Anti-settling polycarboxylate water-reducing agent storage tank

Abstract

This utility model discloses an anti-precipitation polycarboxylate superplasticizer storage tank, belonging to the field of polycarboxylate superplasticizer storage technology. Key technical features include a storage tank body with a lid on top, a stirring mechanism inside, a heat insulation mechanism inside, and temperature sensors fixedly connected to both sides of the inner wall of the storage tank. The stirring mechanism includes a variable frequency motor, several stirring blades, a rotating rod, two stirring plates, and several stirring notches. The bottom of the variable frequency motor is fixedly connected to the top of the storage tank. This invention solves the problems of fixed baffles in existing patents, where polycarboxylate superplasticizer precipitates often adhere to the baffle surface and are difficult to remove, resulting in poor anti-precipitation effects and the storage tank not receiving anti-precipitation stirring during transportation.

Description

Technical Field

[0001] This utility model relates to the field of polycarboxylate superplasticizer storage technology, and in particular to an anti-settling polycarboxylate superplasticizer storage tank. Background Technology

[0002] Polycarboxylate superplasticizers, as key admixtures in the preparation of high-performance concrete, have been widely used in building engineering, bridge construction, precast components and other fields due to their advantages such as high water reduction rate, good slump retention, low dosage and environmental friendliness.

[0003] Existing polycarboxylate superplasticizers have a technical problem of easy sedimentation during storage;

[0004] The existing patent (publication number: CN221068937U) discloses an anti-settling device for polycarboxylate superplasticizer. By setting up baffles, the baffles can prevent the superplasticizer in the storage tank from flowing along the inner wall of the storage tank, thereby making the superplasticizer have better mixing performance during the rotation of the storage tank, making it less likely for the superplasticizer in the storage tank to settle or separate.

[0005] To address the above problems, existing patents have provided solutions. However, the baffles proposed in these patents are fixed. The precipitates of polycarboxylate superplasticizers usually have a certain degree of adhesion and are easy to adhere to the surface of the baffles, making them difficult to remove. Therefore, the effect of preventing polycarboxylate superplasticizer precipitation is not good, and the storage tanks do not receive anti-precipitation stirring during transportation.

[0006] To address this, a storage tank for anti-precipitation polycarboxylate superplasticizer is proposed. Utility Model Content

[0007] The purpose of this utility model is to provide a storage tank for anti-precipitation polycarboxylate superplasticizer, which can solve the problems proposed in the existing patents. The baffle is fixed, the precipitate of polycarboxylate superplasticizer usually has a certain degree of adhesion, and it is easy to adhere to the surface of the baffle and is not easy to fall off. The anti-precipitation effect of polycarboxylate superplasticizer is not good, and the storage tank is not stirred to prevent precipitation during transportation.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a storage tank for anti-settling polycarboxylate superplasticizer, comprising a storage tank body, a tank cover on the top of the storage tank body, a stirring mechanism inside the storage tank body, a heat preservation mechanism inside the storage tank body, and temperature sensors fixedly connected to both sides of the inner wall of the storage tank body; the stirring mechanism includes a variable frequency motor, several stirring blades, a rotating rod, two agitator plates, and several stirring notches, the bottom of the variable frequency motor is fixedly connected to the top of the storage tank body, the bottom of the output shaft of the variable frequency motor is fixedly connected to the top of the rotating rod, the surface of the output shaft of the variable frequency motor is movably connected to the interior of the storage tank body, the stirring blades are fixedly connected to the rotating rod on the side near the rotating rod, the agitator plates are fixedly connected to the rotating rod on the side near the rotating rod, the stirring notches are opened inside the agitator plates, the two agitator plates are inclined in opposite directions, and the stirring notches inside the two agitator plates are staggered.

[0009] Preferably, the insulation mechanism includes insulation cotton, electric heating wire, and inner lining. The insulation cotton is filled inside the storage tank, the electric heating wire is disposed inside the storage tank and located on the side close to the inner wall of the storage tank, and the inner lining is formed on the inner wall of the storage tank by coating with polytetrafluoroethylene.

[0010] Preferably, the top of the storage tank has an opening, the surface of the tank cover contacts the inner wall of the opening, and a controller is fixedly connected to the top of the storage tank.

[0011] Preferably, a rotating shaft is fixedly connected to both sides of the top of the storage tank, and a limiting block is rotatably connected to the surface of the rotating shaft, with the bottom of the limiting block in close contact with the top of the tank lid.

[0012] Preferably, magnetic blocks are fixedly connected to both sides of the top of the can lid, the surface of the limiting block is magnetically attracted to the surface of the magnetic blocks, and a pusher block is fixedly connected to the top of the limiting block.

[0013] Preferably, a sealing gasket is fixedly connected to the bottom of the can lid, the bottom of the sealing gasket is in close contact with the top of the storage tank, and a handle is fixedly connected to the top of the can lid.

[0014] Preferably, a fixing plate is fixedly connected to the surface of the storage tank. There are four fixing plates symmetrically distributed on the surface of the storage tank. A protective rubber is fixedly connected to the top of the fixing plate, and a rubber anti-slip pad is fixedly connected to the bottom of the fixing plate.

[0015] Preferably, a silicone block is fixedly connected to the bottom of the storage tank, and the number of silicone blocks is several and they are evenly distributed at the bottom of the storage tank.

[0016] Preferably, a discharge pipe is fixedly connected to the surface of the storage tank, and a valve body is installed inside the discharge pipe.

[0017] Preferably, the surfaces of the stirring blades, rotating rods, and stirring plates are all coated with a water-based ceramic anti-stick coating.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. This application sets up a stirring mechanism. The controller controls the variable frequency motor to drive the rotating rod through an external connection line, which drives the stirring blades and the oppositely inclined stirring plates to rotate. The staggered stirring notches scrape up the sediment at the bottom of the storage tank and guide it upward. The stirring blades achieve three-dimensional anti-sedimentation. The water-based ceramic anti-stick coating on the surface of the stirring components and the polytetrafluoroethylene lining together reduce the adhesion of sediment, improve stirring efficiency and uniformity, and solve the problem of polycarboxylate superplasticizer sediment easily adhering to the traditional fixed baffle.

[0020] 2. This application incorporates a heat preservation mechanism. The temperature sensor transmits the temperature signal to the controller via wireless technology, automatically controlling the electric heating wire to maintain the water-reducing agent at 5-35℃. Combined with heat insulation cotton, this slows down heat loss and prevents low-temperature crystallization and precipitation. This design is particularly suitable for cold seasons, solving the problem of precipitation caused by lack of temperature control during the transportation of polycarboxylate water-reducing agents, and ensuring that the polycarboxylate water-reducing agent is always at a suitable storage temperature. Attached Figure Description

[0021] Figure 1 This is an overall structural diagram of the anti-precipitation polycarboxylate superplasticizer storage tank of this utility model;

[0022] Figure 2 This is a three-dimensional connection diagram of the storage tank and the variable frequency motor in this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the internal structure of the storage tank in this utility model;

[0024] Figure 4 This is a cross-sectional view of the storage tank in this utility model;

[0025] Figure 5 This is a three-dimensional exploded view of the limiting block and the rotating shaft in this utility model;

[0026] Figure 6 This is an exploded perspective view of the can lid and sealing gasket in this utility model.

[0027] Figure 7 This is a three-dimensional connection diagram of the fixing plate and the protective rubber in this utility model.

[0028] In the diagram, 1. Storage tank; 2. Protective rubber; 3. Tank lid; 4. Limiting block; 5. Stirring mechanism; 501. Variable frequency motor; 502. Stirring blade; 503. Rotating rod; 504. Stirring plate; 505. Stirring notch; 6. Controller; 7. Discharge pipe; 8. Valve body; 9. Insulation mechanism; 901. Insulation cotton; 902. Electric heating wire; 903. Liner; 10. Silicone block; 11. Temperature sensor; 12. Rotating shaft; 13. Toggle block; 14. Magnetic block; 15. Handle; 16. Sealing gasket; 17. Rubber anti-slip pad; 18. Opening; 19. Fixing plate. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-7 The present invention provides the following technical solution:

[0031] A storage tank for anti-settling polycarboxylate superplasticizer includes a storage tank body 1, a tank cover 3 on the top of the storage tank body 1, a stirring mechanism 5 inside the storage tank body 1, a heat preservation mechanism 9 inside the storage tank body 1, and temperature sensors 11 fixedly connected to both sides of the inner wall of the storage tank body 1. The stirring mechanism 5 includes a variable frequency motor 501, several stirring blades 502, a rotating rod 503, two stirring plates 504, and several stirring notches 505. The bottom of the variable frequency motor 501 is fixedly connected to the top of the storage tank body 1. Next, the bottom of the output shaft of the variable frequency motor 501 is fixedly connected to the top of the rotating rod 503, and the surface of the output shaft of the variable frequency motor 501 is movably connected to the interior of the storage tank 1. The stirring blade 502 is fixedly connected to the rotating rod 503 on the side near the rotating rod 503, and the stirring plate 504 is fixedly connected to the rotating rod 503 on the side near the rotating rod 503. The stirring notch 505 is opened inside the stirring plate 504. The two stirring plates 504 are inclined in opposite directions, and the stirring notches 505 inside the two stirring plates 504 are staggered.

[0032] In this embodiment: the controller 6 is connected to the variable frequency motor 501 and the electric heating wire 902 via an external connection cable. The controller 6 controls the variable frequency motor 501, which drives the rotating rod 503 to rotate the stirring blades 502 and the stirring plate 504. The two opposing inclined stirring plates 504 cooperate with the internal staggered stirring notches 505 to scrape up the sediment at the bottom of the storage tank 1 and guide it upward to the middle, where it is then uniformly mixed by the stirring blades 502, achieving three-dimensional stirring to prevent sedimentation. The water-based ceramic anti-stick coating on the surfaces of the rotating rod 503, stirring blades 502, and stirring plate 504, together with the polytetrafluoroethylene lining 903 on the inner wall of the storage tank 1, reduces surface energy, prevents sediment adhesion, and reduces residue. The temperature sensor 11 transmits the temperature signal to the controller 6 via wireless technology, automatically controlling the electric heating wire. Heating wire 902 maintains the polycarboxylate superplasticizer at 5-35℃ to prevent low-temperature crystallization and precipitation. Insulation cotton 901 slows down temperature loss, making it suitable for the storage and transportation of polycarboxylate superplasticizer in cold seasons. Operators can add superplasticizer by rotating the limit block 4 to open the tank lid 3. Forklifts can move the storage tank 1 through the fixing plate 19 and rubber anti-slip mat 17. Protective rubber 2 and fixing plate 19 prevent collisions between storage tanks 1 during transportation. The precipitation problem is solved by mechanical stirring, anti-stick coating and temperature control device. This solves the problem that the baffles in the existing patent are fixed, and the precipitates of polycarboxylate superplasticizer usually have a certain degree of adhesion and are easy to adhere to the surface of the baffle and are not easy to fall off, resulting in poor anti-precipitation effect of polycarboxylate superplasticizer. In addition, the storage tank does not receive anti-precipitation stirring during transportation.

[0033] Specifically, such as Figure 4 As shown, the insulation mechanism 9 includes insulation cotton 901, electric heating wire 902 and inner lining 903. The insulation cotton 901 is filled inside the storage tank 1. The electric heating wire 902 is disposed inside the storage tank 1 and is located on the side close to the inner wall of the storage tank 1. The inner lining 903 is formed on the inner wall of the storage tank 1 by coating with polytetrafluoroethylene.

[0034] Specifically, such as Figure 1 , Figure 2 and Figure 6 As shown, the top of the storage tank 1 has an opening 18, the surface of the tank cover 3 is in contact with the inner wall of the opening 18, and a controller 6 is fixedly connected to the top of the storage tank 1.

[0035] In this embodiment: the heat preservation mechanism 9 is filled with heat preservation cotton 901 and combined with electric heating wire 902, which can effectively reduce heat loss and accurately control the temperature, ensuring that the polycarboxylate superplasticizer is at a suitable storage temperature. The polytetrafluoroethylene lining 903 reduces the surface energy of the inner wall of the storage tank 1, prevents sediment from adhering, improves cleaning convenience and storage anti-sedimentation stirring efficiency. The design of the top opening 18 and the tank cover 3 makes it convenient to open the tank cover 3 to add polycarboxylate superplasticizer into the storage tank 1. The controller 6 is connected to the frequency converter motor 501 and the electric heating wire 902 through an external connection line for convenient control.

[0036] Specifically, such as Figure 1 , Figure 5 and Figure 6 As shown, rotating shafts 12 are fixedly connected to both sides of the top of the storage tank 1. Limiting blocks 4 are rotatably connected to the surface of the rotating shafts 12, and the bottom of the limiting blocks 4 is in close contact with the top of the tank cover 3.

[0037] Specifically, such as Figure 1 , Figure 5 and Figure 6 As shown, magnetic blocks 14 are fixedly connected to both sides of the top of the can lid 3, the surface of the limiting block 4 is magnetically attracted to the surface of the magnetic blocks 14, and a lever 13 is fixedly connected to the top of the limiting block 4.

[0038] Specifically, such as Figure 1 and Figure 6 As shown, a sealing gasket 16 is fixedly connected to the bottom of the can lid 3, and the bottom of the sealing gasket 16 is in close contact with the top of the storage tank 1. A handle 15 is fixedly connected to the top of the can lid 3.

[0039] In this embodiment: by cooperating with the rotating shaft 12, the limiting block 4 and the magnetic block 14, the limiting block 4 can be disengaged from and contacted with the can lid 3 when it rotates, so that the can lid 3 can be opened quickly and closed tightly. The magnetic connection method avoids the limiting block 4 from rotating accidentally. The sealing gasket 16 enhances the sealing of the storage tank 1 and prevents the polycarboxylate superplasticizer from leaking. The handle 15 makes it easy to pull the can lid 3.

[0040] Specifically, such as Figure 2 and Figure 7 As shown, a fixing plate 19 is fixedly connected to the surface of the storage tank 1. There are four fixing plates 19, which are symmetrically distributed on the surface of the storage tank 1. A protective rubber 2 is fixedly connected to the top of the fixing plate 19, and a rubber anti-slip pad 17 is fixedly connected to the bottom of the fixing plate 19.

[0041] Specifically, such as Figure 3 As shown, a silicone block 10 is fixedly connected to the bottom of the storage tank 1. The number of silicone blocks 10 is several and they are evenly distributed at the bottom of the storage tank 1.

[0042] Specifically, such as Figure 2 As shown, a discharge pipe 7 is fixedly connected to the surface of the storage tank 1, and a valve body 8 is installed inside the discharge pipe 7.

[0043] In this embodiment: the symmetrically distributed fixing plate 19 and protective rubber 2 provide anti-collision protection for the storage tank 1 and facilitate contact between the external forklift equipment and the rubber anti-slip mat 17. The storage tank 1 is moved through the fixing plate 19. The combination design of the discharge pipe 7 and the valve body 8 realizes a precise and controllable discharge process and reduces residue.

[0044] Specifically, such as Figure 3 As shown, the surfaces of the stirring blade 502, the rotating rod 503, and the stirring plate 504 are all coated with a water-based ceramic anti-stick coating.

[0045] In this embodiment, the water-based ceramic anti-stick coating on the surfaces of the stirring blades 502, the rotating rod 503, and the stirring plate 504 significantly reduces the material adhesion rate, improves stirring efficiency and uniformity, reduces cleaning frequency and residue, and extends the equipment maintenance cycle.

[0046] Working principle: The controller 6 is connected to the variable frequency motor 501 and the electric heating wire 902 via an external connection cable. The controller 6 controls the variable frequency motor 501, causing the output shaft of the variable frequency motor 501 to drive the rotating rod 503, which in turn drives the stirring blades 502 and the stirring plates 504 to rotate. The two opposing inclined stirring plates 504, together with the internally staggered stirring notches 505, scrape the sediment at the bottom of the storage tank 1 during rotation, and use the inclined angle to guide the sediment upward to the middle of the storage tank 1, where the stirring blades 502 mix it evenly, achieving three-dimensional stirring and anti-sedimentation of the polycarboxylate superplasticizer. The rotating rod 503... The water-based ceramic anti-stick coating on the surfaces of the stirring blades 502 and the agitator plate 504, along with the polytetrafluoroethylene lining 903 coating on the inner wall of the storage tank 1, collectively reduce surface energy, preventing the adhesion of polycarboxylate superplasticizer precipitates, ensuring the anti-precipitation effect of the stirring and reducing polycarboxylate superplasticizer precipitate residue. The temperature sensor 11 monitors the tank temperature in real time and transmits the signal to the controller 6 via existing mature wireless connection technology. The controller 6 automatically controls the electric heating wire 902 to operate according to the preset temperature range, maintaining the superplasticizer at a suitable temperature, typically 5-35℃, to avoid low-temperature crystallization leading to precipitation. The insulation cotton 901 slows down temperature dissipation. This design is particularly suitable for the storage and transportation of polycarboxylate superplasticizers in cold seasons. The silicone block 10 at the bottom of the storage tank 1 provides anti-slip and stable support, making the storage tank 1 more stable. During use, the operator can rotate the limiting block 4 to disengage from the magnetic block 14 and the tank lid 3, and hold the handle 15 to open the tank lid 3 upwards, adding polycarboxylate superplasticizer through the top opening 18. During handling, an external forklift can stably lift the storage tank 1 using the fixing plate 19 and the rubber anti-slip pad 17. The protective rubber 2 prevents collisions and friction during transportation and placement of the storage tank 1. When discharge is required, the valve 8 on the discharge pipe 7 can be opened to complete the unloading. By combining mechanical stirring, anti-stick coating, and temperature control device, the sedimentation problem of polycarboxylate superplasticizer during storage is solved. This addresses the issue that existing patents use fixed baffles, where polycarboxylate superplasticizer sediments tend to adhere to the baffle surface and are difficult to remove, resulting in poor sedimentation prevention. Furthermore, the storage tank does not receive sedimentation prevention stirring during transportation. It should be noted that the controller 6, variable frequency motor 501, temperature sensor 11, and electric heating wire 902 are all existing and published mature technologies, and are powered by an external power supply. Their basic mechanisms will not be elaborated here.

[0047] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A storage tank for anti-settling polycarboxylate superplasticizer, comprising a storage tank body (1), characterized in that: The storage tank (1) is provided with a lid (3) on the top, and a stirring mechanism (5) is provided inside the storage tank (1). A heat preservation mechanism (9) is provided inside the storage tank (1). Temperature sensors (11) are fixedly connected to both sides of the inner wall of the storage tank (1). The stirring mechanism (5) includes a variable frequency motor (501), several stirring blades (502), a rotating rod (503), two stirring plates (504), and several stirring notches (505). The bottom of the variable frequency motor (501) is fixedly connected to the top of the storage tank (1). 01) The bottom of the output shaft is fixedly connected to the top of the rotating rod (503), the surface of the output shaft of the variable frequency motor (501) is movably connected to the inside of the storage tank (1), the stirring blade (502) is fixedly connected to the rotating rod (503) on the side near the rotating rod (503), the stirring plate (504) is fixedly connected to the rotating rod (503) on the side near the rotating rod (503), the stirring notch (505) is opened inside the stirring plate (504), the two stirring plates (504) are inclined in opposite directions, and the stirring notches (505) inside the two stirring plates (504) are staggered.

2. The anti-settling polycarboxylate superplasticizer storage tank according to claim 1, characterized in that: The insulation mechanism (9) includes insulation cotton (901), electric heating wire (902) and lining (903). The insulation cotton (901) is filled inside the storage tank (1). The electric heating wire (902) is located inside the storage tank (1) and is located on the side close to the inner wall of the storage tank (1). The lining (903) is formed on the inner wall of the storage tank (1) by coating with polytetrafluoroethylene.

3. The anti-settling polycarboxylate superplasticizer storage tank according to claim 1, characterized in that: The storage tank (1) has an opening (18) at the top, and the surface of the tank cover (3) is in contact with the inner wall of the opening (18). A controller (6) is fixedly connected to the top of the storage tank (1).

4. The anti-settling polycarboxylate superplasticizer storage tank according to claim 1, characterized in that: The storage tank (1) has two fixed shafts (12) on both sides of the top. The surface of the shaft (12) is rotatably connected to a limiting block (4). The bottom of the limiting block (4) is in close contact with the top of the tank cover (3).

5. A storage tank for anti-settling polycarboxylate superplasticizer according to claim 4, characterized in that: Both sides of the top of the can lid (3) are fixedly connected to magnetic blocks (14), the surface of the limiting block (4) is magnetically attracted to the surface of the magnetic blocks (14), and the top of the limiting block (4) is fixedly connected to a toggle block (13).

6. A storage tank for anti-settling polycarboxylate superplasticizer according to claim 1, characterized in that: A sealing gasket (16) is fixedly connected to the bottom of the can lid (3), and the bottom of the sealing gasket (16) is in close contact with the top of the storage tank (1). A handle (15) is fixedly connected to the top of the can lid (3).

7. A storage tank for anti-settling polycarboxylate superplasticizer according to claim 1, characterized in that: The surface of the storage tank (1) is fixedly connected to a fixing plate (19). There are four fixing plates (19) symmetrically distributed on the surface of the storage tank (1). The top of the fixing plate (19) is fixedly connected to a protective rubber (2), and the bottom of the fixing plate (19) is fixedly connected to a rubber anti-slip pad (17).

8. A storage tank for anti-settling polycarboxylate superplasticizer according to claim 1, characterized in that: The bottom of the storage tank (1) is fixedly connected to a silicone block (10), and the number of silicone blocks (10) is several and they are evenly distributed at the bottom of the storage tank (1).

9. A storage tank for anti-settling polycarboxylate superplasticizer according to claim 1, characterized in that: The surface of the storage tank (1) is fixedly connected to a discharge pipe (7), and a valve body (8) is installed inside the discharge pipe (7).

10. A storage tank for anti-settling polycarboxylate superplasticizer according to claim 1, characterized in that: The surfaces of the stirring blades (502), the rotating rod (503), and the stirring plate (504) are all coated with a water-based ceramic anti-stick coating.

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