A new type of sausage filling machine

Abstract

The utility model discloses a novel sausage filling machine relates to the technical field of food machinery. The sausage filling machine includes the frame, and one end of frame is equipped with the installation shell, and the upper of installation shell is equipped with the axle pipe, and the upper end of axle pipe is equipped with the vane pump, and the one side detachable connection of vane pump has the discharge pipe, and the upper detachable connection of vane pump has the hopper, and the inside of hopper is equipped with the feed screw, and the bottom of feed screw is connected with vane pump. The inside of frame is equipped with motor, speed reducer and frequency converter, and the output shaft of motor is connected with speed reducer, and the output shaft of speed reducer is connected with vane pump through axle pipe, and frequency converter is electrically connected with motor. The utility model each component's dismounting and installation do not need complicated tool, can complete the cleaning, component replacement fast, and frequency converter is electrically connected with motor, and can control the conveying speed of vane pump accurately through the adjustment motor speed.

Description

Technical Field

[0001] This utility model relates to the technical field of food machinery, specifically to a novel sausage stuffer. Background Technology

[0002] In the food processing field, sausage stuffers are key equipment used to stuff materials such as minced meat and sauces into casings or packaging containers, and are widely used in the production of meat products such as sausages and ham sausages. At present, sausage stuffers on the market have the following shortcomings: (1) Complex structure, inconvenient disassembly and maintenance: The pump body, hopper and conveying parts of traditional sausage stuffers are mostly fixed or complex bolted connections. When it is necessary to clean the internal residual materials or replace worn parts, the disassembly and installation process is time-consuming and laborious, affecting production efficiency. (2) Poor material conveying stability and limited adaptability: The material conveying structure of existing sausage stuffers is mostly single spiral push or vane pump conveying. For materials with different viscosities, problems such as blockage and conveying volume fluctuation are easy to occur; and the vanes are mostly fixed structures. After wear, the vane wheel needs to be replaced as a whole, resulting in high maintenance costs. (3) Insufficient control flexibility: The motor speed of most sausage stuffers is fixed, and it is impossible to adjust the conveying speed according to the material characteristics (such as viscosity and particle size). This will not only lead to a decrease in sausage quality due to speed mismatch, but also cause unnecessary energy waste.

[0003] Therefore, there is an urgent need for a new type of sausage filling machine that is simple in structure, easy to assemble and disassemble, stable in material conveying, low in energy consumption and high in safety, in order to overcome the shortcomings of existing technologies. Utility Model Content

[0004] The technical problem to be solved by this utility model is to propose a new type of enema machine to address the above-mentioned shortcomings of the existing technology.

[0005] To achieve its purpose, this utility model adopts the following technical solution:

[0006] A novel sausage enema machine includes: a frame, a mounting housing at one end of the frame, a shaft tube above the mounting housing, a vane pump at the upper end of the shaft tube, a discharge pipe detachably connected to one side of the vane pump, a hopper detachably connected to the upper end of the vane pump, a conveying screw inside the hopper, and the bottom of the conveying screw connected to the vane pump;

[0007] The frame contains a motor, a speed reducer, and a frequency converter. The output shaft of the motor is connected to the speed reducer, and the output shaft of the speed reducer passes through a shaft tube and is connected to the vane pump. The frequency converter is electrically connected to the motor.

[0008] Preferably, the vane pump includes a pump tube, an impeller, and an upper end cover. The impeller is installed inside the pump tube, and the upper end cover is installed at the upper end of the pump tube. The upper end cover has a feed inlet, and the impeller has symmetrical slots in which blades are inserted. The pump tube has a discharge outlet on one side, and the discharge outlet is connected to the discharge pipe through a quick-connect interface. The lower end of the impeller is connected to the output shaft of the reducer.

[0009] Preferably, the upper end of the shaft tube is connected to the lower end of the pump tube via a quick-release clip, and the upper end of the pump tube is threadedly connected to the lower end of the hopper.

[0010] Preferably, the outer side of the frame is covered with a lower protective shell, and the outer side of the vane pump and shaft tube is covered with an upper protective shell.

[0011] Preferably, a receiving plate is provided on the top of the frame and at one end of the mounting housing.

[0012] The beneficial effects of this utility model are:

[0013] (1) Simplified structure and reasonable layout: By integrating core components such as frame, mounting housing, shaft tube, and vane pump, the motor, reducer and frequency converter are built into the frame, resulting in a compact overall structure, reducing redundant connections, reducing equipment size and weight, and facilitating flexible layout of production sites.

[0014] (2) Easy to disassemble and install, and high maintenance efficiency: The vane pump and the discharge pipe are connected by a quick interface, the shaft tube and the pump tube are connected by a quick-release clip, and the pump tube and the hopper are connected by a thread. The disassembly and installation of each component does not require complicated tools, and cleaning and component replacement (such as vanes and pump tubes) can be completed quickly, which greatly shortens the maintenance time and is suitable for continuous production scenarios.

[0015] (3) Stable material conveying and strong adaptability: The conveying spiral in the hopper can push and initially compact the material in advance. Combined with the blade rotation conveying of the vane pump, the dual effect reduces material blockage; the blades on the impeller can be disassembled and replaced through slots. Different shapes or materials of blades can be selected according to the viscosity of the material to improve adaptability to a variety of materials.

[0016] (4) Variable frequency regulation, energy saving and quality assurance: The frequency converter is electrically connected to the motor, and the conveying speed of the vane pump can be precisely controlled by adjusting the motor speed to adapt to different casing materials and material characteristics, avoiding casing rupture due to excessive speed or insufficient filling due to excessive slow speed; at the same time, adjusting the speed as needed can reduce ineffective energy consumption and achieve energy saving effect.

[0017] (5) Safe and reliable, easy to operate: The lower protective shell on the outside of the frame and the upper protective shell on the outside of the vane pump can isolate the transmission components and prevent operators from contacting the moving parts; the receiving plate on the frame can receive the dripping materials, reduce the pollution of the production environment and improve the ease of operation. Attached Figure Description

[0018] For ease of explanation, this utility model is described in detail below with reference to specific embodiments and accompanying drawings.

[0019] Figure 1 This is a schematic diagram of the external structure of this embodiment;

[0020] Figure 2 This is a schematic diagram of the internal structure of this embodiment;

[0021] Figure 3 This is a schematic diagram showing the positional relationship between the pump pipe and the impeller in this embodiment;

[0022] Figure 4 This is a schematic diagram showing the positional relationship between the upper end cover and the pump pipe in this embodiment;

[0023] Figure 5 This is a schematic diagram of the material conveying screw structure in this embodiment.

[0024] In the picture:

[0025] 1-Frame; 2-Mounting housing; 3-Shaft tube; 4-Vannel pump; 41-Pump pipe; 411-Discharge port; 42-Impeller; 421-Vannel; 43-Upper end cover; 431-Inlet; 44-Quick connector; 5-Discharge pipe; 6-Hopper; 7-Conveying screw; 8-Motor; 9-Reducer; 10-Frequency converter; 11-Quick release clip; 12-Lower protective housing; 13-Upper protective housing; 14-Receiving plate. Detailed Implementation

[0026] The following are specific embodiments of the present invention described in conjunction with the accompanying drawings, further illustrating the technical solution of the present invention. However, the present invention is not limited to these embodiments. Specific details such as particular configurations and components are provided in the following description merely to aid in a comprehensive understanding of the embodiments of the present invention. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present invention. Furthermore, for clarity and brevity, descriptions of known functions and structures have been omitted.

[0027] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0028] like Figure 1-5As shown, this embodiment provides a novel enema machine, including a frame 1. A mounting housing 2 is fixedly mounted at one end of the frame 1. A shaft tube 3 is vertically fixed above the mounting housing 2. A vane pump 4 is connected to the upper end of the shaft tube 3. The vane pump 4 includes a pump pipe 41, an impeller 42, and an upper end cover 43. The impeller 42 is installed inside the pump pipe 41, and the upper end cover 43 is installed on the upper end of the pump pipe 41. The upper end cover 43 has a feed inlet 431. The impeller 42 has symmetrical slots into which blades 421 are inserted. A discharge outlet 41 is located on one side of the pump pipe 41. 1. The discharge port 411 is detachably connected to the discharge pipe 5 via a quick interface 44; the upper end of the vane pump 4 is detachably connected to a hopper 6, and the hopper 6 is equipped with a conveying screw 7 inside, the bottom of which is connected to the feed end of the vane pump 4; the frame 1 is equipped with a motor 8, a reducer 9 and a frequency converter 10, the output shaft of the motor 8 is connected to the input shaft of the reducer 9 via a coupling, the output shaft of the reducer 9 passes through the shaft tube 3 and is connected to the vane wheel 42 of the vane pump 4, and the frequency converter 10 is electrically connected to the motor 8 via a wire to adjust the speed of the motor 8.

[0029] To further improve the ease of disassembly and assembly, the upper end of the shaft tube 3 is connected to the lower end of the pump tube 41 by a quick-release clip 11 (such as a clamp-type quick-release structure), and the upper end of the pump tube 41 is connected to the lower end of the hopper 6 by external and internal threads, which can quickly separate the hopper 6 from the pump tube 41 and facilitate cleaning the conveying screw 7 inside the hopper 6.

[0030] The frame 1 is covered by a lower protective shell 12 to protect the internal motor 8, reducer 9, and frequency converter 10 from dust and water splashing in. The vane pump 4 and shaft tube 3 are covered by an upper protective shell 13 to isolate the moving parts of the vane pump 4 and improve operational safety. A receiving plate 14 is provided on the top of the frame 1, near the end of the mounting housing 2 close to the discharge pipe 5, to catch the material dripping from the discharge pipe 5 and prevent contamination of the frame.

[0031] The working process of this embodiment is as follows:

[0032] The material to be enemad is poured into hopper 6, and motor 8 is started. The power of motor 8 is reduced by reducer 9 and drives impeller 42 to rotate. At the same time, conveying screw 7 rotates synchronously with impeller 42, pushing the material in hopper 6 downward to the feed port 431 of upper end cover 43. After the material enters pump pipe 41, it is pushed by rotating blades 421 to the discharge port on one side of pump pipe 41, and finally filled into sausage casing through discharge pipe 5. After production is completed, motor 8 is turned off, discharge pipe 5 is disassembled sequentially through quick interface 44, shaft pipe 3 is separated from pump pipe 41 through quick release clip 11, hopper 6 is disassembled from pump pipe 41 through threads, impeller 42 is removed and blades 421 are pulled out, and all components are cleaned. In addition, in this embodiment, the speed of motor 8 can be set by frequency converter 10 according to the viscosity of the material, thereby adjusting the enema speed.

[0033] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0034] In the description of this application, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0036] The specific embodiments described herein are merely illustrative examples of the spirit of this application. Those skilled in the art to which this application pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this application or exceeding the scope defined by the appended claims.

Claims

1. A novel enema machine, characterized in that, include: A frame (1) is provided with a mounting housing (2) at one end of the frame (1), a shaft tube (3) is provided above the mounting housing (2), a vane pump (4) is provided at the upper end of the shaft tube (3), a discharge pipe (5) is detachably connected to one side of the vane pump (4), a hopper (6) is detachably connected to the upper end of the vane pump (4), a conveying screw (7) is provided inside the hopper (6), and the bottom of the conveying screw (7) is connected to the vane pump (4); The frame (1) is equipped with a motor (8), a reducer (9) and a frequency converter (10). The output shaft of the motor (8) is connected to the reducer (9). The output shaft of the reducer (9) passes through the shaft tube (3) and is connected to the vane pump (4). The frequency converter (10) is electrically connected to the motor (8).

2. The novel enema machine according to claim 1, characterized in that, The vane pump (4) includes a pump pipe (41), an impeller (42), and an upper end cover (43). The impeller (42) is installed inside the pump pipe (41), and the upper end cover (43) is installed on the upper end of the pump pipe (41). The upper end cover (43) is provided with a feed inlet (431). The impeller (42) is provided with symmetrical slots, and a blade (421) is inserted into the slot. The pump pipe (41) is provided with a discharge port (411) on one side. The discharge port (411) is connected to the discharge pipe (5) through a quick interface (44). The lower end of the impeller (42) is connected to the output shaft of the reducer (9).

3. The novel enema machine according to claim 2, characterized in that, The upper end of the shaft tube (3) is connected to the lower end of the pump tube (41) via a quick-release clip (11), and the upper end of the pump tube (41) is threadedly connected to the lower end of the hopper (6).

4. The novel enema machine according to claim 1, characterized in that, The frame (1) is covered with a lower protective shell (12), and the vane pump (4) and shaft tube (3) are covered with an upper protective shell (13).

5. A novel enema machine according to claim 1, characterized in that, A receiving plate (14) is provided on one end of the mounting housing (2) above the frame (1).

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