A material belt visual inspection material channel guide rail

By installing a camera detection device and elastic pressure components on the material conveyor rail, the problem of not being able to monitor the material belt in real time during the conveying process was solved, realizing real-time detection of the material belt and improving production efficiency.

CN224361937UActive Publication Date: 2026-06-16SHANGHAI LIK MECHANICAL & ELECTRICAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI LIK MECHANICAL & ELECTRICAL TECH CO LTD
Filing Date
2025-07-02
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

The existing material guide rails cannot monitor the movement of the material belt during the conveying process in real time, making it difficult to detect damage in time and affecting production efficiency.

Method used

A camera detection device is installed on the material guide rail, and the material strip is restricted and detected in real time through the cooperation of the limit rail and the side rail, combined with the elastic pressure component.

Benefits of technology

It enables real-time detection during the conveyor belt process, improves production efficiency, reduces subsequent detection steps, and enhances the practicality of the conveyor belt process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224361937U_ABST
    Figure CN224361937U_ABST
Patent Text Reader

Abstract

The application discloses a material belt visual inspection material channel guide rail and relates to the field of material belts, which comprises a material belt seat and a material belt, a limiting rail is installed on the upper part of one side of the material belt seat, a side rail is installed on the upper part of the other side of the material belt seat, a first camera installation area is formed in the limiting rail, a second camera installation area is formed in the side rail, and an elastic pressure piece is further installed on the limiting rail. The application is characterized in that a camera detection device is installed in the first camera installation area on the limiting rail, a camera device is installed on the inner side of the second camera installation area on the side rail, the material belt is detected by the camera device, and the detection purpose is achieved. When the material belt seat and the limiting rail are installed, the recesses on the positioning column and the positioning piece correspond to each other in the up-down direction, at this time, the limiting rail is gradually moved downwards, the positioning column enters the inside of the recess, the limiting rail and the two ends of the material belt seat can be conveniently leveled, and the overall practicability is improved.
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Description

Technical Field

[0001] This application relates to the field of material strips, and in particular to a material guide rail for visual inspection of material strips. Background Technology

[0002] Component tape is a key auxiliary consumable in surface mount technology, mainly used for splicing electronic component tapes, and suitable for mounting scenarios with bandwidths from 8mm to 32mm. As a basic material in the electronics assembly industry, it is widely used in computers, communication equipment, automotive electronics, medical equipment, and industrial control.

[0003] Currently, in the process of material strip processing, the material strip needs to be conveyed through a material conveyor. During the conveying process, the general material guide rail cannot monitor the movement of the material strip in real time. This makes it difficult to ensure real-time observation of the damage caused to the material strip during the conveying process, and further inspection is required in the later stages. The overall process involves many steps, which is not conducive to improving the overall production efficiency. Utility Model Content

[0004] To address the problem that conventional material guide rails cannot monitor the movement of the material belt in real time, making it difficult to ensure real-time observation of damage to the material belt during conveying, this application provides a material guide rail for visual inspection of material belts.

[0005] The material guide rail for visual inspection of material strip provided in this application adopts the following technical solution:

[0006] It includes a material belt seat and a material belt. A limit rail is installed on the upper part of one side of the material belt seat, and a side rail is installed on the upper part of the other side of the material belt seat. A first camera mounting area is opened on the limit rail, and a second camera mounting area is opened on the side rail. An elastic pressure component is also installed on the limit rail.

[0007] By adopting the above technical solution, the material strip is placed on the material strip seat for detection. The camera detection device can be installed inside the first camera installation area on the limit rail, and the camera device can be installed inside the second camera installation area on the side rail.

[0008] Preferably, the side rail and the limiting rail are arranged opposite to each other, the material strip is located on the material strip seat, and the material strip is also located between the side rail and the limiting rail.

[0009] By adopting the above technical solution, the material strip is located between the side rail and the limit rail, which facilitates the detection by the installed camera device.

[0010] Preferably, the elastic pressure component includes a fixed block, a movable column is movably installed inside the fixed block, a connecting block is installed at the lower part of the movable column, a connecting shaft is installed on the connecting block, and an elastic pressure roller is movably connected to the connecting block through the connecting shaft.

[0011] By adopting the above technical solution, the elastic pressure roller is always in contact with the surface of the material belt, thus restricting the material belt.

[0012] Preferably, the lower part of the elastic pressure roller contacts the side of the material belt, a spring is installed on the lower side of the movable column, the upper end of the spring is connected to the inner side of the fixed block, and the other end of the spring is connected to the connecting block.

[0013] By adopting the above technical solution, when inspecting different material strips, the spring on the upper part of the elastic pressure roller applies force to different material strips, which can ensure that the elastic pressure roller always adheres to the surface of the material strip.

[0014] Preferably, a limiting cylinder is installed on the limiting rail, and an adjusting column is inserted into the inside of the limiting cylinder. The lower end of the adjusting column is connected to the upper surface of the material belt seat.

[0015] By adopting the above technical solution, one end of the fastening bolt is separated from the side of the adjusting column, at which point the adjusting column can be moved up or down.

[0016] Preferably, the side of the limiting cylinder is threaded with a fastening bolt, and one end of the fastening bolt abuts against the side of the adjusting column.

[0017] By adopting the above technical solution, one end of the fastening bolt is separated from the side of the adjusting column, at which point the adjusting column can be moved up or down.

[0018] Preferably, a positioning element is installed on the rear side of the limiting rail, and a groove is formed at the lower part of the positioning element. A positioning post is installed on the rear side of the material belt seat. The diameter of the positioning post is adapted to the width of the groove, and the positioning post is located inside the groove.

[0019] By adopting the above technical solution, when installing the material belt seat and the limiting rail, the grooves on the positioning pin and the positioning component are aligned vertically. At this time, the limiting rail is gradually moved downward so that the positioning pin enters the interior of the groove, which can easily make the two ends of the limiting rail and the material belt seat flush.

[0020] In summary, this application includes at least one of the following beneficial technical effects:

[0021] 1. This application installs a camera detection device inside the first camera mounting area on the limiting rail and a camera device inside the second camera mounting area on the side rail. The camera devices detect the material strip to achieve the detection purpose. When installing the material strip seat and the limiting rail, the grooves on the positioning post and the positioning part are aligned vertically. At this time, the limiting rail is gradually moved downward so that the positioning post enters the inside of the groove. This can easily make the two ends of the limiting rail and the material strip seat flush, improving the overall practicality.

[0022] 2. This application separates one end of the fastening bolt from the side of the adjusting column. At this time, the adjusting column is moved up or down, which drives the lower material strip seat to move up or down. This can increase or decrease the distance between the surface of the material strip seat and the limit rail, which can facilitate the detection of different material strips. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a material guide rail for visual inspection of a material strip, according to an embodiment of this application.

[0024] Figure 2 This is a schematic diagram illustrating the overall rear structure of the embodiments of this application;

[0025] Figure 3 This is a schematic diagram illustrating the overall rear view structure, representing a key embodiment of this application.

[0026] Figure 4 This is a schematic diagram illustrating the main structure of the fixing block in the embodiments of this application;

[0027] Figure 5 This is a schematic diagram illustrating the enlarged structure of part A, which is the main embodiment of this application.

[0028] Reference numerals in the attached diagram: 1. Belt seat; 2. Limiting rail; 3. Belt; 4. Fixing block; 5. Side rail; 6. First camera mounting area; 7. Second camera mounting area; 8. Movable column; 9. Spring; 10. Connecting block; 11. Connecting shaft; 12. Elastic pressure roller; 13. Limiting cylinder; 14. Fastening bolt; 15. Adjusting column; 16. Positioning component; 17. Groove; 18. Positioning column. Detailed Implementation

[0029] The following is in conjunction with the appendix Figures 1-5 This application will be described in further detail.

[0030] This application discloses a material guide rail for visual inspection of a material strip, including a material strip seat 1 and a material strip 3. A limiting rail 2 is installed on the upper part of one side of the material strip seat 1, and a side rail 5 is installed on the upper part of the other side of the material strip seat 1. A first camera mounting area 6 is opened on the limiting rail 2, and a second camera mounting area 7 is opened on the side rail 5. An elastic pressure member is also installed on the limiting rail 2. The material strip 3 is placed on the material strip seat 1 for inspection. A camera inspection device can be installed inside the first camera mounting area 6 on the limiting rail 2, and a camera device can be installed inside the second camera mounting area 7 on the side rail 5. The material strip 3 is inspected by the camera device.

[0031] Please refer to Figure 1 and Figure 4The side rail 5 and the limiting rail 2 are arranged opposite to each other. The material belt 3 is located on the material belt seat 1 and is also located between the side rail 5 and the limiting rail 2. The elastic pressure component includes a fixed block 4. A movable column 8 is movably installed inside the fixed block 4. A connecting block 10 is installed at the lower part of the movable column 8. A connecting shaft 11 is installed on the connecting block 10. An elastic pressure roller 12 is movably connected to the connecting block 10 through the connecting shaft 11. The lower part of the elastic pressure roller 12 contacts the side of the material belt 3. A spring 9 is installed on the lower side of the movable column 8. The upper end of the spring 9 is connected to the inner side of the fixed block 4, and the other end of the spring 9 is connected to the connecting block 10. When different material belts 3 are detected, the spring 9 on the upper part of the elastic pressure roller 12 applies force to different material belts 3, which can ensure that the elastic pressure roller 12 is always in contact with the surface of the material belt 3 and restrict the material belt 3.

[0032] Please refer to Figure 3 and Figure 5 A limiting cylinder 13 is installed on the limiting rail 2. An adjusting column 15 is inserted into the limiting cylinder 13. The lower end of the adjusting column 15 is connected to the upper surface of the material belt seat 1. A fastening bolt 14 is threadedly connected to the side of the limiting cylinder 13. One end of the fastening bolt 14 abuts against the side of the adjusting column 15. First, rotate the fastening bolt 14 to separate one end of the fastening bolt 14 from the side of the adjusting column 15. At this time, move the adjusting column 15 up or down, which will drive the lower material belt seat 1 to move up or down, which can increase or decrease the distance between the surface of the material belt seat 1 and the limiting rail 2.

[0033] Please refer to Figure 2 and Figure 3 A positioning element 16 is installed on the rear side of the limiting rail 2. A groove 17 is provided at the lower part of the positioning element 16. A positioning post 18 is installed on the rear side of the material belt seat 1. The diameter of the positioning post 18 is matched with the width of the groove 17. The positioning post 18 is located inside the groove 17. When installing the material belt seat 1 and the limiting rail 2, the positioning post 18 and the groove 17 on the positioning element 16 are aligned vertically. At this time, the limiting rail 2 is moved downwards step by step so that the positioning post 18 enters the inside of the groove 17, which can make the two ends of the limiting rail 2 and the material belt seat 1 flush.

[0034] The implementation principle of a material guide rail for visual inspection of material strip in this application embodiment is as follows: The material strip 3 is placed on the material strip seat 1 for inspection. A camera inspection device can be installed inside the first camera mounting area 6 on the limiting rail 2, and a camera device can be installed inside the second camera mounting area 7 on the side rail 5. The material strip 3 is inspected by the camera device. This kind of camera inspection device is a commonly used industrial device and is existing technology, so it will not be described in detail here. When installing the material strip seat 1 and the limiting rail 2, the positioning post 18 and the groove 17 on the positioning part 16 are aligned vertically. At this time, the limiting rail 2 is gradually moved downward so that the positioning post 18 enters the inside of the groove 17, which can make the two ends of the limiting rail 2 and the material strip seat 1 flush.

[0035] When inspecting strips 3 of different thicknesses, first rotate the fastening bolt 14 to separate one end of the fastening bolt 14 from the side of the adjusting column 15. Then move the adjusting column 15 up or down to move the lower strip seat 1 up or down, which can increase or decrease the distance between the surface of the strip seat 1 and the limit rail 2. This makes it convenient to inspect different strips 3. When inspecting different strips 3, the spring 9 on the upper part of the elastic pressure roller 12 applies force to different strips 3, which can ensure that the elastic pressure roller 12 is always in contact with the surface of the strip 3 and restrict the strip 3.

[0036] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A material guide rail for visual inspection of material strips, characterized in that: It includes a material belt seat (1) and a material belt (3). A limiting rail (2) is installed on the upper part of one side of the material belt seat (1), and a side rail (5) is installed on the upper part of the other side of the material belt seat (1). A first camera mounting area (6) is opened on the limiting rail (2), and a second camera mounting area (7) is opened on the side rail (5). An elastic pressure member is also installed on the limiting rail (2).

2. The material guide rail for visual inspection of material strips according to claim 1, characterized in that: The side rail (5) and the limiting rail (2) are arranged opposite to each other, the material strip (3) is located on the material strip seat (1), and the material strip (3) is also located between the side rail (5) and the limiting rail (2).

3. The material guide rail for visual inspection of material strips according to claim 2, characterized in that: The elastic pressure component includes a fixed block (4), a movable column (8) is movably installed inside the fixed block (4), a connecting block (10) is installed at the lower part of the movable column (8), a connecting shaft (11) is installed on the connecting block (10), and an elastic pressure roller (12) is movably connected to the connecting block (10) through the connecting shaft (11).

4. The material guide rail for visual inspection of material strips according to claim 3, characterized in that: The lower part of the elastic pressure roller (12) contacts the side of the material belt (3), and a spring (9) is installed on the lower side of the movable column (8). The upper end of the spring (9) is connected to the inner side of the fixed block (4), and the other end of the spring (9) is connected to the connecting block (10).

5. A material guide rail for visual inspection of material strips according to claim 1, characterized in that: A limiting cylinder (13) is installed on the limiting rail (2). An adjusting column (15) is inserted inside the limiting cylinder (13). The lower end of the adjusting column (15) is connected to the upper surface of the material belt seat (1).

6. A material guide rail for visual inspection of material strips according to claim 5, characterized in that: The side of the limiting cylinder (13) is threaded with a fastening bolt (14), one end of which abuts against the side of the adjusting column (15).

7. A material guide rail for visual inspection of material strips according to claim 1, characterized in that: A positioning component (16) is installed on the rear side of the limiting rail (2). A groove (17) is provided at the lower part of the positioning component (16). A positioning post (18) is installed on the rear side of the material belt seat (1). The diameter of the positioning post (18) is adapted to the width of the groove (17). The positioning post (18) is located inside the groove (17).