An activation device for a catalyst
By introducing a support frame, reactor, motor, temperature monitor, and stirring assembly into the catalyst activation device, the problem of inaccurate parameter control in traditional devices is solved, achieving precise control and improved safety of the catalyst activation process.
Patent Information
- Application Number
- CN202521406874.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2026-06-19
- Estimated Expiration
- 2035-07-07
AI Technical Summary
Traditional catalyst activation devices rely on manual operation or fixed structures, making it difficult to achieve precise control of activation parameters. The operation is cumbersome and poses safety hazards.
The system employs components such as a support frame, reactor, motor, temperature monitor, heating wire, pressure regulating assembly, electric push rod, and rotating rod to achieve precise control of temperature and pressure, and mechanical stirring to ensure full contact between the catalyst and reactants.
It enables precise control of the catalyst activation process, improves the convenience and safety of operation, and ensures full contact between the catalyst and the reactants.
Smart Images
Figure CN224371457U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of chemistry, and more particularly to a catalyst activation device. Background Technology
[0002] In the fields of chemical engineering, energy, and environmental protection, catalyst activation is a crucial step in enhancing its catalytic performance. Before being put into use, catalysts typically require physical or chemical methods to activate their active components, transforming them from an inactive state into a catalytically capable form.
[0003] Traditional devices rely on manual operation or fixed structures, making it difficult to achieve precise control of activation parameters (such as temperature and pressure), resulting in cumbersome operation, high energy consumption, and safety hazards.
[0004] Therefore, we need to develop a catalyst activation device. Utility Model Content
[0005] In order to overcome the shortcomings of traditional devices that rely on manual operation or fixed structure and are cumbersome to operate, this utility model provides a catalyst activation device.
[0006] An activation device for a catalyst includes a support, a reactor, a first motor, a temperature monitor, a heating wire, and a pressure regulating component. The reactor is rotatably mounted on the top of the support. The first motor is installed on one side of the support, and the output shaft of the first motor is connected to the reactor. The temperature monitor is installed on the reactor, and the heating wire is embedded inside the reactor. A control module is installed on the support, which can control the operation of the heating wire. The pressure regulating component is connected to the reactor.
[0007] To further explain, the pressure regulating component includes an inlet valve and an outlet valve. The inlet valve is installed at the top of the reactor, and the outlet valve is installed at the bottom of the reactor. Both the inlet valve and the outlet valve are connected to the reactor.
[0008] To further explain, it also includes a first placement frame, a second motor, a screw, and a baffle. The first placement frame is installed on the inner wall of the reactor, and the second motor is installed on the side of the first placement frame closest to the inner wall of the reactor. The output shaft of the second motor is connected to a screw, and the screw is threadedly connected to a baffle.
[0009] To further explain, it also includes a second placement frame, which is installed on the inner side wall of the reactor away from the first placement frame.
[0010] To further explain, it also includes an electric push rod, a rack, a gear, and a rotating rod. An electric push rod is installed on the side of the second placement frame near the reactor. A rack is connected to the output shaft of the electric push rod. A rotating rod is rotatably installed in the middle of the second placement frame. A gear is installed on the rotating rod. The gear meshes with the rack. After the gear meshes with the rack, it drives the rotating rod to rotate.
[0011] To further explain, the first placement frame has multiple vent holes, which allows the catalyst to come into more complete contact with the reactants.
[0012] Compared with the prior art, the present invention has the following advantages: 1. By setting a heating wire and a pressure regulating component, the heating wire is turned on by the control module until it is heated to the specified temperature, and then the pressure regulating component is turned on. Activation is carried out after the temperature and pressure in the reactor are adjusted to the specified values, thus achieving the effect of precise control.
[0013] 2. By setting up a rotating rod, the electric push rod is turned on. The output shaft of the electric push rod will drive the rack to move. The movement of the rack will cause the gear to rotate, which will drive the rotating rod to rotate. The rotation of the rotating rod can stir the catalyst, so that the catalyst and the reactants can come into full contact. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0015] Figure 2 This is a three-dimensional cross-sectional view of the reactor of this utility model.
[0016] Figure 3 This is a three-dimensional structural diagram of the first placement frame, the second motor, and the screw of this utility model.
[0017] Figure 4 This is a three-dimensional sectional view of the second placement frame of this utility model.
[0018] In the above attached diagram: 1: support frame, 2: reactor, 3: first motor, 4: temperature monitor, 5: heating wire, 6: inlet valve, 7: outlet valve, 8: first placement frame, 9: second motor, 10: screw, 11: baffle, 12: second placement frame, 13: electric push rod, 14: rack, 15: gear, 16: rotating rod. Detailed Implementation
[0019] The present invention will now be described more fully below with reference to the accompanying drawings, in which presently preferred embodiments of the invention are shown. However, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness and to fully convey the scope of the invention to those skilled in the art.
[0020] Example: An activation device for a catalyst, such as Figure 1 - Figure 4As shown, the assembly includes a support 1, a reactor 2, a first motor 3, a temperature monitor 4, a heating wire 5, a pressure regulating component, a first placement frame 8, a second motor 9, a screw 10, a baffle 11, a second placement frame 12, an electric push rod 13, a rack 14, a gear 15, and a rotating rod 16. The reactor 2 is rotatably mounted on the top of the support 1. The first motor 3 is mounted on one side of the support 1, and its output shaft is connected to the reactor 2. The temperature monitor 4 is mounted on the reactor 2 to monitor the temperature inside the reactor 2. The heating wire 5 is embedded inside the reactor 2. A control module is mounted on the support 1 to control the operation of the heating wire 5. A pressure regulating component is connected to the reactor 2, including an inlet valve 6 and an outlet valve 7. The inlet valve 6 is mounted on the upper part of the reactor 2, and the outlet valve 7 is mounted on the lower part of the reactor 2. Both the inlet valve 6 and the outlet valve 7 are connected to the reactor 2. The first placement frame 8 is fixedly installed on the inner wall of the reactor 2. The first placement frame 8 has multiple ventilation holes to allow the catalyst to come into more full contact with the reactants. The second motor 9 is fixedly installed on the side of the first placement frame 8 near the inner wall of the reactor 2. The output shaft of the second motor 9 is connected to the screw 10. The screw 10 is threadedly connected to the baffle 11, which can limit the catalyst in the first placement frame 8. The second placement frame 12 is installed on the inner wall of the reactor 2 away from the first placement frame 8. The electric push rod 13 is installed on the side of the second placement frame 12 near the reactor 2. The output shaft of the electric push rod 13 is connected to the rack 14. The rotating rod 16 is rotatably provided in the middle of the second placement frame 12. The gear 15 is fixedly installed on the rotating rod 16. The gear 15 meshes with the rack 14. After the gear 15 meshes with the rack 14, it drives the rotating rod 16 to rotate.
[0021] When this device is needed, first open the cover on the top of the reactor 2, and turn on the second motor 9 via the control module. The output shaft of the second motor 9 rotates, driving the screw 10 to rotate, causing the baffle 11 to move closer to the reactor 2. When the baffle 11 no longer blocks the first placement frame 8, place the required solid catalyst into the first placement frame 8, close the cover on the top of the reactor 2, and then turn on the second motor 9 again. The screw 10 rotates in the opposite direction, causing the baffle 11 to move away from the reactor 2. This will limit the solid catalyst placed in the first placement frame 8. Then, turn on the heating wire 5 via the control module until the specified temperature is reached. Simultaneously, the air inlet valve 6 is opened to adjust the air pressure inside the reactor 2 to the specified range. Then, the first motor 3 is turned on. The rotation of the output shaft of the first motor 3 will drive the reactor 2 to rotate. The rotation of the reactor 2 will ensure that the catalyst in the first placement frame 8 is in full contact with the reactants. When it is necessary to activate the powdered catalyst, the above operation is repeated to pour the powdered catalyst into the second placement frame 12. Then, the electric push rod 13 is turned on. The output shaft of the electric push rod 13 will push the rack 14 to move. The movement of the rack 14 will cause the gear 15 to rotate, which will drive the rotating rod 16 to rotate. The rotation of the rotating rod 16 can stir the catalyst, so that the catalyst and reactants are in full contact.
[0022] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. An apparatus for activating a catalyst, characterized by: The device includes a support (1), a reactor (2), a first motor (3), a temperature monitor (4), a heating wire (5), and a pressure regulating component. The reactor (2) is rotatably mounted on the top of the support (1). The first motor (3) is mounted on one side of the support (1). The output shaft of the first motor (3) is connected to the reactor (2). The temperature monitor (4) is mounted on the reactor (2). The heating wire (5) is embedded in the reactor (2). A control module is mounted on the support (1). The control module can control the operation of the heating wire (5). The pressure regulating component is connected to the reactor (2).
2. An apparatus for activating a catalyst according to claim 1, characterized in that: The pressure regulating assembly includes an inlet valve (6) and an outlet valve (7). The inlet valve (6) is installed on the upper part of the reactor (2), and the outlet valve (7) is installed on the lower part of the reactor (2). Both the inlet valve (6) and the outlet valve (7) are connected to the reactor (2).
3. An apparatus for activating a catalyst according to claim 2, characterized in that: It also includes a first placement frame (8), a second motor (9), a screw (10) and a baffle (11). The first placement frame (8) is installed on the inner wall of the reactor (2). The second motor (9) is installed on the side of the first placement frame (8) close to the inner wall of the reactor (2). The output shaft of the second motor (9) is connected to the screw (10), and the baffle (11) is threaded onto the screw (10).
4. An apparatus for activating a catalyst according to claim 3, characterized in that: It also includes a second placement frame (12), which is installed on the inner side wall of the reactor (2) away from the first placement frame (8).
5. An apparatus for activating a catalyst according to claim 4, characterized in that: It also includes an electric push rod (13), a rack (14), a gear (15) and a rotating rod (16). An electric push rod (13) is installed on the side of the second placement frame (12) near the reactor (2). A rack (14) is connected to the output shaft of the electric push rod (13). A rotating rod (16) is rotatably provided in the middle of the second placement frame (12). A gear (15) is provided on the rotating rod (16). The gear (15) meshes with the rack (14). After the gear (15) meshes with the rack (14), it drives the rotating rod (16) to rotate.
6. An apparatus for activating a catalyst according to claim 5, characterized in that: The first placement frame (8) has multiple vent holes, which allows the catalyst to come into more full contact with the reactants.