assembly.

[0020] Figure 3 for Figure 1 A partial cross-sectional structural diagram of the cleaning component is shown.

[0021] Figure 4 for Figure 3 The enlarged structural diagram of part A is shown below.

[0022] Numbered components in the diagram: 1. Mooney viscometer body; 2. Support assembly; 21. Support plate; 211. Electric push rod; 212. Adapter plate; 22. Rotary motor; 23. Adapter plate; 231. Adapter rod; 3. Upper mold assembly; 4. Lower mold assembly; 5. Cleaning assembly; 51. Collection box; 511. Filter plate; 512. Fan; 513. Suction pipe; 514. Connecting hose; 52. Mounting bracket; 521. Cylinder; 53. Adapter bracket; 531. Rotary motor; 532. Drive gear plate; 533. Driven gear plate; 54. Suction hood; 541. Adapter; 55. Cleaning brush. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0024] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0025] Please see Figures 1 to 4 The present invention provides a rapid conductive Mooney viscometer, which includes: a Mooney viscometer body 1, an upper mold assembly 3 and a lower mold assembly 4.

[0026] In the embodiments of this utility model, please refer to Figures 1 to 4The upper mold assembly 3 and the lower mold assembly 4 each include two and are arranged inside the Mooney viscometer body 1. The upper mold assembly 3 and the lower mold assembly 4 are centrally symmetrical, and the Mooney viscometer body 1 is provided with a support assembly 2 for mounting the upper mold assembly 3 and the lower mold assembly 4. The support assembly 2 is provided in two sets and is centrally symmetrical inside the Mooney viscometer body 1. The support assembly 2 includes a support plate 21. Symmetrically distributed electric push rods 211 are fixedly installed on the support plate 21. The top of the electric push rod 211 is provided with a fixedly connected adapter plate 212. A rotary motor 22 is fixedly installed on the adapter plate 212. The output end of the rotary motor 22 is provided with a fixedly connected adapter plate 23, and the two sides inside the adapter plate 23 are respectively fixedly connected to the outer walls of the corresponding upper mold assembly 3 and lower mold assembly 4.

[0027] It should be noted that by setting up the support component 2 and installing the centrally symmetrical upper mold assembly 3 and lower mold assembly 4 within the support component 2, during use, the upper mold assembly 3 and lower mold assembly 4 in corresponding positions can be used to add the next material to the lower mold assembly 4 on the other side. Thus, after a set of experiments in later use, the adapter plate 23 can be rotated to adjust the upper mold assembly 3 and lower mold assembly 4, moving the new material to the position opposite to the upper mold assembly 3 on the other side for another experiment. This reduces the time wasted on changing and installing materials, thereby improving the portability and work efficiency of the device in later operation.

[0028] In the embodiments of this utility model, please refer to Figures 1 to 4 The Mooney viscometer body 1 is equipped with a cleaning assembly 5, which includes a collection box 51. The collection box 51 is fixedly installed on the top of the Mooney viscometer body 1. A filter plate 511 is movably connected inside the collection box 51, and a fan 512 is connected to the top of the collection box 51. The cleaning assembly 5 also includes a mounting bracket 52. Two mounting brackets 52 are fixedly installed on the two side walls inside the Mooney viscometer body 1. A cylinder 521 is fixedly installed on the mounting bracket 52. The output end of the cylinder 521 is fixedly connected to an adapter bracket 53, and the outer wall of the adapter bracket 53 is connected to the inner wall of the Mooney viscometer body 1. The adapter frame 53 is rotatably connected to the adapter frame 53. The suction end of the suction hood 54 is fixedly connected to the suction brush 55. The end of the suction hood 54 away from the cleaning brush 55 is fitted with a connecting and rotatably connected adapter 541. The outer wall of the adapter 541 is fixedly connected to the adapter frame 53. A rotary motor 531 is fixedly installed on the adapter frame 53. The output end of the rotary motor 531 is fixedly connected to a drive gear 532. The outer wall of the drive gear 532 is provided with a meshing driven gear 533. The driven gear 533 is fixedly fitted on the outer wall of the suction hood 54.

[0029] It should be noted that during use, after the raw materials are removed after the experiment, the cylinder 521 in the cleaning assembly 5 can be controlled to move the suction hood 54 until the cleaning brush 55 on the top of the suction hood 54 comes into contact with the corresponding upper mold assembly 3 and lower mold assembly 4. Then, the rotary motor 531 can be controlled to rotate the cleaning brush 55, which can achieve the scraping and cleaning of the upper mold assembly 3 and lower mold assembly 4. This can reduce the impact of the residue of the upper mold assembly 3 and lower mold assembly 4 on the heat conduction during later use, so that the upper mold assembly 3 and lower mold assembly 4 can conduct heat quickly during use.

[0030] By installing a filter plate 511 inside the collection box 51, during use, when the fan 512 draws air into the collection box 51 and discharges it outward, the filter plate 511 inside the collection box 51 can filter the debris in the drawn-in air, thereby making the discharged gas purer.

[0031] In the embodiments of this utility model, please refer to Figures 1 to 4 The adapter 541 is provided with a connecting hose 514 at one end away from the suction hood 54. The end of the connecting hose 514 is provided with a connecting suction pipe 513. The end of the suction pipe 513 away from the connecting hose 514 extends to the outside of the Mooney viscometer body 1 and communicates with the inside of the collection box 51.

[0032] It should be noted that: by setting up the connecting hose 514, during use, when the cylinder 521 drives the adapter 53 to move, the connecting hose 514 can move smoothly with the adapter 53 and other components, thereby avoiding obstruction to the movement of the adapter 53.

[0033] In the embodiments of this utility model, please refer to Figures 1 to 4 The adapter plate 23 has symmetrically distributed adapter rods 231 fixedly installed on one side wall of the rotating motor 22, and the ends of the adapter rods 231 abut against and slide with the interior of the adapter plate 212.

[0034] It should be noted that: with the setting of the adapter rod 231, when the rotating motor 22 drives the adapter plate 23 to rotate, the adapter plate 23 will drive the adapter rod 231 to rotate synchronously inside the adapter plate 212. At this time, the rotating adapter rod 231 supports the side walls of the adapter plate 23, thereby improving the stability of the adapter plate 23 when rotating.

[0035] The working principle of the rapid heat conduction damping viscometer provided by this utility model is as follows:

[0036] When using this device, the operator can first place the raw materials to be tested into the lower mold assembly 4, and then control the electric push rod 211 in the support assembly 2 to work. The working electric push rod 211 will drive the adapter plate 212 until the adapter plate 212 drives the corresponding upper mold assembly 3 and lower mold assembly 4 to move to the relative position. When the upper mold assembly 3 and lower mold assembly 4 come into contact, the experiment can be carried out.

[0037] After completing one raw material experiment, the electric push rod 211 can be controlled to retract, separating the upper mold assembly 3 and the lower mold assembly 4. Then, the rotary motor 22 can be controlled to rotate, allowing the upper mold assembly 3 and the lower mold assembly 4 on the other side to move to their respective positions. The electric push rod 211 can be controlled again to make the upper mold assembly 3 and the lower mold assembly 4 abut together, allowing the next set of raw material testing experiments to be conducted. This enables the rapid installation and replacement of experimental raw materials for repeated experiments, thereby reducing the time wasted on alternating installation and replacement of raw materials. Therefore, the portability and work efficiency of the device in later operations can be improved.

[0038] After the experimental materials are removed, the cylinder 521 in the cleaning assembly 5 can be controlled to work. The working cylinder 521 will drive the adapter frame 53 and the suction hood 54 to move until the cleaning brush 55 at the end of the suction hood 54 abuts against the corresponding upper mold assembly 3 and lower mold assembly 4. Then, the rotary motor 531 can be controlled to rotate. The rotating rotary motor 531 will drive the cleaning brush 55 to rotate through the suction hood 54. At this time, the rotating cleaning brush 55 can scrape and clean the upper mold assembly 3 and lower mold assembly 4. During this process, the fan 512 can also be controlled to work. The working fan 512 can suck up and collect the debris generated during the scraping process through the suction pipe 513, connecting hose 514 and suction hood 54, thereby reducing the impact of the residual debris in the upper mold assembly 3 and lower mold assembly 4 on the heat conduction during later use, so that the upper mold assembly 3 and lower mold assembly 4 can conduct heat quickly during subsequent use.

[0039] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0040] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A rapid heat conduction and heat dissipation viscometer, characterized in that, include: The Mooney viscometer body (1), upper mold assembly (3) and lower mold assembly (4) are provided. The upper mold assembly (3) and lower mold assembly (4) are both included in two and are arranged in the Mooney viscometer body (1). The upper mold assembly (3) and lower mold assembly (4) are centrally symmetrical. The Mooney viscometer body (1) is provided with a support assembly (2) for installing the upper mold assembly (3) and lower mold assembly (4). The support assembly (2) is provided in two sets and is symmetrically arranged inside the Mooney viscometer body (1). The support assembly (2) includes a support plate (21). The support plate (21) is fixedly installed with symmetrically distributed electric push rods (211). The top of the electric push rod (211) is provided with the same fixedly connected adapter plate (212). The adapter plate (212) is fixedly installed with a rotating motor (22). The output end of the rotating motor (22) is provided with a fixedly connected adapter plate (23). The two sides inside the adapter plate (23) are fixedly connected to the outer walls of the corresponding upper mold assembly (3) and lower mold assembly (4), respectively.

2. The rapid conductivity heat-damping viscometer according to claim 1, characterized in that, The Mooney viscometer body (1) is provided with a cleaning assembly (5), which includes a collection box (51). The collection box (51) is fixedly installed on the top of the Mooney viscometer body (1). The collection box (51) is equipped with a filter plate (511) that is movably connected inside, and a fan (512) is installed on the inner top of the collection box (51).

3. The rapid conductivity heat-damping viscometer according to claim 2, characterized in that, The cleaning assembly (5) also includes a mounting bracket (52), which includes two brackets and is fixedly installed on the two side walls inside the Mooney viscometer body (1). A cylinder (521) is fixedly installed on the mounting bracket (52). The output end of the cylinder (521) is provided with a fixedly connected adapter (53), and the outer wall of the adapter (53) abuts against and slides against the inner wall of the Mooney viscometer body (1).

4. The rapid conductivity heat-damping viscometer according to claim 3, characterized in that, The adapter frame (53) is fitted with a rotatably connected suction hood (54). The suction end of the suction hood (54) is fitted with a fixedly connected cleaning brush (55). The end of the suction hood (54) away from the cleaning brush (55) is fitted with a communicating and rotatably connected adapter (541), and the outer wall of the adapter (541) is fixedly connected to the adapter frame (53).

5. The rapid conductivity heat-damping viscometer according to claim 4, characterized in that, A rotary motor (531) is fixedly installed on the adapter frame (53). A drive gear disk (532) is fixedly connected to the output end of the rotary motor (531). The outer wall of the drive gear disk (532) is provided with a driven gear disk (533) that meshes with it. The driven gear disk (533) is fixedly sleeved on the outer wall of the suction hood (54).

6. The rapid conductivity heat-damping viscometer according to claim 5, characterized in that, The adapter (541) has a connecting hose (514) at one end away from the suction hood (54), and the end of the connecting hose (514) has a connecting suction pipe (513). The end of the suction pipe (513) away from the connecting hose (514) extends to the outside of the Mooney viscometer body (1) and communicates with the inside of the collection box (51).

7. The rapid conductivity heat-damping viscometer according to claim 1, characterized in that, The adapter plate (23) has symmetrically distributed adapter rods (231) fixedly installed on one side wall of the rotating motor (22), and the ends of the adapter rods (231) abut against and slide in connection with the interior of the adapter plate (212).