An automatic device for deburring pipe fittings

Abstract

This utility model discloses an automated chip removal device for pipe fittings, comprising: a pushing mechanism; the pushing mechanism includes: a push rod and a push rod drive component; the push rod is hollow inside and connected to an air source; the outer side of the push rod has multiple air blowing holes communicating with its interior; the push rod drive component is kinetically connected to the push rod, so that the push rod extends into the pipe fitting along a first direction to remove residual chips and cutting fluid from the pipe fitting. This utility model automates the removal of residual chips from pipe fittings, is highly efficient, facilitates chip collection, and poses no safety risks.

Description

Technical Field

[0001] This utility model relates to the technical field of pipe fitting descaling equipment, and in particular to an automated pipe fitting descaling device. Background Technology

[0002] Currently, pipe cleaning still relies on manual operation. Workers use handheld air guns to spray air onto the pipes to clean the internal debris. This method is not only low in automation and time-consuming and labor-intensive, but also results in debris flying everywhere during the cleaning process, making it impossible to collect effectively and causing environmental pollution at the work station. In addition, manual operation poses a risk of debris splashing onto workers, which may damage their skin or even their eyes. If workers wear goggles and gloves, it will affect the efficiency of pipe processing. Utility Model Content

[0003] In view of the above-mentioned problems with existing pipe fitting debris cleaning methods, this paper aims to provide an automated pipe fitting debris removal device that can automatically clean pipe fitting debris, is highly efficient, facilitates debris collection, and poses no safety risks.

[0004] The specific technical solution is as follows:

[0005] An automated chip removal device for pipe fittings includes: a pushing mechanism;

[0006] The pushing mechanism includes a push rod and a push rod drive. The push rod is hollow inside and connected to an air source. The outer side of the push rod has multiple air blowing holes that communicate with its interior. The push rod drive is connected to the push rod in a driving connection so that the push rod extends into the pipe along a first direction to remove debris and cutting fluid from the pipe.

[0007] In the aforementioned automated pipe trimming device, the end of the push rod that extends into the pipe is tapered.

[0008] The aforementioned automated chip removal device for pipe fittings further includes a sealing mechanism, which comprises a sealing rod extending into the side pipe of the tee fitting, with the end of the sealing rod reaching the connection between the side pipe and the main pipe of the tee fitting. The sealing rod is used to push the debris in the side pipe into the main pipe of the tee fitting, and to maintain the sealing of the side pipe while the push rod removes the debris and cutting fluid from the main pipe.

[0009] The aforementioned automated pipe trimming device further includes a positioning mechanism, which comprises a positioning mold, wherein the pipe is positioned within the positioning mold.

[0010] The aforementioned automated pipe trimming device further includes: a transfer mechanism, which is connected to the positioning mold in a transmission manner. The transfer mechanism drives the positioning mold to be in the loading position and the working position. When the positioning mold is in the loading position, the pipe is installed in the positioning mold. When the positioning mold is in the working position, the push rod is directly opposite the pipe inside the positioning mold.

[0011] In the aforementioned automated pipe fitting chip removal device, the loading station and the working station are arranged side by side in the horizontal direction; the transfer mechanism includes a mold drive component, which is connected to the positioning mold in a transmission manner to drive the positioning mold to move in the horizontal direction.

[0012] The aforementioned automated pipe trimming device further includes a transfer mechanism: a transfer seat, a positioning mold slidably disposed on the transfer seat, a mold drive component driving the positioning mold to slide and engage with the transfer seat, and a sealing rod disposed on the transfer seat.

[0013] The aforementioned automated pipe fitting descaling device further includes a feeding mechanism, wherein the transfer mechanism can also drive the positioning mold to the feeding position, the feeding position being located directly above the feeding mechanism.

[0014] In the aforementioned automated pipe trimming device, the loading position and the unloading position are located at the same location.

[0015] In the aforementioned automated chip removal device for pipe fittings, a collection mechanism is provided directly below the push rod for collecting residual chips and cutting fluid.

[0016] The positive effects of the above technical solution compared with the existing technology are:

[0017] The push rod of this invention extends into and passes through the pipe fitting, which can remove the debris inside the pipe fitting. In conjunction with the air blowing hole, it can remove smaller debris and cutting fluid. It automates the cleaning of debris from pipe fittings, is highly efficient, facilitates debris collection, and poses no safety risks. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an automated pipe fitting descaling device according to the present invention;

[0019] Figure 2 This is a schematic diagram of the push rod structure in an automated pipe trimming device according to the present invention;

[0020] Figure 3 This is a schematic diagram of the pipe fitting structure in an automated pipe fitting descaling device according to this utility model;

[0021] Figure 4This is a schematic diagram of the transfer mechanism and positioning mold in an automated chip removal device for pipe fittings according to this utility model;

[0022] In the attached diagram: 1. Pushing mechanism; 2. Pipe fitting; 3. Sealing mechanism; 4. Positioning mold; 5. Transfer mechanism; 6. Unloading mechanism; 7. Collection mechanism; 11. Push rod; 12. Push rod drive component; 13. Air blowing hole; 21. Side pipe; 22. Main pipe; 31. Sealing rod; 32. Bracket; 41. Mold base; 42. Mold cover; 51. Mold drive component; 52. Transfer seat; 53. Transfer drive component. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0024] like Figures 1 to 4 As shown, a preferred embodiment of an automated pipe trimming device is illustrated, comprising: a pusher mechanism 1.

[0025] Furthermore, as a preferred embodiment, the pushing mechanism 1 includes a push rod 11 and a push rod drive member 12. The push rod 11 is hollow inside and connected to an air source. The outer side of the push rod 11 has a plurality of air blowing holes 13 that communicate with its interior. The push rod drive member 12 is connected to the push rod 11 in a driving connection so that the push rod 11 extends into the pipe 2 in a first direction to remove the debris and cutting fluid inside the pipe 2.

[0026] Furthermore, as a preferred embodiment, the end of the push rod 11 that extends into the tube 2 is tapered.

[0027] Preferably, the push rod 11 moves longitudinally, and the push rod 11 removes the debris and cutting fluid inside the pipe fitting 2. The debris and cutting fluid are easy to collect due to their own weight. The push rod 11 cleans inside the pipe fitting 2, preventing debris and cutting fluid from splashing, and there is no safety risk.

[0028] Preferably, the push rod drive component 12 is one of the same functional structures such as a pneumatic cylinder, an electric cylinder, a hydraulic cylinder, or a ball screw.

[0029] Furthermore, as a preferred embodiment, the automated pipe trimming device further includes a sealing mechanism 3, which includes a sealing rod 31. The sealing rod 31 extends into the side pipe 21 of the tee fitting 2, and the end of the sealing rod 31 reaches the connection between the side pipe and the main pipe 22 of the tee fitting 2. It is used to push the debris in the side pipe into the main pipe 22 of the tee fitting 2, and to maintain the sealing of the side pipe 21 when the push rod 11 removes the debris and cutting fluid in the main pipe 22.

[0030] This utility model addresses the T-joint fitting 2. In order to prevent debris and cutting fluid from splashing out from the side pipe 21 and to improve cleaning efficiency, the sealing rod 31 pushes the debris in the side pipe 21 into the main pipe 22, and then the push rod 11 removes the debris and cutting fluid from the main pipe 22 together. The sealing rod 31 does not extend into the main pipe 22 to avoid interference between the sealing rod 31 and the push rod 11.

[0031] The above are merely preferred embodiments of the present invention and are not intended to limit the implementation methods and protection scope of the present invention.

[0032] Based on the above, this utility model also has the following embodiments:

[0033] For further embodiments of this utility model, please refer to... Figures 1 to 4 As shown, the automated pipe cleaning device also includes a positioning mechanism, which comprises a positioning mold 4, within which the pipe 2 is positioned. Positioning the pipe 2 first improves cleaning efficiency.

[0034] In a further embodiment of the present invention, the pipe fitting descaling automation device further includes: a transfer mechanism 5, which is connected to the positioning mold 4 in a transmission manner. The transfer mechanism 5 drives the positioning mold 4 to be in the loading position and the working position. When the positioning mold 4 is in the loading position, the pipe fitting 2 is installed in the positioning mold 4. When the positioning mold 4 is in the working position, the push rod 22 is directly opposite the pipe fitting 2 in the positioning mold 4.

[0035] In a further embodiment of this utility model, the loading position and the working position are arranged side by side in the horizontal direction; the transfer mechanism 5 includes: a mold drive 51, which is connected to the positioning mold 4 in a transmission manner and drives the positioning mold 4 to move in the horizontal direction.

[0036] This utility model operates on parallel loading and working positions, with a compact and reasonable structure that reduces the space occupied.

[0037] In a further embodiment of the present invention, the transfer mechanism 5 further includes: a transfer seat 52, a positioning mold 4 slidably disposed on the transfer seat 52, a mold driving component 51 driving the positioning mold 4 to slide and cooperate with the transfer seat 52, and a sealing rod 31 disposed on the transfer seat 52.

[0038] Furthermore, the positioning mold 4 includes a mold base 41 and a mold cover 42. The mold base 41 is slidably mounted on the transfer seat 52, and the mold cover 42 is fixedly mounted on the transfer seat 52. The pipe fitting 2 is placed on the mold base 41, and the mold driving component 51 drives the mold base 41 to slide to the lower side of the mold cover 42, so that the mold cover 42 positions the pipe fitting 2. At the same time, the sealing rod 31 blocks the side pipe 21 of the tee pipe fitting 2, thus completing the positioning of the pipe fitting 2.

[0039] Furthermore, the transfer mechanism 5 also includes a transfer drive 53, which is connected to the transfer seat 52 for driving the transfer seat 52 and the positioning mold 4 on it to rotate so that the main tube 22 of the positioned tee fitting 2 is directly opposite the push rod 11.

[0040] Furthermore, the sealing mechanism 3 also includes a bracket 32, which is mounted on the transfer seat 52. The mold cover 42 and the sealing rod 31 are both mounted on the bracket 32.

[0041] In this invention, at the feeding position, the tee fitting 2 is placed on the mold base 41. The mold drive 51 drives the mold base 41 to move to the working position. At this time, the mold cover 42 positions the fitting 2 on the mold base 41 and seals the side tube 21. Then, the transfer drive 53 drives the transfer seat 52, the positioning mold 4 and the fitting 2 to rotate together so that the main tube 22 of the fitting 2 is directly opposite the push rod 11. The push rod drive 12 drives the push rod 11 to move down to clean the debris and cutting fluid inside the main tube 22 of the tee fitting 2. This automated cleaning of the fitting debris is highly efficient, facilitates debris collection, and eliminates safety risks.

[0042] Preferably, the mold drive component 51 is one of the same functional structures such as a pneumatic cylinder, an electric cylinder, a hydraulic cylinder, or a ball screw.

[0043] Preferably, the transfer drive 53 is a motor or a motor combined with a reducer structure.

[0044] In a further embodiment of this utility model, the automated pipe trimming device further includes: a feeding mechanism 6, and a transfer mechanism 5 that can also drive the positioning mold 4 to the feeding position, which is located directly above the feeding mechanism 6. A feeding channel is formed inside the feeding mechanism 6, and the entrance of the feeding channel is located directly below the push rod 11.

[0045] In a further embodiment of this invention, the loading and unloading positions are located at the same location. Combining the loading and unloading positions reduces the overall space required.

[0046] In a further embodiment of this utility model, a collection mechanism 7 is provided directly below the push rod 11 for collecting debris and cutting fluid. A collection channel is formed within the collection mechanism 7, and the inlet of the collection channel is located directly below the unloading position.

[0047] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pipe de-scaling automated device, characterized by, include: Material feeding mechanism; The pushing mechanism includes a push rod and a push rod drive. The push rod is hollow inside and connected to an air source. The outer side of the push rod has multiple air blowing holes that communicate with its interior. The push rod drive is connected to the push rod in a driving connection so that the push rod extends into the pipe along a first direction to remove debris and cutting fluid from the pipe.

2. The automated chip removal device for pipe fittings according to claim 1, characterized in that, The end of the push rod that extends into the pipe is tapered.

3. The automated chip removal device for pipe fittings according to claim 1, characterized in that, Also includes: A sealing mechanism, comprising: a sealing rod extending into the side pipe of a tee fitting, with the end of the sealing rod reaching the connection between the side pipe and the main pipe of the tee fitting, for pushing debris in the side pipe into the main pipe of the tee fitting, and maintaining the sealing of the side pipe while the push rod removes debris and cutting fluid from the main pipe.

4. The automated pipe fitting descaling device according to claim 3, characterized in that, Also includes: A positioning mechanism, comprising: a positioning mold, wherein the pipe fitting is positioned within the positioning mold.

5. The automated pipe fitting descaling device according to claim 4, characterized in that, Also includes: A transfer mechanism is connected to the positioning mold via a transmission. The transfer mechanism drives the positioning mold to the loading position and the working position. When the positioning mold is in the loading position, the pipe is installed inside the positioning mold. When the positioning mold is in the working position, the push rod is directly opposite the pipe inside the positioning mold.

6. The automated chip removal device for pipe fittings according to claim 5, characterized in that, The loading station and the working station are arranged side by side in the horizontal direction; the transfer mechanism includes: a mold drive component, which is connected to the positioning mold in a transmission manner to drive the positioning mold to move in the horizontal direction.

7. The automated chip removal device for pipe fittings according to claim 6, characterized in that, The transfer mechanism further includes: a transfer seat, the positioning mold is slidably disposed on the transfer seat, the mold driving component drives the positioning mold to slide and cooperate with the transfer seat, and the sealing rod is disposed on the transfer seat.

8. The automated pipe fitting descaling device according to claim 5, characterized in that, Also includes: The feeding mechanism, the transfer mechanism, can also drive the positioning mold to the feeding position, which is located directly above the feeding mechanism.

9. The automated chip removal device for pipe fittings according to claim 8, characterized in that, The loading position and the unloading position are located at the same location.

10. The automated chip removal device for pipe fittings according to claim 1, characterized in that, A collection mechanism is located directly below the push rod to collect debris and cutting fluid.

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