A cooling mechanism for an electric vehicle

By designing front and rear air vents on electric vehicles and utilizing external airflow for heat dissipation, the problem of increased cost and noise from built-in fans is solved, achieving low-cost and low-noise heat dissipation.

CN224343626UActive Publication Date: 2026-06-09ZHEJIANG ZUANBAO ELECTRIC VEHICLE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG ZUANBAO ELECTRIC VEHICLE CO LTD
Filing Date
2025-06-30
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

In the existing technology, the built-in fan in the cooling system of electric vehicles increases the material cost of the vehicle, consumes electrical energy, and affects the range and noise issues.

Method used

The design employs a front air inlet and a rear air outlet, utilizing the airflow during vehicle movement to enter the electrical cavity and cool the radiator inside. The radiator's fins come into contact with the flowing airflow, allowing external airflow to enter the electrical cavity for heat dissipation, thus avoiding the need for a built-in fan.

Benefits of technology

It reduces the overall vehicle cost, ensures that the driving range is not affected, and reduces driving noise.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224343626U_ABST
    Figure CN224343626U_ABST
Patent Text Reader

Abstract

This utility model belongs to the field of electric vehicle technology, specifically referring to a heat dissipation and air-cooling mechanism for electric vehicles. It includes an electric vehicle seat bucket and an electric vehicle seat shell fitted onto the outside of the seat bucket. An electrical cavity is formed between the seat bucket and the seat shell, and an electric vehicle control assembly is housed within the electrical cavity. A front air vent communicating with the electrical cavity is opened on the front side wall of the seat shell, and a rear air outlet communicating with the electrical cavity is opened on the rear side wall of the seat shell. The front air vent, the electrical cavity, and the rear air outlet form a cooling channel allowing external airflow to pass through the electrical cavity. This utility model has a simple structure and reasonable design, abandoning the existing built-in fan design. Through the front and rear air vents, external airflow can enter the electrical cavity to dissipate heat from the electric vehicle control assembly during driving, effectively reducing overall vehicle cost, not affecting driving range, and reducing driving noise.
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Description

Technical fields:

[0001] This utility model belongs to the field of electric vehicle technology, and specifically refers to a heat dissipation and air cooling mechanism for electric vehicles. Background technology:

[0002] The electric vehicle disclosed in the existing Chinese utility model patent (authorization announcement number CN201872892U) includes a frame, a seat, wheels, and a battery pack. A charger is housed within a casing beneath the seat, and a controller and a motor are also housed within the casing. The motor is connected to the rear wheel via a belt. Ventilation slits are located on the sides of the casing, and a cooling fan is installed within the casing at the corresponding positions of the slits. This cooling fan provides air cooling to the controller, keeping its temperature within a certain range and preventing rapid aging and performance limitations of electronic components under prolonged high temperatures, thus effectively protecting its lifespan.

[0003] However, the above structure has the following problems: First, the built-in fan increases the material cost of the whole vehicle, and additional wiring harnesses and layout are required to install the built-in fan; Second, the operation of the built-in fan consumes the electric vehicle battery's power, affecting the electric vehicle's effective range; Third, the built-in fan will inevitably generate noise when it is running, affecting the riding experience. Summary of the Invention:

[0004] The purpose of this invention is to provide a heat dissipation and air cooling mechanism for electric vehicles. It abandons the existing built-in fan design and uses a front air vent and a rear air vent to allow external airflow to enter the electrical cavity to dissipate heat from the electric vehicle control assembly during driving. This effectively reduces the overall vehicle cost, does not affect the driving range, and reduces driving noise.

[0005] This utility model is implemented as follows:

[0006] A heat dissipation and air cooling mechanism for an electric vehicle includes an electric vehicle seat bucket and an electric vehicle seat shell fitted outside the electric vehicle seat bucket. An electrical cavity is formed between the electric vehicle seat bucket and the electric vehicle seat shell. An electric vehicle control assembly is installed inside the electrical cavity. A front air vent communicating with the electrical cavity is opened on the front side wall of the electric vehicle seat shell, and a rear air outlet communicating with the electrical cavity is opened on the rear side wall of the electric vehicle seat shell. An air cooling channel is formed between the front air vent, the electrical cavity, and the rear air outlet, allowing external airflow to flow through the electrical cavity.

[0007] In the above-mentioned heat dissipation and air cooling mechanism for an electric vehicle, the electric vehicle control assembly is provided with a radiator, which has heat dissipation fins that can contact the flowing airflow.

[0008] In the aforementioned heat dissipation and cooling mechanism for an electric vehicle, two sets of front air inlets and rear air outlets are provided and symmetrically distributed on the left and right sides of the electric vehicle seat shell.

[0009] In the aforementioned heat dissipation and air cooling mechanism for an electric vehicle, the port of the front air vent has a V-shaped structure with the opening facing the rear of the vehicle.

[0010] In the above-mentioned heat dissipation and air cooling mechanism of an electric vehicle, an air guide baffle is provided on the electric vehicle seat shell located outside the rear air outlet. The rear end of the air guide baffle is used to install the vehicle license plate. An air guide channel is formed between the air guide baffle and the electric vehicle seat shell, with the inner end communicating with the rear air outlet and the outer end facing downward.

[0011] In the above-mentioned heat dissipation and air cooling mechanism for an electric vehicle, the upper end of the air guide baffle is fixed to the electric vehicle seat shell, and the lower end of the air guide baffle is a free end and is inclined away from the electric vehicle seat shell.

[0012] The outstanding advantages of this utility model compared to the prior art are:

[0013] This utility model has a simple structure and reasonable design. It abandons the existing built-in fan design and uses the front air inlet and rear air outlet to allow external airflow to enter the electrical cavity to cool the electric vehicle control assembly during driving. This effectively reduces the overall vehicle cost, does not affect the driving range, and reduces driving noise. Attached image description:

[0014] Figure 1 This utility model relates to a three-dimensional electric vehicle seat shell. Figure 1 ;

[0015] Figure 2 This utility model relates to a three-dimensional electric vehicle seat shell. Figure 2 ;

[0016] Figure 3 This is a cross-sectional view of the electric vehicle seat housing of this utility model.

[0017] In the picture: 1. Electric vehicle seat shell; 2. Front air vent; 3. Rear air vent; 4. Air guide baffle. Detailed implementation method:

[0018] The present invention will be further described below with reference to specific embodiments. See also: Figure 1 —3:

[0019] A heat dissipation and air cooling mechanism for an electric vehicle includes an electric vehicle seat bucket and an electric vehicle seat shell 1 fitted outside the electric vehicle seat bucket. An electrical cavity is formed between the electric vehicle seat bucket and the electric vehicle seat shell 1. An electric vehicle control assembly is installed inside the electrical cavity. A front air inlet 2 communicating with the electrical cavity is opened on the front side wall of the electric vehicle seat shell 1, and a rear air outlet 3 communicating with the electrical cavity is opened on the rear side wall of the electric vehicle seat shell 1. An air cooling channel is formed between the front air inlet 2, the electrical cavity, and the rear air outlet 3, allowing external airflow to flow through the electrical cavity.

[0020] This utility model has a simple structure and reasonable design. It abandons the existing built-in fan design and uses the front air inlet 2 and rear air outlet 3 to allow external airflow to enter the electrical cavity to cool the electric vehicle control assembly during driving. This effectively reduces the overall vehicle cost, does not affect the driving range, and reduces driving noise.

[0021] In order to effectively dissipate heat from the electric vehicle control assembly, a radiator is provided on the electric vehicle control assembly, and the radiator has heat dissipation fins that can come into contact with the flowing air.

[0022] In this embodiment, the electric vehicle control assembly is located in the middle of the rear side of the electric vehicle seat bucket and the electric vehicle seat shell 1, and near the rear air outlet 3. Therefore, in order to allow more external airflow to flow into the electrical cavity, the front air outlet 2 and the rear air outlet 3 are provided in two sets and symmetrically distributed on the left and right sides of the electric vehicle seat shell 1.

[0023] Furthermore, in this embodiment, the port of the front air vent 2 is a V-shaped structure with the opening facing the rear of the vehicle. At the same time, there are two front air vents 2 on the same side spaced apart along the front-rear direction.

[0024] Meanwhile, in order to disrupt the airflow at the rear air outlet 3, and considering that the electric vehicle control assembly is located close to the rear air outlet 3 to prevent external rainwater from directly entering the electrical cavity and affecting the electric vehicle control assembly, a wind deflector 4 is provided on the electric vehicle seat shell 1 located outside the rear air outlet 3. The rear end of the wind deflector 4 is used to install the vehicle license plate. The wind deflector 4 and the electric vehicle seat shell 1 form a wind channel with the inner end communicating with the rear air outlet 3 and the outer end facing downward. Furthermore, the upper end of the wind deflector 4 is fixed to the electric vehicle seat shell 1, and the lower end of the wind deflector 4 is a free end and is inclined away from the electric vehicle seat shell 1.

[0025] The above embodiments are only one of the preferred embodiments of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes made in accordance with the shape, structure and principle of this utility model should be covered within the protection scope of this utility model.

Claims

1. A heat dissipation and air cooling mechanism for an electric vehicle, comprising an electric vehicle seat bucket and an electric vehicle seat shell (1) fitted onto the outside of the electric vehicle seat bucket, wherein an electrical cavity is formed between the electric vehicle seat bucket and the electric vehicle seat shell (1), and an electric vehicle control assembly is disposed within the electrical cavity, characterized in that: The electric vehicle seat housing (1) has a front air inlet (2) on the front side wall that communicates with the electrical cavity, and a rear air outlet (3) on the rear side wall that communicates with the electrical cavity. The front air inlet (2), the electrical cavity and the rear air outlet (3) form a cooling channel that allows external airflow to pass through the electrical cavity.

2. The heat dissipation and air cooling mechanism for an electric vehicle according to claim 1, characterized in that: The electric vehicle control assembly is equipped with a radiator, which has heat dissipation fins that can come into contact with the flowing airflow.

3. The heat dissipation and air cooling mechanism for an electric vehicle according to claim 1, characterized in that: The front air inlet (2) and the rear air outlet (3) are each provided in two sets and are symmetrically distributed on the left and right sides of the electric vehicle seat shell (1).

4. A heat dissipation and air-cooling mechanism for an electric vehicle according to claim 1 or 3, characterized in that: The port of the front air vent (2) has a V-shaped structure with the opening facing the rear of the vehicle.

5. A heat dissipation and air-cooling mechanism for an electric vehicle according to claim 1 or 3, characterized in that: An air guide baffle (4) is provided on the electric vehicle seat shell (1) located outside the rear air outlet (3). The rear end of the air guide baffle (4) is used to install the vehicle license plate. An air guide channel is formed between the air guide baffle (4) and the electric vehicle seat shell (1), with the inner end connected to the rear air outlet (3) and the outer end facing downward.

6. The heat dissipation and air cooling mechanism for an electric vehicle according to claim 5, characterized in that: The upper end of the air guide baffle (4) is fixed on the electric vehicle seat shell (1), and the lower end of the air guide baffle (4) is a free end and is inclined away from the electric vehicle seat shell (1).