A blanking mechanism for hardware production

By designing an adjustable-angle conveyor belt and a feeding mechanism that combines a breathable plate, a filter plate, a heating wire, and an exhaust fan, the problem of residual impurities on the surface of metal workpieces was solved, achieving efficient drying and cleaning, and improving product quality and production stability.

CN224349621UActive Publication Date: 2026-06-12SUZHOU BOYURUN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU BOYURUN INTELLIGENT TECHNOLOGY CO LTD
Filing Date
2025-08-06
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

After machining, metal workpieces are prone to leaving impurities such as cutting fluid and metal shavings on their surface. In the traditional blanking process, these impurities flow with the workpiece and contaminate subsequent work stations. Furthermore, long-term residue of cutting fluid can easily cause workpiece corrosion, damaging surface precision and rust prevention performance.

Method used

A feeding mechanism including a conveyor air blowing mechanism was designed. It adopts a combination of an adjustable obtuse angle conveyor belt, a breathable plate and a filter plate, an electric heating wire and an exhaust fan to achieve efficient conveying, cleaning and drying of hardware parts. Impurities are filtered through the filter holes, and hot air dries and blows off the impurities to ensure the cleanliness and dryness of the product.

Benefits of technology

It improves the smoothness and cleaning effect of hardware workpiece conveying, avoids impurities from contaminating subsequent workstations, ensures the precision and rust prevention performance of workpiece surfaces, and is convenient to operate and maintain.

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Abstract

The utility model relates to a kind of blanking mechanism for hardware production, including conveying air blowing mechanism, the conveying air blowing mechanism includes fixed base, the inboard of fixed base is provided with first conveyor belt, the side of fixed base is connected with fixed support, the inboard of fixed support is provided with second conveyor belt, the both sides of fixed base are connected with mounting frame, the both sides of mounting frame are connected with the fixed bolt being connected with fixed base.The blanking mechanism for hardware production, by the obtuse angle adjustable connection of first, second conveyor belt, adapts to different blanking slope, avoids material blocking, improves the smoothness of transmission, mounting groove and thread groove cooperate fixed bolt, realize mounting frame, mounting frame stable assembly, it is convenient to dismount and overhaul, filter plate is quickly replaced by fixed groove, filter hole guarantees clean air, heating wire and air outlet fan collinear reduce heat loss, mounting frame staggered expansion hot air cover, efficient drying and blow off impurities, improve product cleanliness and dryness.
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Description

Technical Field

[0001] This utility model relates to the field of hardware product technology, specifically to a feeding mechanism for hardware product manufacturing. Background Technology

[0002] In the hardware product manufacturing process, the unloading mechanism is the core equipment connecting the processing station and the post-processing stage. It undertakes the task of orderly conveying the workpieces, and at the same time, it needs to handle impurities such as cutting fluid and metal chips on the surface of the workpieces, and dry the cutting fluid. Its operational stability directly affects the production cycle, and the cleaning and drying effect is related to the rust prevention capability, surface precision and assembly adaptability of the hardware workpieces. It is a key support for ensuring the consistency of quality in mass production.

[0003] Please refer to the announcement "CN221542860U" for a hardware product processing blanking device. This patent proposes "a processing table, a guide plate, and a filter device. The guide plate is fixedly connected to the surface of the processing table, and the filter device is disposed on the surface of the guide plate. The filter device includes a discharge port, which is located on the surface of the guide plate... A filter plate is placed on the surface of the discharge port, located on one side of the processing table, and a limit plate is fixedly connected to the surface of the filter plate. This utility model effectively filters materials and iron filings by setting up a filter device." This device and existing blanking devices have the following problems: After the hardware workpiece is cut, the surface is prone to residual cutting fluid, metal filings, and other impurities. In the traditional blanking process, these impurities will contaminate subsequent workstations as the workpiece flows, and long-term residual cutting fluid can easily cause workpiece corrosion, damaging surface precision and rust prevention performance. This application proposes another technical solution to address this problem. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a feeding mechanism for hardware product manufacturing. It has the advantages of improving product cleanliness and dryness, integrating conveying and cleaning functions, and being easy to operate and maintain. It solves the problem that after hardware workpieces are processed, the surface is prone to residual impurities such as cutting fluid and metal shavings. In the traditional feeding process, these impurities will contaminate subsequent workstations as the workpiece flows, and long-term residual cutting fluid can easily cause workpiece corrosion, damaging surface precision and rust prevention performance.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a material feeding mechanism for hardware product production, including a conveying air blowing mechanism, wherein the conveying air blowing mechanism includes a fixed base, and a first conveyor belt is provided on the inner side of the fixed base;

[0006] A fixed bracket is connected to one side of the fixed base, and a second conveyor belt is provided on the inner side of the fixed bracket. Mounting frames are connected to both sides of the fixed base, and fixing bolts connected to the fixed base are connected to both sides of the mounting frames. A vent plate is connected to the inner side of the mounting frame, and a filter plate is connected inside the vent plate. An exhaust fan is connected to one side of the vent plate, and an electric heating wire is provided on the inner side of the mounting frame.

[0007] In one embodiment of this utility model, the first conveyor belt is connected to the second conveyor belt, and the connection angle between the first conveyor belt and the second conveyor belt is an obtuse angle, which is adjustable.

[0008] To achieve the above technical solution, the obtuse angle between the first conveyor belt and the second conveyor belt can be adjusted, which can flexibly adapt to the feeding slope of different hardware parts, avoid material jamming, and improve the smoothness of conveying and the versatility of the scene.

[0009] In one embodiment of this utility model, mounting slots are provided on both sides of the fixed base, and the mounting frame is connected to the fixed base through the mounting slots.

[0010] To achieve the above technical solution, the mounting slots on both sides of the fixed base provide positioning guidance for the mounting frame, facilitating quick alignment and assembly. At the same time, structural adaptation improves connection stability, prevents the mounting frame from shifting during operation, and ensures reliable operation of the hot air system.

[0011] In one embodiment of this utility model, a fixing groove is provided inside the air-permeable plate, and the filter plate is connected to the air-permeable plate through the fixing groove.

[0012] To achieve the above technical solution, the fixing groove inside the air permeable plate is adapted to connect with the filter plate, which not only ensures the filter plate is installed firmly, but also facilitates quick replacement and maintenance, while improving the sealing performance, preventing unfiltered air from entering directly, and ensuring the cleanliness of the blown air.

[0013] In one embodiment of this utility model, the fixed base and the mounting frame are provided with matching threaded grooves inside, and the fixing bolt is connected to the fixed base and the mounting frame through the threaded grooves.

[0014] To achieve the above technical solution, the matching threaded grooves of the fixed base and the mounting frame, along with the fixing bolts, allow for precise adjustment of the connection tightness, ensuring a stable and secure fit of the mounting frame, resisting vibrations during conveying and blowing, and facilitating disassembly and maintenance.

[0015] In one embodiment of this utility model, the heating wire and the exhaust fan are located on the same straight line, and the two mounting frames are offset from each other and located at different positions on both sides of the fixed base.

[0016] To achieve the above technical solution, the co-linear arrangement of the heating wire and the exhaust fan ensures efficient heat conduction and reduces heat loss; the staggered distribution of the two mounting frames avoids airflow collision on both sides, expands the hot air coverage area, and improves the comprehensiveness of drying and removing impurities from the hardware.

[0017] In one embodiment of this utility model, the filter plate has a number of evenly distributed filter holes inside.

[0018] To achieve the above technical solution, the evenly distributed filter holes on the filter plate allow air to pass through smoothly and be fully filtered, which not only intercepts external dust to prevent secondary pollution of the hardware, but also makes the airflow output more balanced, ensuring that the force on each part is even during air blowing and cleaning, thus improving the impurity removal effect.

[0019] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0020] The feeding mechanism for hardware product manufacturing features an adjustable obtuse angle connection between the first and second conveyor belts to accommodate different feeding slopes, preventing material jamming and improving conveying smoothness. The mounting slots and threaded slots work together with the fixing bolts to ensure a stable assembly of the mounting frames, facilitating disassembly and maintenance. The filter plates can be quickly replaced via the fixing slots, and the filter holes ensure clean air intake. The heating wire and the exhaust fan are on the same line to reduce heat loss, and the staggered mounting frames expand the hot air coverage, efficiently drying and blowing away impurities, improving product cleanliness and dryness. The overall design integrates conveying and cleaning functions, is easy to operate and maintain, and is suitable for hardware production. Attached Figure Description

[0021] Figure 1 This is a top view of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of this utility model;

[0023] Figure 3 This is a three-dimensional structural schematic diagram of the present utility model.

[0024] In the diagram: 1. Fixed base; 2. First conveyor belt; 3. Fixed bracket; 4. Second conveyor belt; 5. Mounting frame; 6. Fixing bolts; 7. Ventilation plate; 8. Filter plate; 9. Exhaust fan; 10. Heating wire. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-3 The material feeding mechanism for hardware product production in this embodiment includes a conveying air blowing mechanism, which includes a fixed base 1 and a first conveyor belt 2 disposed on the inner side of the fixed base 1.

[0027] In this embodiment, a fixed bracket 3 is connected to one side of the fixed base 1, and a second conveyor belt 4 is provided on the inner side of the fixed bracket 3. The first conveyor belt 2 is connected to the second conveyor belt 4, and the connection angle between the first conveyor belt 2 and the second conveyor belt 4 is an obtuse angle, which is adjustable. The obtuse angle between the first conveyor belt 2 and the second conveyor belt 4 can be adjusted to flexibly adapt to the feeding slope of different hardware parts, avoid material jamming, and improve the smoothness of conveying and the versatility of the scene.

[0028] The fixed base 1 has mounting frames 5 connected to both sides. Mounting slots are provided on both sides of the fixed base 1. The mounting frames 5 are connected to the fixed base 1 through the mounting slots. The mounting slots on both sides of the fixed base 1 provide positioning guidance for the mounting frames 5, which facilitates quick alignment and assembly. At the same time, the structural adaptation improves the connection stability, prevents the mounting frames 5 from shifting during operation, and ensures the reliable operation of the hot air system. The mounting frames 5 are connected to the fixed base 1 by fixing bolts 6 on both sides.

[0029] In this embodiment, the fixed base 1 and the mounting frame 5 are provided with matching threaded grooves inside. The fixing bolt 6 is connected to the fixed base 1 and the mounting frame 5 through the threaded grooves. The matching threaded grooves of the fixed base 1 and the mounting frame 5 cooperate with the fixing bolt 6 to precisely adjust the connection tightness, so that the mounting frame 5 fits firmly and resists the vibration during conveying and blowing, and is easy to disassemble and maintain. The inner side of the mounting frame 5 is connected to the vent plate 7, and the inside of the vent plate 7 is connected to the filter plate 8.

[0030] The air permeable plate 7 has a fixing groove inside, and the filter plate 8 is connected to the air permeable plate 7 through the fixing groove. The fixing groove inside the air permeable plate 7 is adapted to the filter plate 8, which not only ensures that the filter plate 8 is installed firmly, but also facilitates quick replacement and maintenance, while improving the sealing performance, preventing unfiltered air from entering directly, and ensuring the cleanliness of the blown air. The filter plate 8 has a number of evenly distributed filter holes inside.

[0031] In this embodiment, the evenly distributed filter holes on the filter plate 8 allow air to pass through smoothly and be fully filtered, which not only intercepts external dust to prevent secondary pollution of the hardware, but also makes the airflow output more balanced, ensuring that the force on each part is even when blowing to clean, and improving the impurity removal effect. An exhaust fan is connected to one side of the vent plate 7.

[0032] The inner side of the mounting frame 5 is equipped with a heating wire, which is on the same straight line as the exhaust fan. The two mounting frames 5 are staggered and located at different positions on both sides of the fixed base 1. The co-linear arrangement of the heating wire 10 and the exhaust fan 9 can ensure efficient heat conduction and reduce heat loss. The staggered distribution of the two mounting frames 5 avoids airflow collision on both sides, expands the hot air coverage, and improves the comprehensiveness of drying and removing impurities from the hardware.

[0033] The working principle of the above embodiments is as follows:

[0034] This material feeding mechanism for hardware product manufacturing places the hardware parts on the first conveyor belt 2 during use. The obtuse angle between the conveyor belt 2 and the second conveyor belt 4 allows for adjustable feeding angles, achieving orderly material feeding and transmission. The mounting frames 5 on both sides are positioned by the mounting slots of the fixed base 1 and secured with the matching threaded grooves by fixing bolts 6. Their staggered distribution avoids airflow interference. In the airflow path, outside air is first purified and dust-blocked by the uniform filter holes of the filter plate 8 inside the breathable plate 7, and then heated into hot air by the heating wire 10. The exhaust fan 9 and the heating wire 10 are collinear, directing the hot air towards the conveyed hardware parts. The hot air dries surface moisture on one hand and blows away impurities with airflow impact force, achieving cleaning simultaneously. The staggered air outlets on both sides further enhance the effect. The conveying system ensures smooth feeding. The hot air system, through a closed loop of "filtration → heating → blowing," precisely dries and removes impurities from the hardware parts, improving the cleanliness and dryness of the finished product and adapting to subsequent processing needs. The structural design balances functionality and stability.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A feeding mechanism for manufacturing hardware products, characterized in that: It includes a conveyor air blowing mechanism, which includes a fixed base and a first conveyor belt disposed on the inner side of the fixed base; A fixed bracket is connected to one side of the fixed base, and a second conveyor belt is provided on the inner side of the fixed bracket. Mounting frames are connected to both sides of the fixed base, and fixing bolts connected to the fixed base are connected to both sides of the mounting frames. A vent plate is connected to the inner side of the mounting frame, and a filter plate is connected inside the vent plate. An exhaust fan is connected to one side of the vent plate, and an electric heating wire is provided on the inner side of the mounting frame.

2. The feeding mechanism for hardware product manufacturing according to claim 1, characterized in that: The first conveyor belt is connected to the second conveyor belt, and the connection angle between the first conveyor belt and the second conveyor belt is an obtuse angle, which is adjustable.

3. The feeding mechanism for hardware product manufacturing according to claim 1, characterized in that: The fixed base has mounting slots on both sides, and the mounting frame is connected to the fixed base through the mounting slots.

4. The feeding mechanism for hardware product manufacturing according to claim 1, characterized in that: The air-permeable plate has a fixing groove inside, and the filter plate is connected to the air-permeable plate through the fixing groove.

5. The feeding mechanism for hardware product manufacturing according to claim 1, characterized in that: The fixed base and the mounting frame have matching threaded grooves inside, and the fixing bolts are connected to the fixed base and the mounting frame through the threaded grooves.

6. The feeding mechanism for hardware product manufacturing according to claim 1, characterized in that: The heating wire and the exhaust fan are on the same straight line, and the two mounting frames are staggered and located at different positions on both sides of the fixed base.

7. The feeding mechanism for hardware product manufacturing according to claim 2, characterized in that: The filter plate has a number of evenly distributed filter holes inside.

Citation Information

Patent Citations

  • Discharging device for hardware product machining

    CN221542860U