A pre-silk screen positioning perforation detection structure
By using a positioning perforation detection structure before glass screen printing and utilizing photoelectric sensors to identify the status of the perforation, the problem of screen breakage caused by incomplete perforation was solved, achieving the effect of reducing production costs and improving efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI XINYI PHOTOVOLTAIC GLASS CO LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-06-12
Smart Images

Figure CN224354595U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of glass screen printing, specifically, it relates to a pre-screening positioning and perforation detection structure. Background Technology
[0002] Before the glass enters the screen printing process, it needs to be drilled with laser drilling equipment to meet the requirements of subsequent processing, assembly and function. However, due to process fluctuations, some holes on the glass may not be completely drilled. Incompletely drilled holes are prone to puncturing the screen during the coating process, affecting the integrity and style of the screen printing pattern, speeding up the screen replacement frequency, increasing production costs and affecting glass processing efficiency.
[0003] To address the aforementioned issues, patent application number 2016205946781 discloses an automatic glass screen printing machine, comprising a base plate and a DDC controller. A first cylinder is mounted on the upper end of the base plate, and a mounting plate is mounted on the upper end of the telescopic shaft of the first cylinder. An operating table is mounted above the mounting plate via a support column. A second cylinder is mounted on the upper middle part of the mounting plate, and a top plate is mounted on the upper end of the telescopic shaft of the second cylinder. A top rod is provided on the upper end of the top plate. A hole for the top rod to pass through is opened in the base of the operating table. A screen is mounted above the operating table via a bracket. A third cylinder is mounted on the upper right side of the screen, and a scraper is mounted on the left end of the telescopic shaft of the third cylinder. The first, second, and third cylinders are all electrically connected to the DDC controller, but this design fails to solve the aforementioned problems.
[0004] Therefore, in order to improve or solve at least one of the above problems, a pre-screening positioning perforation detection structure is provided that can effectively prevent glass with incompletely perforated holes from flowing into the screen printing machine, reduce the risk of screen breakage, reduce the frequency of screen replacement, and help reduce production and labor costs. Utility Model Content
[0005] This utility model is designed to solve the aforementioned problems. Its purpose is to provide a pre-printing positioning and perforation detection structure that effectively prevents glass with incompletely perforated holes from flowing into the screen printing machine, reduces the risk of screen breakage, decreases screen replacement frequency, and helps reduce production and labor costs. To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] This utility model provides a pre-screening positioning and perforation detection structure, which includes a positioning bracket and a photoelectric sensor module mounted on the positioning bracket. The positioning bracket includes a mounting base and a bracket body mounted on the mounting base. The mounting base is mounted on a gantry crane beam. One end of the bracket body is connected to the mounting base, and the other end of the bracket body is connected to the photoelectric sensor module.
[0007] The pre-screening positioning and perforation detection structure provided by this utility model may also have the following features: the photoelectric sensor module includes a photoelectric transmitter, a screen printing machine PLC assembly, a screen printing machine conveyor belt switch, and an alarm. The output end of the photoelectric transmitter is connected to the screen printing machine PLC assembly, the screen printing machine conveyor belt switch is connected to the screen printing machine PLC assembly, and the alarm is connected to the screen printing machine PLC assembly.
[0008] The pre-screening positioning and perforation detection structure provided by this utility model may also have the following features: the mounting base includes a mounting base plate and a mounting protrusion disposed on the mounting base plate; the mounting base plate is provided with a first mounting hole, which is evenly disposed on the mounting base plate; and the mounting protrusion is provided with a second mounting hole.
[0009] The pre-screening positioning and perforation detection structure provided by this utility model may also have the following features: the bracket body further includes a first support plate, the first support plate is connected to a first side plate, the first support plate is provided with a first waist-shaped hole, and the first side plate is provided with a positioning hole.
[0010] The pre-screening positioning and perforation detection structure provided by this utility model may also have the following features: the support body includes a second support plate, the second support plate is connected to a second side plate, the second support plate is provided with a second waist-shaped hole and a wire passage hole, and the second side plate is provided with a third waist-shaped hole.
[0011] The pre-screening positioning and perforation detection structure provided by this utility model may also have the following features: the bracket body further includes a first connecting arm, one end of the first connecting arm is provided with a first connecting hole, and the other end of the first connecting arm is provided with a second connecting hole.
[0012] The pre-screening positioning and perforation detection structure provided by this utility model may also have the following features: the support body further includes a second connecting arm, one end of the second connecting arm is provided with a third connecting hole, and the other end of the second connecting arm is provided with a fourth connecting hole.
[0013] The technical advantages of this utility model are as follows: The pre-screening positioning and perforation detection structure provided by this utility model includes a positioning bracket and a photoelectric sensor module mounted on the positioning bracket. The positioning bracket includes a mounting base and a bracket body mounted on the mounting base. The mounting base is mounted on the gantry crane beam. One end of the bracket body is connected to the mounting base, and the other end of the bracket body is connected to the photoelectric sensor module. The photoelectric sensor module is aligned with the drilled hole on the glass through the positioning bracket, which facilitates the photoelectric sensor module to identify whether the hole is completely drilled. This effectively prevents glass with incompletely drilled holes from flowing into the screen printing machine, reduces the risk of screen breakage, reduces the frequency of screen replacement, and helps to reduce production and labor costs. Attached Figure Description
[0014] This manual includes the following figures, which illustrate the following:
[0015] Figure 1 This is a schematic diagram of the connection of the photoelectric sensor module in an embodiment of this utility model;
[0016] Figure 2 This is a schematic diagram of the mounting base in an embodiment of this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the first support plate in the front view direction in an embodiment of this utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the first support plate in the side view direction in an embodiment of this utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the first support plate in the top view direction in an embodiment of this utility model;
[0020] Figure 6 This is a schematic diagram of the structure of the second bracket in the front view direction in an embodiment of this utility model;
[0021] Figure 7 This is a schematic diagram of the structure of the second support plate in the side view direction in an embodiment of this utility model;
[0022] Figure 8 This is a schematic diagram of the structure of the second support plate in the top view of an embodiment of this utility model;
[0023] Figure 9 This is a schematic diagram of the structure of the first connecting arm in the front view direction in an embodiment of this utility model;
[0024] Figure 10 This is a schematic diagram of the structure of the first connecting arm in the side view direction in an embodiment of this utility model;
[0025] Figure 11This is a schematic diagram of the second connecting arm in the front view of an embodiment of this utility model. The components are labeled as follows: photoelectric sensor module-10, photoelectric transmitter-11, screen printing machine PLC assembly-12, screen printing machine conveyor belt switch-13, alarm-14, mounting base-20, mounting base plate-21, first mounting hole-211, mounting protrusion-22, second mounting hole-221, bracket body-30, first support plate-31, first waist-shaped hole-311, first side plate-32, positioning hole-321, second support plate-33, second waist-shaped hole-331, wire through hole-332, second side plate-34, third waist-shaped hole-341, first connecting arm-35, first connecting hole-351, second connecting hole-352, second connecting arm-36, third connecting hole-361, fourth connecting hole-362. Detailed Implementation
[0026] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention, and to facilitate its implementation.
[0027] Figure 1 This is a schematic diagram of the connection of the photoelectric sensor module in an embodiment of this utility model.
[0028] like Figure 1 As shown, the pre-screening positioning and perforation detection structure provided by this utility model includes a positioning bracket and a photoelectric sensor module 10 mounted on the positioning bracket. The positioning bracket includes a mounting base 20 and a bracket body 30 mounted on the mounting base 20. The mounting base 20 is mounted on the gantry crane beam. One end of the bracket body 30 is connected to the mounting base 20, and the other end of the bracket body 30 is connected to the photoelectric sensor module 10. The photoelectric sensor module 10 is aligned with the drilled hole on the glass through the positioning bracket, which facilitates the photoelectric sensor module to identify whether the hole is completely drilled. This effectively prevents glass with incompletely drilled holes from flowing into the screen printing machine, reduces the risk of screen breakage, reduces the frequency of screen replacement, and helps to reduce production and labor costs.
[0029] like Figure 1 As shown, the photoelectric sensor module 10 includes a photoelectric transmitter 11, a screen printing machine PLC assembly 12, a screen printing machine conveyor belt switch 13, and an alarm 14. The output terminal of the photoelectric transmitter 11 is connected to the screen printing machine PLC assembly 12 through a signal processing circuit. The screen printing machine conveyor belt switch 13 is connected to the screen printing machine PLC assembly 12. The alarm 14 is connected to the screen printing machine PLC assembly 12. The photoelectric receiver used in conjunction with the photoelectric transmitter 11 is located below the glass drilling hole and is connected to the screen printing machine PLC assembly 12.
[0030] The photoelectric transmitter 11 emits a detection parallel light. When the hole is completely drilled, the detection parallel light passes smoothly through the hole and reaches the photoelectric receiver, indicating that the hole is completely drilled. When the hole is not completely drilled, the detection parallel light is affected by the glass and deflected or blocked, so the photoelectric receiver cannot receive the detection parallel light, indicating that the hole is not completely drilled. At this time, the screen printing machine PLC assembly 12 receives the signals from the photoelectric transmitter 11 and the photoelectric receiver, closes the screen printing machine conveyor belt switch 13, stops the operation of the screen printing machine conveyor belt, and stops the glass conveying. This effectively prevents glass with incompletely drilled holes from flowing into the screen printing machine, reduces the risk of screen breakage, reduces the frequency of screen replacement, and helps to reduce production and labor costs. At the same time, the screen printing machine PLC assembly 12 controls the alarm 14 to work, reminding on-site personnel that the hole on the glass is not completely drilled.
[0031] Figure 2 This is a schematic diagram of the mounting base in an embodiment of this utility model.
[0032] like Figure 2 As shown, the mounting base 20 includes a mounting base plate 21 and mounting protrusions 22 disposed on the mounting base plate 21. The mounting base plate 21 has first mounting holes 211, which are evenly distributed on the mounting base plate 21. Screws are inserted through the first mounting holes 211 and into the gantry crane beam, thereby stably mounting the mounting base 20 onto the gantry crane beam and improving the stability of the photoelectric sensor module 10 during the detection process. The mounting protrusions 22 have second mounting holes 221, which are used to connect with the bracket body 30.
[0033] Figure 3 This is a schematic diagram of the structure of the first support plate in the front view direction in an embodiment of this utility model; Figure 4 This is a schematic diagram of the structure of the first support plate in the side view direction in an embodiment of this utility model; Figure 5 This is a schematic diagram of the structure of the first support plate in the top view of an embodiment of this utility model.
[0034] like Figure 3 , Figure 4 as well as Figure 5 As shown, the bracket body 30 includes a first support plate 31, and a first side plate 32 is connected to the first support plate 31. The first side plate 32 is connected to one side of the first support plate 31, so that the first support plate 31 and the first side plate 32 form an "L" shape. The first support plate 31 is provided with a first waist-shaped hole 311. Two first waist-shaped holes 311 are aligned with each other on the first support plate 31. The first side plate 32 is provided with a positioning hole 321. The positioning hole 321 is used to install and arrange the photoelectric transmitter 11. The photoelectric transmitter 11 is installed in the positioning hole 321 and is located above the glass drilling hole position, which facilitates the detection of the status of the glass drilling hole position.
[0035] Figure 6 This is a schematic diagram of the structure of the second bracket in the front view direction in an embodiment of this utility model; Figure 7 This is a schematic diagram of the structure of the second support plate in the side view direction in an embodiment of this utility model; Figure 8 This is a schematic diagram of the structure of the second support plate in the top view of an embodiment of this utility model.
[0036] like Figure 6 , Figure 7 as well as Figure 8 As shown, the bracket body 30 includes a second support plate 33, which is connected to a second side plate 34. The second side plate 34 is connected to one side of the second support plate 33, making the second support plate 33 and the second side plate 34 form an "L" shape. The second support plate 33 is provided with a second waist-shaped hole 331 and a wire hole 332. The two second waist-shaped holes 331 are aligned with each other on the second support plate 33. The second waist-shaped holes 331 correspond to the first waist-shaped holes 311. The first support plate 31 and the second support plate 33 are connected by bolts passing through the first waist-shaped holes 311 and the second waist-shaped holes 331. The positional relationship between the first support plate 31 and the second support plate 33 can be easily adjusted, and the position height of the photoelectric transmitter 11 can be easily adjusted along the direction of the first support plate 31, which improves the reliability of the structure. The wire hole 332 facilitates the arrangement of the signal processing circuit of the photoelectric transmitter 11. The second side plate 34 is provided with a third waist-shaped hole 341, and the two third waist-shaped holes 341 are aligned with each other on the second side plate 34.
[0037] Figure 9 This is a schematic diagram of the structure of the first connecting arm in the front view direction in an embodiment of this utility model; Figure 10 This is a schematic diagram of the structure of the first connecting arm in the side view direction in an embodiment of this utility model; Figure 11 This is a schematic diagram of the structure of the second connecting arm in the front view of an embodiment of this utility model.
[0038] like Figure 9 , Figure 10 as well as Figure 11 As shown, the bracket body 30 also includes a first connecting arm 35 and a second connecting arm 36. One end of the first connecting arm 35 is provided with a first connecting hole 351. The two first connecting holes 351 are located at the ends of the first connecting arm 35 and are adapted to the third oblong hole 341. Bolts are inserted through the first connecting holes 351 and the third oblong hole 341 to connect the first connecting arm 35 to the second side plate 34 and the second support plate 33. The first connecting arm 35 is made of hollow aluminum, which facilitates the arrangement of the signal processing circuit of the photoelectric transmitter 11.
[0039] The other end of the first connecting arm 35 is provided with a second connecting hole 352, and one end of the second connecting arm 36 is provided with a third connecting hole 361. The second connecting hole 352 and the third connecting hole 361 correspond to each other. A bolt is inserted into the second connecting hole 352 and the third connecting hole 361 to achieve a rotatable connection between the first connecting arm 35 and the second connecting arm 36. The other end of the second connecting arm 36 is provided with a fourth connecting hole 362. The fourth connecting hole 362 corresponds to the second mounting hole 221 on the mounting protrusion 22. A bolt is inserted into the fourth connecting hole 362 and the second mounting hole 221 to achieve a rotatable connection between the second connecting arm 36 and the mounting base 20.
[0040] The pre-screening positioning and perforation detection structure provided by this utility model facilitates the photoelectric sensor module to identify whether the hole is completely perforated, effectively preventing glass with incompletely perforated holes from flowing into the screen printing machine, reducing the risk of screen breakage, reducing screen replacement frequency, and helping to reduce production and labor costs. At the same time, the position and height of the photoelectric transmitter 11 can be easily adjusted by installing the base 20 and the bracket body 30, allowing for flexible adjustment.
[0041] The role and effect of the embodiments
[0042] The pre-screen printing positioning and perforation detection structure provided by this utility model includes a positioning bracket and a photoelectric sensor module 10 mounted on the positioning bracket. The positioning bracket includes a mounting base 20 and a bracket body 30 mounted on the mounting base 20. The mounting base 20 is mounted on a gantry crane beam. One end of the bracket body 30 is connected to the mounting base 20, and the other end of the bracket body 30 is connected to the photoelectric sensor module 10. The photoelectric sensor module 10 is aligned with the drilled hole on the glass through the positioning bracket, which facilitates the photoelectric sensor module to identify whether the hole is completely drilled. This effectively prevents glass with incompletely drilled holes from flowing into the screen printing machine, reduces the risk of screen breakage, reduces the frequency of screen replacement, and helps to reduce production and labor costs.
[0043] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.
Claims
1. A pre-screening positioning and perforation detection structure, characterized in that, The system includes a positioning bracket and a photoelectric sensor module (10) mounted on the positioning bracket. The positioning bracket includes a mounting base (20) and a bracket body (30) mounted on the mounting base (20). The mounting base (20) is mounted on the gantry crane beam. One end of the bracket body (30) is connected to the mounting base (20), and the other end of the bracket body (30) is connected to the photoelectric sensor module (10).
2. The pre-screening positioning and perforation detection structure according to claim 1, characterized in that, The photoelectric sensor module (10) includes a photoelectric transmitter (11), a screen printing machine PLC assembly (12), a screen printing machine conveyor belt switch (13), and an alarm (14). The output terminal of the photoelectric transmitter (11) is connected to the screen printing machine PLC assembly (12), the screen printing machine conveyor belt switch (13) is connected to the screen printing machine PLC assembly (12), and the alarm (14) is connected to the screen printing machine PLC assembly (12).
3. The pre-screening positioning and perforation detection structure according to claim 2, characterized in that, The mounting base (20) includes a mounting base plate (21) and a mounting protrusion (22) provided on the mounting base plate (21). The mounting base plate (21) is provided with a first mounting hole (211), which is evenly distributed on the mounting base plate (21). The mounting protrusion (22) is provided with a second mounting hole (221).
4. The pre-screening positioning and perforation detection structure according to claim 3, characterized in that, The bracket body (30) also includes a first support plate (31), the first support plate (31) is connected to a first side plate (32), the first support plate (31) is provided with a first waist-shaped hole (311), and the first side plate (32) is provided with a positioning hole (321).
5. The pre-screening positioning and perforation detection structure according to claim 4, characterized in that, The bracket body (30) includes a second support plate (33), the second support plate (33) is connected to a second side plate (34), the second support plate (33) is provided with a second waist-shaped hole (331) and a wire hole (332), and the second side plate (34) is provided with a third waist-shaped hole (341).
6. The pre-screening positioning and perforation detection structure according to claim 5, characterized in that, The support body (30) also includes a first connecting arm (35), one end of which is provided with a first connecting hole (351), and the other end of which is provided with a second connecting hole (352).
7. The pre-screening positioning and perforation detection structure according to claim 6, characterized in that, The bracket body (30) also includes a second connecting arm (36), one end of which is provided with a third connecting hole (361), and the other end of which is provided with a fourth connecting hole (362).