Leakproof assembly for packaging accessories
By designing the detection installation mechanism and the wiring take-up mechanism, and using matrix fiber optic through-beam sensors for automated detection, the problems of missing or incorrect shipments in traditional manual sorting have been solved. This has enabled efficient quality control and convenient device installation, improving the reliability and consistency of product quality upon leaving the factory.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINGBOHUI (XIAMEN) MASCH TECH CO LTD
- Filing Date
- 2025-08-22
- Publication Date
- 2026-06-19
AI Technical Summary
Traditional manual sorting and assembly processes suffer from issues such as missing or incorrect items, leading to inconsistent product qualification rates, which affects customer trust and after-sales maintenance costs.
The device employs a detection and installation mechanism and a cable take-up mechanism, and uses a matrix fiber optic through-beam sensor for automated scanning and detection to ensure that no items are missed. Cables are arranged through chutes, cable trays and fasteners to achieve flexible installation and cable management.
This effectively avoids the problem of missing parts, improves the reliability and consistency of product quality, reduces human error, and enhances the ease of installation and practicality of the device.
Smart Images

Figure CN224377382U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of anti-leakage packaging devices for accessories, specifically an anti-leakage packaging device for accessories. Background Technology
[0002] In the field of component packaging, traditional manual sorting and assembly processes, due to their inherent uncertainties, struggle to completely eliminate quality defects such as missed or incorrect packaging caused by operator fatigue or momentary negligence. The long-standing existence of this problem not only directly damages the consistency and reliability of product qualification rates but also triggers a crisis of trust among downstream customers and incurs high after-sales maintenance costs. Therefore, introducing a mandatory, non-manually-intervened automated verification mechanism from a technical perspective is particularly urgent. The design intent of the anti-missing-packing device is precisely to fundamentally reconstruct the quality control logic. Its core purpose is to transform quality assurance from passive review relying on individual self-awareness to proactive, rigid verification embedded at the end of the production process, guaranteed by the equipment system. It establishes an insurmountable inspection checkpoint before final packaging through technical means, thereby logically eliminating the possibility of defective products leaving the factory. This is a crucial reinforcement to address the blind spots in quality verification inherent in traditional packaging models.
[0003] Given the current packaging line's accessory packages, which require a variety of types of packages, such as multiple accessories, instruction manuals, certificates of conformity, etc., and which typically consist of multiple components, relying entirely on manual counting for control, customer complaints frequently arise regarding missing accessories or instruction manuals, incorrectly packaged accessories, or incorrect ordering. Therefore, there is a need to develop an effective method and device to prevent missing (incomplete) or incorrect packaging. Utility Model Content
[0004] The purpose of this utility model is to provide a leak-proof packaging device for accessories to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a component packaging anti-leakage device, including a bracket, an interactive panel disposed on the upper side of the bracket, and multiple storage baskets fixedly connected to the bracket. The upper side of the bracket is provided with an inspection and installation mechanism and a wiring and cable winding mechanism, and the wiring and cable winding mechanism is disposed below the inspection and installation mechanism.
[0006] The detection and installation mechanism includes multiple hanging rings, which are equidistantly arranged on one side of the bracket. Each hanging ring has a mounting bracket inserted inside it. Each mounting bracket has multiple mounting platforms slidably connected to one side. Each mounting bracket has multiple sliders slidably connected inside it. Each slider has a wing bolt threaded inside it. The wing bolts are inserted inside the mounting platforms. Each mounting platform has a connecting bracket fixedly connected to its upper surface. Each connecting bracket has a matrix fiber optic through-beam sensor fixedly connected inside it. Each hanging ring has a threaded collar threaded to its outer wall.
[0007] Preferably, the mounting frame has an approximately convex-shaped slot inside, and the upper surface of the mounting frame is provided with a scale for distance measurement.
[0008] Preferably, the slider has a cross-section that is approximately convex.
[0009] Preferably, the connecting frame has an L-shaped cross-section.
[0010] Preferably, the wiring take-up mechanism includes a chute, which is formed inside the mounting frame. The chute has a T-shaped cross-section. Multiple lead frames are slidably connected inside the chute. Each lead frame is threaded with a fastener, which is inserted into the connecting frame. A take-up box is fixedly connected to one side of the support frame. Multiple lead conductors are fixedly connected inside the take-up box. Multiple support platforms are fixedly connected inside the take-up box. A winding table is rotatably connected to one side of each support platform. Multiple motors are fixedly connected inside the take-up box. The output ends of each motor are fixedly connected to the adjacent winding table. Multiple knobs are rotatably connected to one side of the take-up box. Each knob is electrically connected to the corresponding motor. Multiple fiber optic amplifiers are electrically connected to a matrix fiber optic through-beam sensor inside the take-up box.
[0011] Preferably, the lead frame has multiple evenly distributed holes inside.
[0012] Preferably, both the conductor platform and the support platform have multiple smooth conductor slots inside.
[0013] Compared with the prior art, this utility model provides a leak-proof packaging device for accessories, which has the following beneficial effects:
[0014] 1. The detection and installation mechanism is used to detect whether sorted items are missing. This mechanism scans the vicinity of the item basket through multiple linked matrix fiber optic sensors. When an item passes the designated sensor, the sensor indicator light will light up; otherwise, a red light will illuminate, allowing workers to avoid the problem of missing items. At the same time, the mechanism is installed via a sliding rail, which, together with the slider and bolts, makes the device highly flexible and easy to install.
[0015] 2. The cable winding mechanism is used to arrange and wind up the cables required for the matrix fiber optic through-beam sensor. This mechanism uses chutes, lead frames and fasteners to pull and limit the cables to a designated position, avoiding the problem of cable accumulation and winding. At the same time, the winding table can adjust the position of the matrix fiber optic through-beam sensor to wind up and wind up, making the device flexible and adjustable, and improving its practicality. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a structural schematic diagram from another perspective of the present invention;
[0019] Figure 3 This is a schematic diagram of the mounting bracket of this utility model;
[0020] Figure 4 This is a schematic diagram of the connecting frame in this utility model;
[0021] Figure 5 This is a schematic diagram of the conductor platform in this utility model.
[0022] In the diagram: 1. Bracket; 2. Interactive panel; 3. Storage basket; 4. Testing and installation mechanism; 401. Hanging ring; 402. Mounting bracket; 403. Mounting platform; 404. Slider; 405. Wing bolt; 406. Connecting bracket; 407. Matrix fiber optic through-beam sensor; 408. Threaded collar; 5. Cable take-up mechanism; 501. Slide rail; 502. Lead wire frame; 503. Fastener; 504. Rewind box; 505. Conductor stand; 506. Support; 507. Rewind table; 508. Motor; 509. Knob; 510. Fiber optic amplifier. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] Example 1:
[0026] Please see Figure 1-5 This utility model provides a technical solution: a component packaging anti-leakage device, including a bracket 1, an interactive panel 2 set on the upper side of the bracket 1 and a plurality of storage baskets 3 fixedly connected to the bracket 1, an inspection and installation mechanism and a wiring and cable winding mechanism 5 set on the upper side of the bracket 1, and the wiring and cable winding mechanism 5 set on the lower side of the inspection and installation mechanism 4.
[0027] This mechanism is used to inspect sorted items. It reduces the error rate for users. The inspection installation mechanism 4 includes multiple hanging rings 401, which are equidistantly arranged on one side of the bracket 1. Each hanging ring 401 has a mounting bracket 402 inserted inside it. Each mounting bracket 402 has multiple mounting platforms 403 slidably connected to one side of it. Each mounting bracket 402 has multiple sliders 404 slidably connected inside it. Each slider 404 has a wing bolt 405 threaded inside it. Each wing bolt 405 is inserted inside the mounting platform 403. Each mounting platform 403 has a connecting bracket 406 fixedly connected to its upper surface. Each connecting bracket 406 has a matrix fiber optic through-beam sensor 407 fixedly connected inside it. Each hanging ring 401 has a threaded collar 408 threadedly connected to its outer wall.
[0028] Furthermore, the mounting bracket 402 has an approximately convex-shaped slot inside, and the upper surface of the mounting bracket 402 is provided with a scale for distance measurement.
[0029] Furthermore, the slider 404 is configured with a cross-section that is approximately convex.
[0030] Furthermore, the connecting bracket 406 has an L-shaped cross-section.
[0031] Example 2:
[0032] This mechanism is used for the routing and retraction of the necessary cables for the testing installation mechanism 4. This mechanism improves the ease of use of the device. Please refer to [link / reference needed]. Figure 1-5Furthermore, in conjunction with Embodiment 1, the wiring take-up mechanism 5 includes a slide 501, which is formed inside the mounting bracket 402. The slide 501 has a T-shaped cross-section. Multiple lead frames 502 are slidably connected inside the slide 501. Each lead frame 502 is threadedly connected to a fastener 503, which is inserted into the connecting bracket 406. A take-up box 504 is fixedly connected to one side of the bracket 1. Multiple conductor platforms 505 are fixedly connected inside the take-up box 504. The winding box 504 has multiple supports 506 fixedly connected inside. A winding table 507 is rotatably connected to one side of each support 506. Multiple motors 508 are fixedly connected inside the winding box 504. The output ends of each motor 508 are fixedly connected to the nearest winding table 507. Multiple knobs 509 are rotatably connected to one side of the winding box 504. Each knob 509 is electrically connected to the corresponding motor 508. Multiple fiber optic amplifiers 510 are installed inside the winding box 504 and electrically connected to the matrix fiber optic through-beam sensor 407.
[0033] Furthermore, the lead frame 502 has multiple evenly distributed holes inside.
[0034] Furthermore, both the conductor platform 505 and the support platform 506 have multiple smooth conductor slots inside.
[0035] In actual operation, when using this device, the user inserts one end of the mounting bracket 402 into the hanging ring 401, then passes the cable through the lead frame 502. Next, the user slides the mounting platform 403 and the lead frame 502, along with other connecting parts, into the designated position of the mounting bracket 402, so that the matrix fiber optic through-beam sensor 407 and the cable can be fixed with the butterfly bolts 405. The user then installs multiple mounting platforms 403 in designated positions sequentially, passing the cable through the same horizontal hole in each lead frame 502. The user then inserts the other end of the mounting bracket 402 into the hanging ring 401 and secures it with the threaded collar 408. The user then pulls the cable out of the threaded collar 408 and guides it into the winding box 504 for connection. After the device is installed, during use, if the user places an item through the designated matrix fiber optic through-beam sensor 407, the device displays a green light; otherwise, it displays a red light for easy identification, improving the user's work efficiency.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A leakage-proof device for packaging accessories, comprising a support (1), an interactive panel (2) arranged on the upper side of the support (1), and a plurality of storage baskets (3) fixedly connected to the support (1), characterized in that: The bracket (1) is provided with an inspection and installation mechanism and a wiring take-up mechanism (5) on its upper side, and the wiring take-up mechanism (5) is provided on the lower side of the inspection and installation mechanism (4); The detection installation mechanism (4) includes multiple hanging rings (401), which are equidistantly arranged on one side of the bracket (1). Each hanging ring (401) has a mounting bracket (402) inserted inside it. Each mounting bracket (402) has multiple mounting platforms (403) slidably connected to one side of it. Each mounting bracket (402) has multiple sliders (404) slidably connected inside it. Each slider (404) has a wing bolt (405) threaded inside it. Each wing bolt (405) is inserted inside the mounting platform (403). Each mounting platform (403) has a connecting frame (406) fixedly connected to its upper surface. Each connecting frame (406) has a matrix fiber optic through-beam sensor (407) fixedly connected inside it. Each hanging ring (401) has a threaded collar (408) threadedly connected to its outer wall.
2. A fitment package leak protection device according to claim 1, wherein: The mounting bracket (402) has a slot with an approximately convex cross-section inside, and the upper surface of the mounting bracket (402) is provided with a scale for distance measurement.
3. The anti-leakage packaging device for accessories according to claim 1, characterized in that: The slider (404) has an approximately convex cross-section.
4. The anti-leakage packaging device for accessories according to claim 1, characterized in that: The connecting frame (406) has an L-shaped cross-section.
5. The anti-leakage packaging device for accessories according to claim 1, characterized in that: The wiring take-up mechanism (5) includes a slide groove (501), which is located inside the mounting bracket (402). The slide groove (501) has a T-shaped cross-section. Multiple lead frames (502) are slidably connected inside the slide groove (501). Each lead frame (502) is threaded with a fastener (503), which is inserted inside the connecting bracket (406). A take-up box (504) is fixedly connected to one side of the bracket (1). Multiple conductor platforms (505) are fixedly connected inside the take-up box (504). 04) Multiple supports (506) are fixedly connected inside. A winding table (507) is rotatably connected to one side of each support (506). Multiple motors (508) are fixedly connected inside the winding box (504). The output ends of each motor (508) are fixedly connected to the adjacent winding table (507). Multiple knobs (509) are rotatably connected to one side of the winding box (504). Each knob (509) is electrically connected to the corresponding motor (508). Multiple fiber optic amplifiers (510) are electrically connected to the matrix fiber optic through-beam sensor (407) inside the winding box (504).
6. The anti-leakage packaging device for accessories according to claim 5, characterized in that: The lead frame (502) has multiple evenly distributed holes inside.
7. The anti-leakage packaging device for accessories according to claim 5, characterized in that: Both the conductor platform (505) and the support platform (506) have multiple smooth conductor slots inside.