Special filler for suspension cooling tower
The special packing material for suspended cooling towers solves the problem of airflow obstruction in existing cooling towers through its suspension structure and homogenized water distribution design, thereby improving the utilization rate of the packing material and cooling efficiency, and reducing the energy consumption of the fan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI ZHONGLENG COOLING EQUIP
- Filing Date
- 2025-06-06
- Publication Date
- 2026-06-16
Smart Images

Figure CN224365430U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cooling tower packing technology, specifically to packing material for suspended cooling towers. Background Technology
[0002] The function of a cooling tower is to cool hot water brought in from the process to a certain temperature, remove the heat load from the water, and then return the cooling water to the process. The packing is the most important part of the cooling tower. The function of the packing is to enable the hot water to have high-efficiency contact with the cooling air entering the tower, that is, to extend the residence time of the cooling water, increase the heat exchange area, and enable the water on the cooling tower packing to fully evaporate and remove heat.
[0003] The existing equipment uses reinforced concrete filler support at the bottom, which has a large support projection area, obstructing some airflow, reducing the air intake area, increasing wind speed and thus increasing resistance, increasing fan energy consumption, creating windless zones where some filler cannot participate in cooling, reducing filler utilization, and reducing the cooling efficiency of the cooling tower. Therefore, a special filler for suspended cooling towers is needed to solve the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide special packing for suspended cooling towers to solve the problems mentioned in the background art, such as the large support projection area of the reinforced concrete structure packing support at the bottom of the equipment, which obstructs part of the airflow, reduces the air intake area, increases the wind speed and thus increases the resistance, increases the energy consumption of the fan, and creates a windless zone where some packing cannot participate in cooling, thereby reducing the packing utilization rate and reducing the cooling efficiency of the cooling tower.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a special packing material for suspended cooling towers, comprising a packing plate body, a combined packing plate body installed on the rear side of the packing plate body, and a packing through pipe installed through the inner walls of both the packing plate body and the combined packing plate body. Suspended packing reinforcement holes are provided on both the upper and lower ends of the inner walls of both the packing plate body and the combined packing plate body, and damping pads are fastened to the inner walls of these holes. A transverse reinforcing rib is fixedly connected between the packing plate body and the combined packing plate body, and inter-plate combination fixings are fixedly connected at the upper and lower ends of the front and rear sides of both the packing plate body and the combined packing plate body. The packing plate body and the combined packing plate body are provided with suspended packing circular openings at the upper and lower ends, and continuous wave-shaped arcs are provided on both sides between the packing plate body and the combined packing plate body. The surfaces of the packing plate body and the combined packing plate body are fixedly connected with staggered oblique waves. The packing tube is inserted into the suspended packing reinforcing hole and installed. The two ends of the packing tube are fitted with tube pressure plates. The tube pressure plates and the inner wall of the packing tube are inserted through and fitted with locking bolts. The outer wall of the packing tube is fitted with an installation lifting ring. The installation lifting ring is fixedly connected to one side of the tube lifting rod, and the upper end of the tube lifting rod is fixedly connected to a hanger.
[0006] Preferably, the main body of the packing plate is installed by interlocking positioning buckles with the main body of the combined packing plate.
[0007] Preferably, the main body of the packing plate and the main body of the combined packing plate are installed in combination with the packing tube through damping hole pads and suspended packing reinforcing holes. The tube clamping plate is a long strip structure and is bolted to the packing tube through locking bolts.
[0008] Preferably, the packing pipe is connected to the hanger in a fitted manner by a pipe-through lifting rod and an installation lifting ring, and the pipe-through lifting rod is a metal rod structure.
[0009] Preferably, the transverse mixed-stamping reinforcing ribs are distributed in four parallel groups on the inner wall of the packing plate body and the combined packing plate body.
[0010] Preferably, the circular opening of the suspended packing is a funnel-shaped structure, and the circular opening of the suspended packing is connected to the continuous waveform arc through staggered oblique waves. The staggered oblique waves are distributed at a forward and reverse angle of 55.69° on the main body of the packing plate and the main body of the combined packing plate.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: The special packing for the suspended cooling tower can increase the surface area for water-air exchange on the packing surface by using a suspension structure of packing pipes, pipe suspension rods, and hangers, thereby reducing airflow resistance and increasing the packing utilization rate. Moreover, the main body of the packing plate and the main body of the combined packing plate can be fastened together and installed by inter-plate combination positioning buckles. Furthermore, the damping hole pads and the suspension packing reinforcement holes can be damped and inserted into the main body of the packing plate and the main body of the combined packing plate for easy installation and maintenance. In addition, the horizontal mixed reinforcement ribs, the circular opening of the suspension packing, the continuous wave arc, and the staggered oblique waves can achieve multiple homogenization and water distribution, resulting in excellent cooling effect. Attached Figure Description
[0012] Figure 1 This is a front view of the special packing material for suspended cooling towers according to this utility model;
[0013] Figure 2 This is a schematic diagram of the internal structure of the special packing material for suspended cooling towers according to this utility model;
[0014] Figure 3 This utility model provides a special packing material for suspended cooling towers. Figure 1 Enlarged view of point A in the middle;
[0015] Figure 4 This utility model provides a special packing material for suspended cooling towers. Figure 1 Enlarged view at point B in the middle;
[0016] Figure 5 This utility model provides a special packing material for suspended cooling towers. Figure 2 Enlarged view at point C;
[0017] Figure 6 This utility model provides a special packing material for suspended cooling towers. Figure 2 Enlarged view of point D in the middle.
[0018] In the diagram: 1. Main body of packing plate; 2. Packing through pipe; 3. Through pipe lifting rod; 4. Hanger; 5. Transverse mixed reinforcing rib; 6. Inter-plate combination positioning buckle; 7. Damping hole pad; 8. Suspended packing reinforcing hole; 9. Installation lifting ring; 10. Through pipe pressure plate; 11. Locking bolt; 12. Suspended packing circular joint; 13. Continuous wave arc; 14. Main body of combined packing plate; 15. Staggered oblique wave. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-6 This utility model provides a technical solution: a special packing material for suspended cooling towers, including a packing plate body 1, a packing through pipe 2, a through pipe lifting rod 3, a hanger 4, a transverse mixed reinforcing rib 5, an inter-plate combination positioning buckle 6, a damping hole pad 7, a suspended packing reinforcing hole 8, an installation lifting ring 9, a through pipe pressure plate 10, a locking bolt 11, a suspended packing circular joint 12, a continuous wave arc 13, a combined packing plate body 14, and staggered oblique waves 15. The combined packing plate body 14 is installed on the rear side of the packing plate body 1, and the packing through pipe 2 is installed through the inner wall of the packing plate body 1 and the combined packing plate body 14. The packing plate body 1 is connected to the combined packing plate body 14 by the inter-plate combination positioning buckle 6 in a snap-fit splicing manner, so that the packing plate body 1 and the combined packing plate body 14 can be snap-fit assembled, which is convenient for installation.
[0021] The main body of the packing plate 1 and the main body of the combined packing plate 14 are installed in combination with the packing tube 2 through the damping hole pad 7 and the suspended packing reinforcement hole 8. The tube pressure plate 10 is a long strip structure and is bolted to the packing tube 2 through the locking bolt 11. This makes it easy for the main body of the packing plate 1 and the main body of the combined packing plate 14 to be installed with the packing tube 2 in a damping insertion manner, avoiding slippage and ensuring stable installation. The packing tube 2 is connected to the hanger 4 through the tube lifting rod 3 and the installation lifting ring 9 in a fitting hoisting connection. The tube lifting rod 3 is a metal rod structure, which allows the packing tube 2 to be stably hoisted and supported by the tube lifting rod 3.
[0022] Both the upper and lower ends of the inner walls of the packing plate body 1 and the combined packing plate body 14 are provided with suspended packing reinforcement holes 8, and damping hole pads 7 are fastened to the inner walls of the suspended packing reinforcement holes 8. A transverse mixing reinforcement rib 5 is fixedly connected between the packing plate body 1 and the combined packing plate body 14, and inter-plate combination positioning buckles 6 are fixedly connected between the upper and lower ends of the front and rear sides of the packing plate body 1 and the combined packing plate body 14. The transverse mixing reinforcement rib 5 is distributed in four parallel groups on the inner walls of the packing plate body 1 and the combined packing plate body 14, so that the transverse mixing reinforcement rib 5 can effectively homogenize water distribution and further homogenize water temperature and air volume of each channel.
[0023] Suspended packing circular openings 12 are provided at the upper and lower ends between the packing plate body 1 and the combined packing plate body 14, and continuous wave-shaped arcs 13 are provided on both sides between the packing plate body 1 and the combined packing plate body 14. The suspended packing circular openings 12 have a funnel-shaped structure, and the suspended packing circular openings 12 are connected to the continuous wave-shaped arcs 13 through staggered oblique waves 15. The staggered oblique waves 15 are distributed at a 55.69° angle on both sides of the packing plate body 1 and the combined packing plate body 14, which allows the device to homogenize and distribute water again, resulting in a good cooling effect.
[0024] The main body of the packing plate 1 and the main body of the combined packing plate 14 are fixedly connected with staggered oblique waves 15. The packing tube 2 is inserted into the suspended packing reinforcement hole 8. The two ends of the packing tube 2 are fitted with tube pressure plates 10. The tube pressure plates 10 and the inner wall of the packing tube 2 are inserted and fitted with locking bolts 11. The outer wall of the packing tube 2 is fitted with an installation lifting ring 9. The installation lifting ring 9 is fixedly connected to one side of the tube lifting rod 3. The upper end of the tube lifting rod 3 is fixedly connected with a hanger 4.
[0025] Working principle: When using this special packing for suspended cooling towers, firstly, the main body 1 of the packing plate and the main body 14 of the combined packing plate are installed by inserting the damping hole pad 7 and the reinforcing hole 8 of the suspended packing with the packing pipe 2. Then, the main body 1 of the packing plate and the main body 14 of the combined packing plate are fastened and fixed by the inter-plate combination positioning buckle 6. Then, they are continuously stacked and installed. Then, the packing pipe 2 is inserted into the installation lifting ring 9 and hoisted by the pipe lifting rod 3 and the hanger 4. Then, the pipe pressure plate 10 is locked and fixed by the locking bolt 11 to form a blocking structure. When the cooling tower distributes water through the nozzles, the hot water first enters the circular opening 12 of the suspended packing. The circular opening 12 of the suspended packing distributes the water to each packing channel through the continuous wave arc 13. The water is then homogenized and distributed again by the staggered oblique wave 15. The water is also homogenized and distributed again by the transverse mixing reinforcing rib 5, further homogenizing the water temperature and the air volume of each channel. This is the usage process of this special packing for suspended cooling towers.
[0026] It should be noted that this utility model is a special packing for suspended cooling towers. All components are standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Furthermore, all electrical components mentioned above refer to power elements, electrical components, and the matching monitoring computer and power supply connected by wires. The specific connection method should refer to the working principle described above, and the electrical connection between each electrical component should be completed in the order of operation. The detailed connection method is a well-known technology in the field.
[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A special packing material for suspended cooling towers, comprising a packing plate body (1), wherein a combined packing plate body (14) is installed on the rear side of the packing plate body (1), and a packing through pipe (2) is installed through the inner walls of the packing plate body (1) and the combined packing plate body (14), characterized in that: Suspended packing reinforcement holes (8) are provided on both the upper and lower sides of the inner walls of the packing plate body (1) and the combined packing plate body (14), and damping hole pads (7) are fastened to the inner walls of the suspended packing reinforcement holes (8). A transverse mixed-stamping reinforcing rib (5) is fixedly connected between the packing plate body (1) and the combined packing plate body (14), and inter-plate combination positioning buckles (6) are fixedly connected at the upper and lower ends of the front and rear sides of the packing plate body (1) and the combined packing plate body (14). Suspended packing circular openings (12) are provided at the upper and lower ends between the packing plate body (1) and the combined packing plate body (14), and the packing plate body (1) and the combined packing plate body (14) are fixedly connected to each other. A continuous wave-shaped arc (13) is provided on both sides between the body (14). The surface of the packing plate body (1) and the combined packing plate body (14) is fixedly connected with staggered oblique waves (15). The packing tube (2) is inserted into the suspended packing reinforcing hole (8) and the two ends of the packing tube (2) are fitted with tube pressure plates (10). The tube pressure plates (10) and the inner wall of the packing tube (2) are fitted with locking bolts (11). The outer wall of the packing tube (2) is fitted with an installation lifting ring (9). The side of the installation lifting ring (9) is fixedly connected with a tube lifting rod (3), and the upper end of the tube lifting rod (3) is fixedly connected with a hanger (4).
2. The special packing material for suspended cooling towers according to claim 1, characterized in that: The main body of the packing plate (1) is installed by inter-piece combination positioning buckle (6) in a snap-fit splicing manner with the main body of the combined packing plate (14).
3. The special packing material for suspended cooling towers according to claim 2, characterized in that: The main body of the packing plate (1) and the main body of the combined packing plate (14) are installed together with the packing tube (2) through the damping hole pad (7) and the suspended packing reinforcement hole (8). The tube pressure plate (10) is a long strip structure, and the tube pressure plate (10) is bolted to the packing tube (2) through the locking bolt (11).
4. The special packing material for suspended cooling towers according to claim 3, characterized in that: The filling tube (2) is connected to the hanger (4) in a fitting manner through the tube lifting rod (3) and the installation lifting ring (9), and the tube lifting rod (3) is a metal rod structure.
5. The special packing material for suspended cooling towers according to claim 4, characterized in that: The transverse mixed-stamping reinforcing ribs (5) are distributed in four parallel groups on the inner wall of the packing plate body (1) and the combined packing plate body (14).
6. The special packing material for suspended cooling towers according to claim 5, characterized in that: The suspended packing circular opening (12) has a funnel-shaped structure, and the suspended packing circular opening (12) is connected to the continuous waveform arc (13) through the staggered oblique wave (15). The staggered oblique wave (15) is distributed at a 55.69° angle on both sides of the packing plate body (1) and the combined packing plate body (14).