Efficient cutting device for lost foam
By designing an efficient cutting device, the problems of low precision and low processing efficiency in traditional lost foam cutting have been solved, achieving high precision and rapid tool change, and improving the processing efficiency of lost foam.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG PUJIANG JINGYU CASTING CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-06-16
AI Technical Summary
Traditional lost foam cutting equipment has low cutting accuracy, especially when cutting chamfers. It is also difficult to guarantee the accuracy when cutting thick foam materials. Furthermore, the material is prone to slippage and deformation when cutting thick foam materials, which affects the cutting accuracy. In addition, replacing the cutting blade is time-consuming and affects the processing efficiency.
A high-efficiency cutting device was designed, comprising a cutting table, a CNC operating table, a moving mechanism, an orientation adjustment mechanism, and an angle adjustment mechanism. The moving mechanism drives the tool mounting block to move, the orientation adjustment mechanism adjusts the tool direction, the angle adjustment mechanism enables cutting at different angles, and the lost foam is fixed by a suction cup to prevent displacement.
It improves cutting accuracy and processing efficiency, simplifies the tool changing process, prevents displacement of the lost foam during cutting, and enhances overall processing efficiency.
Smart Images
Figure CN224360300U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lost foam casting technology, and in particular to a high-efficiency cutting device for lost foam casting. Background Technology
[0002] Lost foam casting is a process model that uses foam plastic models instead of traditional wooden or metal molds for casting production. Traditional lost foam cutting devices have low cutting accuracy, especially when cutting chamfers, where the cutting accuracy is difficult to guarantee. When cutting thick foam materials, the material is prone to slippage and deformation, affecting the cutting accuracy. Furthermore, different cutting blades need to be changed as needed during the cutting process. The cutting blades are mostly fixed to the frame by screws, which consumes a lot of downtime during the replacement, thus affecting the processing efficiency. Therefore, there is a need to propose a high-efficiency lost foam cutting device. Utility Model Content
[0003] The purpose of this invention is to address the problems existing in the background technology by proposing a high-efficiency cutting device for lost foam casting.
[0004] The technical solution of this utility model: A high-efficiency cutting device for lost foam casting includes a cutting table. A CNC operating table is provided on the front side of the cutting table. A moving mechanism is provided on the top surface of the cutting table. An orientation adjustment mechanism is provided on the inner top surface of the moving mechanism. The orientation adjustment mechanism includes a carrier plate. A motor is provided on the top surface of the carrier plate. The output end of the motor extends through to the bottom surface of the carrier plate and is provided with a drive wheel. A driven wheel is rotatably provided on the bottom surface of the carrier plate. An angle adjustment mechanism is provided on the bottom surface of the driven wheel. The angle adjustment mechanism includes a mounting plate. Two fixing plates are provided on the bottom surface of the mounting plate. One of the fixing plates is... A second motor is installed on the rear side of the fixed plate. The output end of the second motor is equipped with a one-way screw. The outer ring of the one-way screw is threaded with a rack. Two support plates are installed on the bottom surface of the mounting plate. A rotating rod is rotatably installed between the two support plates. The outer ring of the rotating rod is equipped with a gear and a U-shaped frame. The bottom surface of the U-shaped frame has a sliding groove. A knob is installed on the left side of the U-shaped frame. A two-way screw is installed on the right side of the knob. Both ends of the two-way screw are threaded with L-shaped threaded blocks. A locking block is installed on the side of the two L-shaped threaded blocks that are close to each other. The outer wall of the two locking blocks is slidably equipped with the same tool mounting block.
[0005] Preferably, the top surface of the cutting table is provided with a suction cup.
[0006] Preferably, the moving mechanism includes two C-shaped frames. A motor is installed on the front side of the left C-shaped frame. The output end of the motor extends through the interior of the C-shaped frame and is equipped with a lead screw. A threaded block is threaded to the outer ring of the lead screw. A gantry frame is installed on the top surface of the threaded block. A cylinder push rod is installed on the top surface of the gantry frame. The output end of the cylinder push rod extends through the interior top surface of the gantry frame and is equipped with an electric guide rail. A slide table is slidably installed at the middle end of the electric guide rail.
[0007] Preferably, a guide rod is provided inside one of the C-shaped frames on the right side, and a guide block is slidably provided on the outer ring of the guide rod. The top surface of the guide block is fixedly connected to the bottom surface of the other end of the gantry frame.
[0008] Preferably, the top surface of the electric guide rail is provided with two limiting rods, the top ends of the two limiting rods extending through to the top surface of the gantry and slidingly connected to the gantry.
[0009] Preferably, the bottom surface of the slide is fixedly connected to the top surface of the carrier plate.
[0010] Preferably, the driving wheel and the driven wheel are meshed together.
[0011] Preferably, the top surface of the rack is in contact with the bottom surface of the mounting plate, the rack is meshed with the gear, and the bottom surface of the U-shaped frame is provided with U-shaped positioning blocks on both the front and rear sides of the tool mounting block.
[0012] Compared with the prior art, the present invention has the following beneficial technical effects:
[0013] This invention features a moving mechanism that allows the tool mounting block to move in various directions, an orientation adjustment mechanism that allows the tool mounting block to rotate, and an angle adjustment mechanism that allows for not only adjusting the tool mounting block to different angles but also for quick disassembly and installation. This device not only improves cutting accuracy but also facilitates the fixing of the lost foam casting by a suction cup, preventing displacement during cutting and increasing the speed of tool replacement, thereby improving processing efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a partial structural schematic diagram of the present invention;
[0016] Figure 3 This is a bottom view of a portion of the structure of this utility model;
[0017] Figure 4This is a schematic diagram of the U-shaped frame in this utility model;
[0018] Figure 5 This is a schematic diagram of the internal structure of the U-shaped frame in this utility model;
[0019] Figure 6 This is a schematic diagram of the tool mounting block in this utility model.
[0020] Reference numerals: 1. Cutting table; 2. CNC operating table; 3. Moving mechanism; 301. C-frame; 302. Motor 3; 303. Lead screw; 304. Threaded block; 305. Gantry frame; 306. Cylinder push rod; 307. Electric guide rail; 308. Slide table; 4. Orientation adjustment mechanism; 401. Carrier plate; 402. Motor 1; 403. Drive wheel; 404. Driven wheel; 5. Angle adjustment mechanism; 50 1. Mounting plate; 502. Fixing plate; 503. Motor II; 504. One-way screw; 505. Rack; 506. Support plate; 507. Rotating rod; 508. Gear; 509. U-shaped frame; 510. Knob; 511. Two-way screw; 512. L-shaped threaded block; 513. Clamping block; 514. Tool mounting block; 6. Suction cup; 7. Guide rod; 8. Guide block; 9. Limiting rod; 10. U-shaped positioning block. Detailed Implementation
[0021] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0022] Example
[0023] like Figures 1 to 6 As shown, this utility model proposes a high-efficiency lost foam casting cutting device, including a cutting table 1. A CNC operating table 2 is provided on the front side of the cutting table 1, and the front side of the cutting table 1 is fixedly connected to the rear side of the CNC operating table 2. The operation of the equipment can be controlled by the CNC operating table 2. A moving mechanism 3 is provided on the top surface of the cutting table 1. The moving mechanism 3 includes two C-shaped frames 301. The bottom surface of the C-shaped frames 301 is fixedly connected to the top surface of the cutting table 1. A motor 302 is provided on the front side of the left C-shaped frame 301. The front side of the motor is fixedly connected to the rear side of the motor 302. The output end of the motor 302 extends through the interior of the C-frame 301 and is equipped with a lead screw 303. The output end of the motor 302 is rotatably connected to the C-frame 301. The output end of the motor 302 is fixedly connected to the front end of the lead screw 303. The outer ring of the lead screw 303 is threadedly connected to a threaded carrier block 304. The output end of the motor 302 can drive the lead screw 303 to rotate. The lead screw 303 can drive the threaded carrier block 304 to move along the lead screw 303.
[0024] A gantry 305 is mounted on the top surface of the threaded block 304. The top surface of the threaded block 304 is fixedly connected to the bottom surface of the gantry 305. A guide rod 7 is installed inside a C-shaped frame 301 on the right side. The guide rod 7 is fixedly installed inside the C-shaped frame 301. A guide block 8 is slidably mounted on the outer ring of the guide rod 7. The guide rod 7 guides and limits the movement of the guide block 8, ensuring that the guide block 8 always maintains a straight line. The other end of the gantry 305 is fixedly connected to the bottom surface of the gantry 305. The other end of the gantry 305 can be guided and limited by the guide block 8. The top surface of the gantry 305 is provided with a cylinder push rod 306. The top surface of the gantry 305 and the bottom surface of the cylinder push rod 306 are fixedly connected. The output end of the cylinder push rod 306 extends through to the inner top surface of the gantry 305 and is provided with an electric guide rail 307. The output end of the cylinder push rod 306 is slidably connected to the gantry 305. The output end of the cylinder push rod 306 is fixedly connected to the top surface of the electric guide rail 307.
[0025] Two limiting rods 9 are provided on the top surface of the electric guide rail 307. The top surface of the electric guide rail 307 is fixedly connected to the bottom end of the limiting rods 9. The top ends of the two limiting rods 9 extend through to the top surface of the gantry 305 and are slidably connected to the gantry 305. By setting the limiting rods 9, the running trajectory of the electric guide rail 307 can be guided and limited, so that the electric guide rail 307 always maintains a straight running state. A slide table 308 is slidably provided at the middle of the electric guide rail 307. The bottom surface of the slide table 308 is flush with the carrier plate 401. The top surface of the moving mechanism 3 is fixedly connected. The internal top surface of the moving mechanism 3 is provided with an orientation adjustment mechanism 4. The orientation adjustment mechanism 4 includes a carrier plate 401. A motor 402 is provided on the top surface of the carrier plate 401. The top surface of the carrier plate 401 and the bottom surface of the motor 402 are fixedly connected. The output end of the motor 402 extends through to the bottom surface of the carrier plate 401 and is provided with a drive wheel 403. The output end of the motor 402 is rotatably connected to the carrier plate 401. The output end of the motor 402 is fixedly connected to the drive wheel 403.
[0026] A driven wheel 404 is rotatably mounted on the bottom surface of the carrier plate 401. The driving wheel 403 meshes with the driven wheel 404 to facilitate transmission. An angle adjustment mechanism 5 is provided on the bottom surface of the driven wheel 404. The angle adjustment mechanism 5 includes a mounting plate 501, the top surface of which is fixedly connected to the bottom surface of the driven wheel 404. The rotation of the driven wheel 404 can drive the mounting plate 501 to rotate. Two fixing plates 502 are provided on the bottom surface of the mounting plate 501, and the bottom surface of the mounting plate 501 is fixedly connected to the top surface of the fixing plates 502. A second motor 503 is provided on the rear side of a fixed plate 502. The rear side of the fixed plate 502 is fixedly connected to the front side of the second motor 503. A one-way screw 504 is provided at the output end of the second motor 503. The output end of the second motor 503 is fixedly connected to the rear end of the one-way screw 504. A rack 505 is threadedly connected to the outer ring of the one-way screw 504. The output end of the second motor 503 can drive the one-way screw 504 to rotate. The rotation of the one-way screw 504 can drive the rack 505 to move back and forth along the one-way screw 504.
[0027] The top surface of the rack 505 is in contact with the bottom surface of the mounting plate 501, thereby guiding and limiting the running trajectory of the rack 505. Two support plates 506 are provided on the bottom surface of the mounting plate 501, and the bottom surface of the mounting plate 501 is fixedly connected to the top surface of the support plates 506. A rotating rod 507 is rotatably mounted between the two support plates 506. A gear 508 and a U-shaped bracket 509 are provided on the outer ring of the rotating rod 507, and the outer ring of the rotating rod 507 is fixedly connected to the gear 508 and the U-shaped bracket 509. The rack 505 is meshed with the gear 508 to facilitate transmission between them. The bottom surface of the frame 509 is provided with a sliding groove. A knob 510 is provided on the left side of the U-shaped frame 509. The left side of the U-shaped frame 509 is fixedly connected to the right side of the knob 510. A bidirectional screw 511 is provided on the right side of the knob 510. The right side of the knob 510 is fixedly connected to the left end of the bidirectional screw 511. Both ends of the bidirectional screw 511 are threaded with L-shaped threaded blocks 512. By rotating the knob 510, the bidirectional screw 511 can be driven to rotate. The rotation of the bidirectional screw 511 can drive the two L-shaped threaded blocks 512 to move closer to each other or further away from each other.
[0028] Two L-shaped threaded blocks 512 are each provided with a locking block 513 on one side close to each other. The L-shaped threaded blocks 512 and the locking blocks 513 are fixedly connected. The same tool mounting block 514 is slidably provided on the outer wall of the two locking blocks 513. The locking blocks 513 and the tool mounting block 514 are slidably connected, which facilitates quick disassembly and installation of the tool mounting block 514. The bottom surface of the U-shaped frame 509 is provided with U-shaped positioning blocks 10 on both the front and rear sides of the tool mounting block 514. The bottom surface of the U-shaped frame 509 is fixedly connected with the top surface of the U-shaped positioning block 10. By setting two U-shaped positioning blocks 10, the position of the tool mounting block 514 can be limited, which is convenient for positioning. The top surface of the cutting table 1 is provided with a suction cup 6. The top surface of the cutting table 1 is fixedly connected with the bottom surface of the suction cup 6. By placing the lost foam on the top surface of the suction cup 6, the lost foam can be stably adsorbed on the top surface of the suction cup 6, preventing the lost foam from shifting during the cutting process.
[0029] In this embodiment, when using this device, to replace the tool mounting block 514, the knob 510 needs to be rotated. Rotating the knob 510 drives the bidirectional screw 511 to rotate, which in turn moves the two L-shaped threaded blocks 512 away from each other. This allows the locking blocks 513 to be pulled out from both sides of the tool mounting block 514, allowing the tool mounting block 514 to be removed. The desired tool mounting block 514 is then placed between the two U-shaped positioning blocks 10. Rotating the knob 510 again drives the bidirectional screw 511 to rotate, which in turn moves the two L-shaped threaded blocks 512 away from each other. The components move closer together to each other, thus installing the locking block 513 into the interior of both sides of the tool mounting block 514, making the tool mounting block 514 stable. When it is necessary to adjust the angle of the tool mounting block 514, the second motor 503 needs to be operated. The output end of the second motor 503 can drive the one-way screw 504 to rotate. The rotation of the one-way screw 504 can drive the rack 505 to move along the one-way screw 504. The movement of the rack 505 can drive the gear 508 to rotate. The rotation of the gear 508 can drive the rotating rod 507 to rotate. The rotation of the rotating rod 507 can drive the U-shaped frame 509 to rotate. The rotation of the U-shaped frame 509 can thus drive the tool mounting block 514 to adjust its angle.
[0030] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. A high-efficiency cutting device for lost foam casting, comprising a cutting table (1), characterized in that: A CNC operating table (2) is provided on the front side of the cutting table (1). A moving mechanism (3) is provided on the top surface of the cutting table (1). An orientation adjustment mechanism (4) is provided on the inner top surface of the moving mechanism (3). The orientation adjustment mechanism (4) includes a carrier plate (401). A motor (402) is provided on the top surface of the carrier plate (401). The output end of the motor (402) extends through to the bottom surface of the carrier plate (401) and is provided with a drive wheel (403). A driven wheel (404) is rotatably provided on the bottom surface of the carrier plate (401). An angle adjustment mechanism (5) is provided on the bottom surface of the driven wheel (404). The angle adjustment mechanism (5) includes a mounting plate (501). Two fixing plates (502) are provided on the bottom surface of the mounting plate (501). A motor (503) is provided on the rear side of one of the fixing plates (502). The output end of the mounting plate (501) is provided with a one-way screw (504), and the outer ring of the one-way screw (504) is threadedly connected to a rack (505). The bottom surface of the mounting plate (501) is provided with two support plates (506), and a rotating rod (507) is rotatably arranged between the two support plates (506). The outer ring of the rotating rod (507) is provided with a gear (508) and a U-shaped frame (509). The bottom surface of the U-shaped frame (509) is provided with a sliding groove. A knob (510) is provided on the left side of the U-shaped frame (509), and a two-way screw (511) is provided on the right side of the knob (510). Both ends of the two-way screw (511) are threadedly connected to L-shaped threaded blocks (512). A locking block (513) is provided on the side of the two L-shaped threaded blocks (512) that are close to each other. The outer wall of the two locking blocks (513) is slidably provided with the same tool mounting block (514).
2. The high-efficiency cutting device for lost foam casting according to claim 1, characterized in that, The top surface of the cutting table (1) is provided with a suction cup (6).
3. The high-efficiency cutting device for lost foam casting according to claim 1, characterized in that, The moving mechanism (3) includes two C-shaped frames (301). A motor (302) is provided on the front side of the left C-shaped frame (301). The output end of the motor (302) extends through the interior of the C-shaped frame (301) and is provided with a lead screw (303). The outer ring of the lead screw (303) is threadedly connected to a threaded block (304). A gantry frame (305) is provided on the top surface of the threaded block (304). A cylinder push rod (306) is provided on the top surface of the gantry frame (305). The output end of the cylinder push rod (306) extends through the interior top surface of the gantry frame (305) and is provided with an electric guide rail (307). A slide table (308) is slidably provided at the middle end of the electric guide rail (307).
4. The high-efficiency cutting device for lost foam casting according to claim 3, characterized in that, A guide rod (7) is provided inside one of the C-shaped frames (301) located on the right side. A guide block (8) is slidably provided on the outer ring of the guide rod (7). The top surface of the guide block (8) is fixedly connected to the bottom surface of the other end of the gantry frame (305).
5. The high-efficiency cutting device for lost foam casting according to claim 3, characterized in that, The top surface of the electric guide rail (307) is provided with two limiting rods (9), the top ends of the two limiting rods (9) extend through to the top surface of the gantry frame (305) and are slidably connected to the gantry frame (305).
6. The high-efficiency cutting device for lost foam casting according to claim 3, characterized in that, The bottom surface of the slide (308) is fixedly connected to the top surface of the carrier plate (401).
7. The high-efficiency cutting device for lost foam casting according to claim 1, characterized in that, The driving wheel (403) and the driven wheel (404) are meshed.
8. The high-efficiency cutting device for lost foam casting according to claim 1, characterized in that, The top surface of the rack (505) is in contact with the bottom surface of the mounting plate (501), and the rack (505) is meshed with the gear (508). The bottom surface of the U-shaped frame (509) is provided with U-shaped positioning blocks (10) on both the front and rear sides of the tool mounting block (514).