A contactor mounting structure

By adopting an integrated protective cover and snap-fit ​​structure on the contactor, the problems of complex assembly and dust ingress associated with split protective covers are solved, achieving higher safety and reliability.

CN224366774UActive Publication Date: 2026-06-16SHANGHAI LIANGXIN ELECTRICAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI LIANGXIN ELECTRICAL CO LTD
Filing Date
2025-05-07
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

The existing contactor's split protective cover is complicated to assemble, resulting in excessive gaps that allow dust to easily enter the contactor's interior. Furthermore, the exposed wiring terminals are prone to dust accumulation, affecting product performance.

Method used

An integrated protective cover is installed above the lower housing of the contactor. The contact support and the lower housing are positioned on different sides of the terminal block and are covered by a snap-fit ​​structure to prevent dust from entering.

🎯Benefits of technology

It reduces the difficulty of installing the protective cover, improves the safety and dustproof effect of the contactor, and enhances the reliability of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a contactor mounting structure, including lower casing, contact head support with lower casing are installed together, the assembly connection position of contact head support with lower casing is not on the same side with the wiring terminal of contactor. The protective cover sleeve is installed on contact head support, and the auxiliary contact, main contact, wiring terminal of contactor are covered. The integral type protective cover is installed above the lower casing of contactor, and the auxiliary contact, main contact, wiring terminal are completely covered, which reduces the installation difficulty of protective cover, at the same time, the assembly position of contact head support and lower casing is set on the different side of the wiring terminal of contactor, further avoids that dust enters the inside of contactor through the assembly gap, and improves the security of use.
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Description

Technical Field

[0001] This utility model belongs to the field of contactor technology, specifically relating to a contactor mounting structure. Background Technology

[0002] A contactor is a device that uses a coil to generate a magnetic field, which causes contacts to close, thus enabling efficient power transmission. A common contactor consists of an electromagnetic system (moving iron core, stationary iron core, and electromagnetic coil), a contact system, and an arc-extinguishing device. When the contactor's electromagnetic coil is energized, it generates a strong magnetic field, which causes the stationary iron core to attract the moving iron core, thereby actuating the contacts and closing them. When the coil is de-energized, the electromagnetic attraction disappears, the moving iron core is released by the release spring, the contacts return to their original position, and the contacts open.

[0003] In existing technologies, dust and moisture from the external environment can potentially enter the contactor, contaminating or corroding internal components such as the electromagnetic or contact mechanisms, thus reducing product performance. To prevent dust and moisture from entering the contactor, protective covers are typically installed on relevant parts of the contactor, such as auxiliary contact covers, main covers, and coil covers to protect the corresponding functional components. However, these separate protective covers are complex to assemble, and due to the need for multiple assembly steps, the gaps become too large, allowing dust to easily enter the contactor housing. Furthermore, after the contactor is installed on the electrical equipment, the side with the wiring terminals is usually exposed, making it easy for dust to enter. By moving the assembly position to the other side, where other objects will cover it, the possibility of dust entering is reduced. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of the existing contactor installation with separate protective covers and the assembly of contact supports and lower housings, and to provide a contactor installation structure. This structure uses an integrated protective cover installed above the lower housing of the contactor, completely covering the auxiliary contacts, main contacts, and terminals, thus reducing the difficulty of protective cover installation. At the same time, the assembly positions of the contact supports and the lower housing are set on different sides of the contactor terminals, further preventing dust from entering the contactor through the assembly gaps and improving safety during use.

[0005] Technical solution

[0006] To achieve the above-mentioned technical objectives, this utility model provides a contactor mounting structure, including a lower housing, a contact support mounted together with the lower housing, and a protective cover fitted onto the contact support. The assembly connection position of the contact support and the lower housing is not on the same side as the contactor's wiring terminals.

[0007] Preferably, the protective cover covers the auxiliary contacts, main contacts, and terminals of the contactor.

[0008] Preferably, the contact support is symmetrically arranged on two sides of the lower housing, on a different side from the terminal block of the contactor.

[0009] Preferably, the contact supports connection and installation with the lower housing using at least one snap-fit ​​structure.

[0010] Preferably, the protective cover is connected and installed with the contact head using a snap-fit ​​structure.

[0011] Preferably, the contact support is either integral or modular.

[0012] Preferably, the protective cover is a single piece.

[0013] Preferably, the second buckle structure includes a groove or buckle on the protective cover, and the contact support is provided with a second buckle or groove at a corresponding position to the groove or buckle.

[0014] Beneficial effects

[0015] This utility model provides a contactor mounting structure, including a lower housing and a contact support mounted together with the lower housing. The assembly connection position of the contact support and the lower housing is not on the same side as the contactor's terminals. A protective cover is fitted onto the contact support, covering the contactor's auxiliary contacts, main contacts, and terminals. The use of an integral protective cover mounted above the lower housing of the contactor completely covers the auxiliary contacts, main contacts, and terminals, reducing the difficulty of protective cover installation. Furthermore, the assembly positions of the contact support and the lower housing on different sides of the contactor's terminals further prevent dust from entering the contactor through assembly gaps, improving safety during use. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Appendix Figure 1 This is a three-dimensional structural diagram of the contactor without a protective cover in an embodiment of this utility model;

[0018] Appendix Figure 2 This is a front view of the contactor without a protective cover in an embodiment of this utility model;

[0019] Appendix Figure 3This is a left view of the contactor without a protective cover in this embodiment of the utility model;

[0020] Appendix Figure 4 This is a top view of the contactor without a protective cover in an embodiment of this utility model;

[0021] Appendix Figure 5 This is a three-dimensional structural diagram of the contactor mounting protective cover in an embodiment of this utility model;

[0022] Appendix Figure 6 This is a front view of the contactor mounting protective cover in an embodiment of this utility model;

[0023] Appendix Figure 7 This is a left view of the contactor mounting protective cover in an embodiment of this utility model;

[0024] Appendix Figure 8 This is a top view of the contactor mounting protective cover in an embodiment of this utility model;

[0025] Appendix Figure 9 This is a front view and sectional view (AA) of the contactor mounting protective cover in this embodiment of the present invention.

[0026] Appendix Figure 10 This is an exploded view of an embodiment of this utility model. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0028] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application's specification are for illustrative purposes only and do not represent the only possible implementation.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0030] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used in this application includes any and all combinations of one or more of the associated listed items.

[0032] Example

[0033] To prevent dust and moisture from entering the contactor, protective covers are typically installed on relevant parts of the contactor. For example, auxiliary contact covers, main covers, and coil covers are used to protect the corresponding functional components. However, these separate protective covers are complex to assemble, and due to the need for multiple assembly steps, the gaps become too large, allowing dust to easily enter the contactor housing. Furthermore, after the contactor is installed on the electrical equipment, the side with the wiring terminals is usually exposed, making it easy for dust to enter. By moving the assembly position to the other side, where other objects will cover it, the possibility of dust entering is reduced.

[0034] As attached Figure 5 As shown in Figures 6, 7, and 8, this embodiment provides a contactor mounting structure, including a lower housing 1, a contact support 2 mounted together with the lower housing 1, and the assembly connection position 3 of the contact support 2 and the lower housing 1 not being on the same side as the contactor's wiring terminals 4. A protective cover 5 is fitted onto the structure shown in the attached figure. Figure 1 The contact support 2 shown in 2, 3, and 4 covers the auxiliary contact 6, main contact 7, and terminal 4 of the contactor.

[0035] In detail, it is as follows: (see attached document) Figure 5 As shown, the assembly connection positions 3 of the contact support 2 and the lower housing 1 are symmetrically arranged on two sides different from the terminals 4 of the contactor. The contact support 2 and the lower housing 1 are connected and installed using at least one snap-fit ​​structure 10. The snap-fit ​​structure 10 includes a conventional hook 10a and slot 10b, which enables effective installation of the contact support 2 and the lower housing 1. The contact support 2 can be integral or spliced. In this embodiment, the contact support 2 adopts the method shown in the attached diagram. Figure 1 The integrated design is shown. In this embodiment, the assembly positions 3 of the contact support 2 and the lower housing 1 are located on different sides of the contactor terminal 4, further preventing dust from entering the contactor through the assembly gap and improving safety during use.

[0036] The protective cover 5 is an integral piece. The protective cover 5 is connected and installed to the contact support 2 using a snap-fit ​​structure 9. Specifically, the snap-fit ​​structure 9 includes a snap-fit ​​on the protective cover 5, and a groove 2 on the contact support 2 at a corresponding position to the snap-fit. The snap-fit ​​is engaged in the groove 2. Alternatively, the snap-fit ​​structure 9 can include a groove 1 on the protective cover 5 (not shown in the attached diagram), and a snap-fit ​​2 on the contact support 2 at a corresponding position to the groove 1 (not shown in the attached diagram). The integral protective cover is installed above the lower housing of the contactor, completely covering the auxiliary contacts, main contacts, and terminals, reducing the difficulty of installing the protective cover and avoiding errors from multiple assembly attempts.

[0037] The contactor mounting structure provided by this utility model adopts an integral protective cover installed above the lower housing of the contactor, which completely covers the auxiliary contacts, main contacts, and wiring terminals, reducing the difficulty of installing the protective cover. At the same time, the assembly positions of the contact support and the lower housing are set on different sides of the contactor wiring terminals, further preventing dust from entering the contactor through the assembly gap and improving the safety of use.

[0038] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0039] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A contactor mounting structure, comprising a lower housing (1), a contact support (2) mounted together with the lower housing (1), and a protective cover (5) fitted onto the contact support (2), characterized in that: The assembly connection position (3) of the contact support (2) and the lower housing (1) is not on the same side as the terminal block (4) of the contactor.

2. The contactor mounting structure as described in claim 1, characterized in that: The protective cover (5) covers the auxiliary contact (6), main contact (7), and terminal block (4) of the contactor.

3. The contactor mounting structure as described in claim 1, characterized in that: The contact support (2) and the lower housing (1) are symmetrically arranged on two sides of the contactor, on different sides from the terminal block (4).

4. The contactor mounting structure as described in claim 1, characterized in that: The contact support (2) is connected and installed to the lower housing (1) by at least one snap-fit ​​structure (10).

5. The contactor mounting structure as described in claim 1, characterized in that: The protective cover (5) is connected and installed with the contact support (2) using a snap-fit ​​structure (9).

6. The contactor mounting structure as described in claim 1, characterized in that: The contact support (2) is either integral or spliced.

7. The contactor mounting structure as described in claim 1, characterized in that: The protective cover (5) is an integral piece.

8. The contactor mounting structure as described in claim 5, characterized in that: The second buckle structure (9) includes a groove or buckle on the protective cover (5), and a second buckle or groove is provided on the contact support (2) at a corresponding position to the groove or buckle.