A CCD detection machine

Abstract

This utility model relates to the field of CCD inspection machine technology and discloses a CCD inspection machine, including: a machine base; a turntable mounted on the machine base, the top of which is provided with a workpiece rack, and the surface of the workpiece rack is provided with a workpiece groove for fixing plugs; a material vibrating plate disposed adjacent to the turntable, the material vibrating plate being connected to the workpiece groove through a vibrating plate feeding channel; and a picking and placing mechanism located above the turntable for picking and placing workpieces, realizing loading and unloading. The picking and placing mechanism includes a transverse cylinder, a lifting cylinder, a clamping cylinder, and a clamp. The turntable, material vibrating plate, picking and placing mechanism, inspection components, sorting channel, and collection mechanism realize an automated inspection process for plugs. Through automatic feeding by the material vibrating plate, automatic picking and placing of plugs by the picking and placing mechanism, comprehensive inspection of the plugs by the inspection components, and separation of qualified and unqualified plugs by the sorting channel, the detection mechanism collects them separately, greatly improving the inspection efficiency and accuracy.

Description

Technical Field

[0001] This utility model relates to the field of CCD inspection machine technology, specifically a CCD inspection machine. Background Technology

[0002] In the plug manufacturing process, especially in the quality inspection stage, existing inspection technologies still suffer from low efficiency and the inability to achieve fully automated inspection. Most current CCD inspection machines rely on manual operation or semi-automated systems, typically depending on human intervention to inspect the plug's appearance, dimensions, and shape. However, manual operation is not only inefficient but also susceptible to human error, leading to unstable inspection results and consequently affecting product quality control and production efficiency.

[0003] Furthermore, existing CCD inspection equipment often cannot process large numbers of plug samples quickly, leading to extended production cycles and failing to meet the demands of rapid production and large-scale processing. This deficiency is particularly pronounced when performing high-precision, high-efficiency inspections on plugs. Due to the high complexity of plug products in terms of appearance, dimensions, and interfaces, existing inspection equipment may not be able to accurately and quickly complete comprehensive inspections, causing some minor defects to go undetected and affecting the overall product quality.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a CCD inspection machine. Utility Model Content

[0005] The purpose of this invention is to provide a CCD inspection machine to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A CCD inspection machine technical solution includes: a machine base;

[0008] A turntable is mounted on the machine base, and a workpiece rack is provided on the top of the turntable. The surface of the workpiece rack is provided with a workpiece groove for fixing the plug.

[0009] A material vibrating plate is arranged adjacent to the turntable, and the material vibrating plate is connected to the workpiece groove through the vibrating plate feeding channel;

[0010] The material handling mechanism located above the turntable is used to pick up and place workpieces to realize loading and unloading. The material handling mechanism includes a transverse cylinder, a lifting cylinder, a clamping cylinder and a clamp, wherein the clamp is used to hold the plug.

[0011] The detection components arranged around the turntable include: a rear detection camera located on the outside of the turntable and a top-view detection camera located above the turntable, and a front detection camera located on the inside of the turntable.

[0012] The rear inspection camera, the top-view inspection camera, and the front inspection camera are all equipped with inspection light sources, auxiliary light sources, and backlights on opposite sides;

[0013] The sorting channels connected to the machine include qualified channels and unqualified channels;

[0014] The collection mechanism located at the end of the machine includes a collection rack, a rotary device, a turntable, and a qualified product collection bin.

[0015] As a preferred technical solution, the machine surface is equipped with a detection status display screen and a control screen, the control screen being used to adjust the operating parameters of the turntable, the material handling mechanism and the detection components.

[0016] As a preferred technical solution, the transverse cylinder of the material handling mechanism drives the lifting cylinder to move horizontally, and the lifting cylinder drives the clamp cylinder and the clamp to move vertically.

[0017] As a preferred technical solution, the rotary device of the collection mechanism drives the turntable to rotate, and the turntable drives the qualified product collection bucket to switch to the area below the qualified channel outlet.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This utility model is a CCD inspection machine, which includes a turntable, a material vibrating plate, a material handling mechanism, an inspection component, a sorting channel, and a collection mechanism, realizing an automated inspection process for plugs. The material vibrating plate automatically feeds the plugs, the material handling mechanism automatically picks up and places the plugs, the inspection component performs omnidirectional inspection of the plugs, and the sorting channel separates qualified and unqualified plugs, which are then collected separately by the collection mechanism, greatly improving inspection efficiency and accuracy. Attached Figure Description

[0020] Figure 1 This is a top view of the structure of a CCD inspection machine;

[0021] Figure 2 This is a schematic diagram of the structure from the rear view of a CCD inspection machine;

[0022] Figure 3 This is a schematic diagram of the front view structure of a CCD inspection machine.

[0023] In the attached diagram, the following are the reference numerals: 1. Machine base; 21. Turntable; 22. Workpiece rack; 23. Workpiece slot; 24. Inspection status display screen; 25. Control panel; 3. Material vibratory feeder; 31. Vibratory feeder feeding channel; 4. Material handling mechanism; 41. Lateral movement cylinder; 42. Lifting cylinder; 43. Clamping cylinder; 44. Clamp; 51. Rear inspection camera; 52. Top-view inspection camera; 53. Front inspection camera; 54. Inspection light source; 55. Auxiliary light source; 56. Backlight panel; 61. Qualified channel; 62. Unqualified channel; 71. Collection rack; 72. Rotary equipment; 73. Turntable; 74. Qualified product collection bin. Detailed Implementation

[0024] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0025] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a CCD inspection machine technical solution: it includes a machine base 1, a turntable 21 on the machine base 1, a workpiece holder 22 on the top of the turntable 21, and a workpiece groove 23 on the surface of the workpiece holder 22 for fixing the plug to be inspected. The turntable 21 allows the plug to be continuously fed into the inspection position, thereby realizing automated inspection.

[0026] like Figure 2 As shown, a material vibrating plate 3 is arranged adjacent to the turntable 21. The material vibrating plate 3 is connected to the workpiece groove 23 through the vibrating plate feeding channel 31. The function of the material vibrating plate 3 is to vibrate the plug into the workpiece groove 23 to ensure that the plug can enter the inspection process in an orderly manner.

[0027] like Figure 1 and Figure 2 As shown, the material handling mechanism 4, located above the turntable 21, is used to pick up and place workpieces, realizing loading and unloading. The material handling mechanism 4 includes a horizontal movement cylinder 41, a lifting cylinder 42, a clamping cylinder 43, and a clamp 44. The clamp 44 is used to hold the plug. The horizontal movement cylinder 41 drives the lifting cylinder 42 to move horizontally, and the lifting cylinder 42 drives the clamping cylinder 43 and the clamp 44 to move vertically, thereby achieving precise picking and placing of the plug.

[0028] like Figure 1 , Figure 2 and Figure 3As shown, a detection assembly is arranged around the turntable 21, including a rear detection camera 51 located outside the turntable 21, a top-view detection camera 52 located above the turntable 21, and a front detection camera 53 located inside the turntable 21. A detection light source 54, an auxiliary light source 55, and a backlight plate 56 are provided on opposite sides of the rear detection camera 51, the top-view detection camera 52, and the front detection camera 53 to ensure accurate detection of the plug at different angles.

[0029] like Figure 1 As shown, the sorting channel connected to machine 1 includes a qualified channel 61 and an unqualified channel 62. The function of the sorting channel is to classify the plugs after inspection according to the inspection results. Qualified plugs go through the qualified channel 61, while unqualified plugs go through the unqualified channel 62.

[0030] like Figure 1 As shown, the collection mechanism located at the end of the machine 1 includes a collection rack 71, a rotating device 72, a turntable 73, and a qualified product collection bin 74. The rotating device 72 drives the turntable 73 to rotate, and the turntable 73 drives the qualified product collection bin 74 to switch to below the qualified channel outlet, thereby realizing the collection of qualified plugs.

[0031] The machine base 1 is equipped with a detection status display screen 24 and a control screen 25. The control screen 25 is used to adjust the operating parameters of the turntable 21, the material handling mechanism 4, and the detection components. This setup allows operators to monitor the detection status in real time and adjust the detection process accordingly.

[0032] The transverse cylinder 41 of the material handling mechanism 4 drives the lifting cylinder 42 to move horizontally, and the lifting cylinder 42 drives the clamping cylinder 43 and the clamping device 44 to move vertically. This linkage mechanism ensures that the material handling mechanism 4 can efficiently and accurately complete the picking and placing of plugs.

[0033] The rotary device 72 of the collection mechanism drives the turntable 73 to rotate, and the turntable 73 moves the qualified product collection bin 74 to switch to the area below the qualified channel outlet. This design allows the collection mechanism to quickly collect qualified plugs, improving overall work efficiency.

[0034] The working principle and usage process of this utility model are as follows: The plug to be tested is placed in the material vibrating plate 3, which vibrates to orderly feed the plug into the workpiece slot 23. The turntable 21 starts to rotate, sending the workpiece rack 22 with the plug into the testing position. The picking and placing mechanism 4 located above the turntable 21 drives the clamp 44 to hold the plug for precise picking and placing operations through the linkage of the transverse cylinder 41 and the lifting cylinder 42. After the plug is placed in the testing position, the testing components surrounding the turntable 21 start to work. The rear inspection camera 51, the top-view inspection camera 52, and the front inspection camera 53 inspect the plug from different angles to ensure the accuracy of the inspection. After the inspection is completed, the plug is classified as qualified or unqualified through the sorting channel and enters the qualified channel 61 or the unqualified channel 62 respectively. Qualified plugs enter the collection mechanism. The rotary device 72 drives the turntable 73 to rotate, switching the qualified product collection bucket 74 to below the qualified channel outlet to collect qualified plugs. Throughout the entire testing process, operators can monitor the testing status in real time through the testing status display screen 24 on the surface of machine 1 and the control screen 25.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A CCD inspection machine characterized by, include: Machine (1); A turntable (21) is provided on the machine base (1), and a workpiece rack (22) is provided on the top of the turntable (21). The surface of the workpiece rack (22) is provided with a workpiece groove (23) for fixing the plug. A material vibrating plate (3) is arranged adjacent to the turntable (21), and the material vibrating plate (3) is connected to the workpiece groove (23) through the vibrating plate feeding channel (31); The material handling mechanism (4) located above the turntable (21) is used to pick up and place workpieces to realize loading and unloading. The material handling mechanism (4) includes a transverse cylinder (41), a lifting cylinder (42), a clamping cylinder (43) and a clamp (44). The clamp (44) is used to hold the plug. The detection components arranged around the turntable (21) include: a rear detection camera (51) located outside the turntable (21) and a top-view detection camera (52) located above the turntable (21), and a front detection camera (53) located inside the turntable (21). Each of the rear inspection camera (51), the top-view inspection camera (52), and the front inspection camera (53) is equipped with an inspection light source (54), an auxiliary light source (55), and a backlight plate (56) on opposite sides; The sorting channel connected to the machine (1) includes a qualified channel (61) and an unqualified channel (62); The collection mechanism located at the end of the machine (1) includes a collection rack (71), a rotary device (72), a turntable (73), and a qualified product collection bin (74).

2. The CCD inspection machine of claim 1, wherein: The machine base (1) is equipped with a detection status display screen (24) and a control screen (25) on its surface. The control screen (25) is used to adjust the operating parameters of the turntable (21), the material handling mechanism (4) and the detection components.

3. The CCD inspection machine of claim 1, wherein: The transverse cylinder (41) of the material handling mechanism (4) drives the lifting cylinder (42) to move horizontally, and the lifting cylinder (42) drives the clamp cylinder (43) and the clamp (44) to move vertically.

4. The CCD inspection machine of claim 1, wherein: The rotary device (72) of the collection mechanism drives the turntable (73) to rotate, and the turntable (73) drives the qualified product collection bucket (74) to switch to the outlet below the qualified channel (61).

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