A charging gun lock actuator and an electric vehicle
By designing a charging gun lock actuator, a single connector is used to drive the synchronous movement of two locking rods, solving the problems of numerous parts and high costs caused by multiple drive devices. This enables precise locking and unlocking of the charging station and reduces manufacturing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HELLA XIAMEN ELECTRONICS DEVICE CO LTD
- Filing Date
- 2025-04-25
- Publication Date
- 2026-06-09
AI Technical Summary
In existing charging technologies, multiple driving devices are used to control the locking connection of charging guns for multiple charging interfaces, resulting in a large number of parts and high manufacturing costs.
Design a charging gun lock actuator that uses a connector to drive the synchronous extension and retraction of two locking rods, thereby enabling synchronous locking and unlocking of DC and AC charging stations and reducing the number of sub-parts.
It effectively reduces manufacturing costs and achieves precise locking and unlocking of charging stations. It has a simple structure and occupies little space.
Smart Images

Figure CN224342646U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy vehicle technology, specifically to a charging gun lock actuator and an electric vehicle. Background Technology
[0002] In existing charging technologies, when a charging dock has multiple charging ports, such as both DC and AC charging ports, different charging guns can be used for charging. Current solutions all use multiple drive devices to control the locking connection between the multiple charging ports and the charging guns. Each drive device drives a corresponding locking lever to lock the charging gun onto the corresponding charging dock for charging. This approach suffers from problems such as a large number of drive device parts and high manufacturing costs.
[0003] Therefore, there is an urgent need in the field of new energy vehicle technology for a charging gun lock actuator that can use a single drive device to simultaneously control multiple locking rods to lock the charging gun, overcoming the shortcomings of existing technologies and solving problems such as the large number of drive device parts and high manufacturing costs. Utility Model Content
[0004] The present invention aims to at least partially solve one of the technical problems in the aforementioned technologies. Therefore, one objective of the present invention is to provide a charging gun lock actuator with a simple structure, which reduces the number of sub-parts and effectively lowers manufacturing costs.
[0005] To achieve the above objectives, this utility model proposes a charging gun lock actuator, comprising:
[0006] The housing defines the installation space;
[0007] A pivot shaft that can be rotatably inserted through the outer casing;
[0008] A connector located within the installation space, the connector being connected to the rotating shaft to rotate synchronously with the rotating shaft, the connector being provided with a first sliding groove and a second sliding groove;
[0009] A first locking rod is movably inserted through the outer casing, and the first locking rod is slidably connected to the first sliding groove;
[0010] A second locking rod is movably inserted through the outer casing, and the second locking rod is slidably connected to the second sliding groove;
[0011] When the connector rotates, it can drive the first locking rod and the second locking rod to move synchronously to lock and unlock the DC charging station and the AC charging station between the charging base and the charging gun.
[0012] According to this utility model, a charging gun lock actuator utilizes two sliding grooves on a connecting member that engage with two locking rods. This allows the rotating motion of the connecting member to be converted into linear extension and retraction motion of the two locking rods, thereby achieving synchronous locking and unlocking of DC charging stations and AC charging stations. This charging gun lock actuator has a simple structure, reduces the number of sub-parts, and effectively lowers manufacturing costs.
[0013] In addition, the charging gun lock actuator proposed in the above embodiments of this utility model may also have the following additional technical features:
[0014] Optionally, one end of the first slide and the second slide is located close to the rotating shaft, and the other end of the first slide and the second slide is located away from the rotating shaft.
[0015] Optionally, the locking portion of the first locking rod and the locking portion of the second locking rod are arranged at an angle.
[0016] Furthermore, the first locking rod is a straight rod, and the second locking rod is a bent rod.
[0017] Optionally, one end of both the first locking rod and the second locking rod is provided with a sliding pin, and the two sliding pins are slidably engaged in the first sliding groove and the second sliding groove in a one-to-one correspondence.
[0018] Optionally, the housing defines a limiting groove for abutting the connector to limit the range of rotation of the connector.
[0019] Optionally, the outer casing includes a first housing and a second housing, which are detachably connected to jointly form the installation space. The first housing is provided with a first sliding channel and a second sliding channel, and the first locking rod and the second locking rod are respectively inserted through the first sliding channel and the second sliding channel.
[0020] Furthermore, the first sliding channel and the second sliding channel are arranged to extend outward toward the installation space.
[0021] To achieve the above objectives, a second aspect of this utility model provides a tram, characterized in that the tram includes a charging base, and the charging base includes the charging gun lock actuator described in any one of the claims. Attached Figure Description
[0022] Figure 1 This is an exploded view of the charging gun lock actuator according to an embodiment of the present utility model;
[0023] Figure 2 This is a structural schematic diagram of the charging gun lock actuator in the locked state according to an embodiment of the present utility model;
[0024] Figure 3 This is a structural schematic diagram of the unlocked state of the charging gun lock actuator according to an embodiment of the present utility model;
[0025] Figure 4 This is a schematic diagram of the charging dock according to an embodiment of the present utility model;
[0026] Explanation of reference numerals in the attached figures:
[0027] 1. Outer shell, 11. First housing, 111. Limiting groove, 112. First sliding channel, 113. Second housing, 12. Rotating shaft, 2. Connecting piece, 3. First sliding groove, 31. Second sliding groove, 32. First locking rod, 4. Second locking rod, 5. Sliding pin, 6. Charging base, 7. DC charging station, 71. AC charging station, 72. Detailed Implementation
[0028] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0029] To better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0030] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0031] The following is for reference. Figures 1-4 The implementation of the charging gun lock actuator proposed in the embodiments of this utility model will be described in detail.
[0032] The charging gun lock actuator according to an embodiment of the present utility model includes:
[0033] Housing 1 defines the installation space;
[0034] A rotating shaft 2 is rotatably mounted on the outer casing 1;
[0035] The connector 3 is located in the installation space and is connected to the rotating shaft 2 so as to rotate synchronously with the rotating shaft 2. The connector is provided with a first sliding groove 31 and a second sliding groove 32.
[0036] The first locking rod 4 is movably inserted through the outer casing 1, and the first locking rod 4 is slidably connected to the first sliding groove 31;
[0037] The second locking rod 5 is movably installed in the outer casing 1, and the second locking rod 5 is slidably connected to the second sliding groove 32;
[0038] When the connector 3 rotates, it can drive the first locking rod 4 and the second locking rod 5 to move synchronously to lock and unlock the DC charging station 71 and the AC charging station 72 between the charging base 7 and the charging gun.
[0039] In other words, the rotating shaft 2 is rotatably inserted through the outer shell 1, and the output end of the rotating shaft 2 is located within the installation space. The connecting piece 3 is installed at the output end of the rotating shaft 2. The first locking rod 4 and the second locking rod 5 are slidably connected to the first sliding groove 31 and the second sliding groove 32 in a one-to-one correspondence. This allows the connecting piece 3 to drive the first sliding groove 31 and the second sliding groove 32 to rotate around the rotating shaft 2 when the rotating shaft 2 rotates. When the first sliding groove 31 and the second sliding groove 32 rotate, the first locking rod 4 and the second locking rod 5 move closer to or further away from the rotating shaft 2 in the radial direction of the rotating shaft 2. Due to the restrictive effect of the first locking rod 4 and the second locking rod 5 being inserted through the outer shell 1, the first locking rod 4 and the second locking rod 5 form a synchronous telescopic movement, thereby realizing the synchronous locking and unlocking of the AC charging station 72 and the DC charging station 71 between the charging gun and the charging base 7. The rotating shaft 2 can be driven by a motor or manually rotated by rotating the emergency output shaft. The extension and retraction directions of the locking part of the first locking rod 4 and the locking part of the second locking rod 5 can be set according to the specific distribution of the DC charging station 71 and the AC charging station 72. The charging gun lock actuator can be installed on the charging seat 7 of the tram or on the charging gun of the charging pile.
[0040] Therefore, by using the two sliding grooves on the connector 3 in conjunction with the two locking rods, the rotational motion of the connector 3 can be converted into the linear extension and retraction motion of the two locking rods, thereby achieving synchronous locking and unlocking of the DC charging station 71 and the AC charging station 72. This charging gun lock actuator has a simple structure, reduces the number of sub-parts, and effectively reduces manufacturing costs.
[0041] Optionally, one end of the first slide groove 31 and the second slide groove 32 is positioned close to the rotating shaft 2, while the other end is positioned away from the rotating shaft 2. Understandably, this configuration allows the first slide groove 31 and the second slide groove 32 to rotate synchronously along the rotating shaft 2 when the rotating shaft 2 rotates. The distance difference between the two ends of the slide grooves and the center of the rotating shaft 2 controls the extension and retraction strokes of the first locking rod 4 and the second locking rod 5, thereby driving the extension and retraction of the first locking rod 4 and the second locking rod 5. The first slide groove 31 and the second slide groove 320 can be straight grooves or arc-shaped grooves, preferably arc-shaped grooves closed at both ends. This allows for the control of the extreme positions of the extension and retraction of the first locking rod 4 and the second locking rod 5, ensuring the accuracy of locking and unlocking. Simultaneously, the arc-shaped groove configuration ensures the smooth sliding of the first locking rod 4 and the second locking rod 5, thus guaranteeing the smooth extension and retraction of the first locking rod 4 and the second locking rod 5.
[0042] Optionally, the locking portion of the first locking rod 4 and the locking portion of the second locking rod 5 are arranged at an angle. Understandably, the locking portions of the first locking rod 4 and the second locking rod 5 are located at their free ends, and the angle between them matches the existing positional distribution of the DC charging station 71 and the AC charging station 72, thereby facilitating the synchronous locking or unlocking of the DC charging station 71 and the AC charging station 72 between the charging gun and the charging base 7. The angle between the locking portions of the first locking rod 4 and the second locking rod 5 can be 90°.
[0043] Furthermore, the first locking rod 4 is a straight rod, and the second locking rod 5 is a bent rod. Understandably, the first locking rod 4 is used to lock the AC charging station 72, and the second locking rod 5 is used to lock the DC charging station 71. The straight rod design of the first locking rod 4 facilitates matching the locking of existing AC charging guns and charging bases 7. The bent design of the second locking rod 5 allows the locking part of the second locking rod 5 to be located on the side of the DC charging gun and charging base 7, thus facilitating matching the locking of existing AC charging guns and charging bases 7. The second locking rod 5 can be Z-shaped.
[0044] Optionally, each end of the first locking rod 4 and the second locking rod 5 is provided with a sliding pin 6, and the two sliding pins 6 are slidably engaged in the first sliding groove 31 and the second sliding groove 32 in a one-to-one correspondence. Understandably, the use of sliding pins 6 avoids the increase in manufacturing costs caused by integral machining, and also facilitates the replacement of sliding pins 6 when they wear out. The sliding pin 6 can be cylindrical, with connecting holes on the first locking rod 4 and the second locking rod 5, and a connecting post on the sliding pin 6 inserted into the connecting hole.
[0045] Optionally, the outer casing 1 defines a limiting groove 111, which abuts against the connector 3 to limit the rotation range of the connector 3. Understandably, by setting the limiting groove 111, the rotation range of the connector 3 can be limited, thereby further limiting the extension and retraction stroke of the first locking rod 4 and the second locking rod 5, facilitating precise locking of the charging gun and the charging base 7.
[0046] Optionally, the outer casing 1 includes a first casing 11 and a second casing 12, which are detachably connected to jointly form an installation space. The first casing 11 has a first sliding channel 112 and a second sliding channel 113, and the first locking rod 4 and the second locking rod 5 are correspondingly inserted into the first sliding channel 112 and the second sliding channel 113. Understandably, the arrangement of the first casing 11 and the second casing 12 facilitates the installation of the connector 3, the first locking rod 4, the second locking rod 5, and the rotating shaft 2. The arrangement of the first sliding channel 112 and the second sliding channel 113 better restricts the sliding of the first locking rod 4 and the second locking rod 5 within the first sliding channel 112 and the second sliding channel 113, thereby preventing the first locking rod 4 and the second locking rod 5 from swaying due to the rotation of the connector 3, and facilitating precise locking of the first locking rod 4 and the second locking rod 5. Sealing elements can be provided between the first casing 11 and the second casing 12, between the first locking rod 4 and the second locking rod 5 and the first sliding channel 112 and the second sliding channel 113, and between the rotating shaft 2 and the first casing 11.
[0047] Furthermore, the first sliding channel 112 and the second sliding channel 113 extend outward toward the installation space. Understandably, by extending the first sliding channel 112 and the second sliding channel 113 outward toward the installation space, the axial contact surface between the first housing 11 and the first locking rod 4 and the second locking rod 5 can be increased, thereby preventing the first locking rod 4 and the second locking rod 5 from swaying due to rotation of the connecting member 3, and facilitating precise locking of the first locking rod 4 and the second locking rod 5. The extension length of the first sliding channel 112 can be longer than the extension length of the second sliding channel 113.
[0048] In addition, this utility model also proposes a tram, which includes a charging base 7, and the charging base 7 includes the aforementioned charging gun lock actuator. Understandably, by setting the charging gun lock actuator in this tram, the charging gun and the tram's charging base 7 can be stably locked and unlocked simultaneously at the DC charging station 71 and AC charging station 72, while reducing the number of sub-parts, saving costs, and making the overall charging gun structure more compact and space-saving. The charging gun lock actuator can be installed inside the charging base 7 of the tram, with a through hole connecting the DC charging station 71 and AC charging station 72. When the locking parts of the first locking rod 4 and the second locking rod 5 extend and retract, they pass through the through hole into the DC charging station 71 and AC charging station 72 to lock the charging base 7 and the charging gun. When they exit the DC charging station 71 and AC charging station 72, they unlock the charging base 7 and the charging gun.
[0049] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0050] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0051] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0052] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0053] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. The illustrative expressions of the above terms in this specification should not be construed as necessarily referring to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.
[0054] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A charge gun lock actuator, characterized in that, include: The housing defines the installation space; A pivot shaft that can be rotatably inserted through the outer casing; A connector located within the installation space, the connector being connected to the rotating shaft to rotate synchronously with the rotating shaft, the connector being provided with a first sliding groove and a second sliding groove; A first locking rod is movably inserted through the outer casing, and the first locking rod is slidably connected to the first sliding groove; A second locking rod is movably inserted through the outer casing, and the second locking rod is slidably connected to the second sliding groove; When the connector rotates, it can drive the first locking rod and the second locking rod to move synchronously to lock and unlock the DC charging station and the AC charging station between the charging base and the charging gun.
2. The charging gun lock actuator as described in claim 1, characterized in that, One end of the first slide groove and the second slide groove are located close to the rotating shaft, and the other end of the first slide groove and the second slide groove are located away from the rotating shaft.
3. The charging gun lock actuator as described in claim 1, characterized in that, The locking portion of the first locking rod and the locking portion of the second locking rod are set at an angle.
4. The charging gun lock actuator as described in claim 3, characterized in that, The first locking rod is a straight rod, and the second locking rod is a bent rod.
5. The charging gun lock actuator as described in claim 1, characterized in that, Both the first locking rod and the second locking rod have a sliding pin at one end, and the two sliding pins are slidably engaged in the first sliding groove and the second sliding groove respectively.
6. The charging gun lock actuator as described in claim 1, characterized in that, The outer shell defines a limiting groove, which is used to abut against the connector to limit the rotation range of the connector.
7. The charging gun lock actuator as described in claim 1, characterized in that, The outer casing includes a first housing and a second housing, which are detachably connected to form the installation space. The first housing has a first sliding channel and a second sliding channel, and the first locking rod and the second locking rod are respectively inserted into the first sliding channel and the second sliding channel.
8. The charging gun lock actuator as described in claim 7, characterized in that, The first sliding channel and the second sliding channel are arranged to extend outward toward the installation space.
9. A tram, characterized in that, The tram includes a charging base, which includes a charging gun lock actuator as described in any one of claims 1 to 8.