A natural gas lance cap structure for a melting stage

By designing a locking mechanism on the cap of the natural gas nozzle, the problem of the cap detaching from the nozzle was solved, achieving a stable connection and expanding the flame coverage area, thus improving production safety and efficiency.

CN224377906UActive Publication Date: 2026-06-19SHANXI RISHENGDA SOLAR TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANXI RISHENGDA SOLAR TECH CO LTD
Filing Date
2025-06-26
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

The existing natural gas nozzle cap is prone to detaching from the nozzle during installation due to gas vibration, posing a safety hazard.

Method used

A gun cap structure including a locking mechanism was designed. Through the cooperation of threaded connection and locking block, a stable connection between the gun cap and the nozzle is achieved to prevent it from falling off. The flame coverage range and flame angle adjustment are improved by increasing the inner diameter.

Benefits of technology

It effectively prevents the gun cap from falling off the nozzle, improves the flame coverage and angle adjustment flexibility, and ensures production stability and efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a natural gas spray gun cap structure of melting section, including the cap body, the upper end surface outside of cap body is equipped with several groups of air vent, the bottom position of cap body is connected with the gun nozzle body, the upper end outside of gun nozzle body is fixed with locking disc, locking disc about the equal angle of locking disc's center position is equipped with embedding hole, embedding hole and the setting of locking mechanism realize the stable connection between cap body and gun nozzle body, the purpose that the upper side of locking mechanism still is provided with the stretch piece, the upper end outside of stretch piece is fixed in the outside position of cap body. The natural gas spray gun cap structure of melting section is provided with locking mechanism, through the setting of locking mechanism, can realize locking block to adhere in the bottom outside of locking disc, can prevent the phenomenon that cap body and gun nozzle body fall off, in addition through changing the inside diameter of cap body, can improve the coverage of flame.
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Description

Technical Field

[0001] This utility model relates to the technical field of spray gun caps, specifically a structure for a natural gas spray gun cap in a melting section. Background Technology

[0002] In photovoltaic glass production, gas torches are used to provide a high-temperature heat source to promote the rapid melting of raw materials. When using gas torches to provide heat, a torch cap structure is needed to adjust the flame for uniform dispersion.

[0003] There are many types of existing natural gas nozzle caps, but they still have certain shortcomings in use. Loosening is very likely to occur during nozzle positioning and installation. To solve this problem, a natural gas nozzle disclosed in existing technology (Chinese patent application number CN201720448814.0, publication date 2017-12-01) can be referenced. This natural gas nozzle uses a dispersion cap to ensure more uniform gas mixing in the mixing chamber, guaranteeing flame stability; a guide plate and guide holes ensure the airflow intensity of gas entering the steel pipe; and a flexible hose connects the mixing chamber and the steel pipe, which is more conducive to nozzle positioning.

[0004] Although the above-mentioned device can solve the positioning problem, it still has certain shortcomings. When installing the gun cap and the nozzle, the gas ejection will cause local vibration, which can easily cause the gun cap and the nozzle to fall off, thus potentially posing a danger during operation.

[0005] Therefore, we proposed that the structure of the natural gas nozzle cap in the melting section can effectively solve the above problems. Utility Model Content

[0006] The purpose of this utility model is to provide a natural gas nozzle cap structure for a melting section, in order to solve the problem mentioned in the background art that when the nozzle cap and nozzle are installed in the current market, the local vibration caused by the gas ejection can easily lead to the nozzle cap and nozzle falling off, which may pose certain dangerous factors during operation.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a natural gas nozzle cap structure for a melting section, comprising a nozzle cap body, wherein a plurality of vents are provided on the outer side of the upper surface of the nozzle cap body, and a nozzle body is connected to the bottom of the nozzle cap body; a locking disc is fixed on the outer side of the upper end of the nozzle body, and the locking disc has an insertion hole at an equal angle about the center of the locking disc, the insertion hole and the locking mechanism being configured to achieve a stable connection between the nozzle cap body and the nozzle body; a tension member is also provided above the locking mechanism, and the outer side of the upper end of the tension member is fixed to the outer side of the nozzle cap body.

[0008] As a preferred technical solution of this application, the upper outer side of the nozzle body is provided with a thread, and the bottom inner side of the cap body is provided with a threaded connection port, and the threaded connection port is threadedly connected to the upper outer side of the nozzle body.

[0009] As a preferred technical solution of this application, the locking mechanism includes a sliding ring slidably disposed on the outside of the gun cap body, an insert rod rotatably disposed at the bottom position of the sliding ring, a spiral pattern being formed in the lower middle part of the insert rod, a locking block being fixed at the bottom position of the insert rod, and a tensioning member being disposed at the upper end of the sliding ring.

[0010] As a preferred technical solution of this application, the tensioning member includes a movable rod fixed at the top position of the sliding ring, the upper outer side of the movable rod is also fixedly connected to the bottom of the return spring, the top of the return spring is fixed to the upper inner side of the vertical cylinder, and the upper outer side of the vertical cylinder is connected to the outer position of the gun cap body through a fixing block.

[0011] As a preferred technical solution of this application, a spiral groove is also provided on the inner side of the embedding hole, and six sets of the embedding hole are provided at equal angles with respect to the center of the locking disc.

[0012] As a preferred technical solution of this application, the outer wall size of the locking block is smaller than the inner wall size of the embedding hole, the outer side of the spiral pattern and the inner side of the spiral groove are spirally connected, and the embedding rod forms a rotating structure through the spiral pattern and the spiral groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The natural gas nozzle cap structure of the melting section is equipped with a locking mechanism. This locking mechanism allows the locking block to fit snugly against the bottom outer side of the locking disc, preventing the nozzle cap body from detaching from the nozzle body. Furthermore, by changing the inner diameter of the nozzle cap body, the flame coverage area can be increased. Specific details are as follows:

[0014] 1. A threaded connection port is provided, and the gun cap body is threadedly connected to the nozzle body through the threaded connection port, which can prevent the gun cap body from falling off the nozzle body. Furthermore, the inner diameter of the gun cap body is enlarged, which can improve the flame coverage range. The flame length reaches 2 / 3 of the kiln span. All undesirable atmospheres such as cross flame, scorching flame, and figure-eight flame are corrected, laying a solid foundation for stable production and improved efficiency. In addition, the gun cap body can be more tightly embedded in the baffle plate, realizing flexible adjustment of the flame angle.

[0015] 2. A locking mechanism is provided. By pushing the sliding ring, the embedded rod at the bottom of the sliding ring can drive the embedded hole to move through the locking block. This allows the spiral pattern and spiral groove to cooperate and achieve rotation. Furthermore, the locking block is located on one side of the locking disc to achieve locking and prevent the gun cap body from falling off the gun nozzle body. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a bottom view of the nozzle body of this utility model.

[0018] Figure 3 This is a schematic diagram of the main structure of the gun cap body of this utility model;

[0019] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0020] Figure 5 This is a schematic diagram of the main structure of the sliding ring of this utility model;

[0021] Figure 6 This is a partial cross-sectional structural diagram of the tensioning component of this utility model.

[0022] In the diagram: 1. Gun cap body; 101. Threaded connection port; 2. Vent port; 3. Nozzle body; 4. Locking disc; 5. Embedding hole; 6. Spiral groove; 7. Sliding ring; 8. Embedding rod; 9. Spiral pattern; 10. Locking block; 11. Tensioning component; 1101. Fixing block; 1102. Vertical cylinder; 1103. Return spring; 1104. Moving rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-6 The present invention provides the following technical solution: Example

[0025] For easier use of the gun cap body 1, please refer to the attached document. Figure 1 -Appendix Figure 3 The gun includes a cap body 1, with several sets of ventilation ports 2 on the outer side of the upper surface of the cap body 1, and a nozzle body 3 connected to the bottom of the cap body 1. A locking disc 4 is fixed to the outer side of the upper end of the nozzle body 3. An insertion hole 5 is provided at an equal angle to the center of the locking disc 4. The insertion hole 5 and the locking mechanism are designed to achieve a stable connection between the cap body 1 and the nozzle body 3. The outer side of the upper end of the nozzle body 3 is threaded, and a threaded connection port 101 is provided on the inner side of the bottom of the cap body 1. The threaded connection port 101 is threaded to the outer side of the upper end of the nozzle body 3.

[0026] First, by rotating the top of the nozzle body 3 through the threaded connection port 101 at the bottom of the nozzle body 1, the nozzle body 1 can be threadedly connected to the top outer side of the nozzle body 3 through the threaded connection port 101. When the nozzle body 3 is filled with natural gas and compressed gas and mixed and injected, the gas will be jetted through the nozzle body 3. And through the set vent 2, the outside air can be mixed, so that the gas can be fully combusted. Furthermore, by increasing the inner diameter of the nozzle body 1, the flame coverage range is increased, and the flame length reaches 2 / 3 of the kiln span. All undesirable atmospheres such as cross flame, scorching flame, and figure-eight flame are corrected, laying a solid foundation for stable production and improved efficiency. In addition, the nozzle body 1 can be more tightly embedded in the baffle plate, realizing flexible adjustment of the flame angle. Example

[0027] To address the issue that during the installation of gun caps and nozzles in the current market, localized vibrations caused by gas ejection can easily lead to the cap and nozzle detaching from each other, potentially posing a safety hazard during operation, please refer to the attached document. Figure 1 -Appendix Figure 6The insertion hole 5 and the locking mechanism achieve a stable connection between the gun cap body 1 and the muzzle body 3. A tension member 11 is also provided above the locking mechanism, with its upper outer end fixed to the outer side of the gun cap body 1. The locking mechanism includes a sliding ring 7 slidably disposed on the outer side of the gun cap body 1. An insertion rod 8 is rotatably disposed at the bottom of the sliding ring 7, with a spiral pattern 9 in the lower middle part of the insertion rod 8. A locking block 10 is also fixed at the bottom of the insertion rod 8. A tension member 11 is also provided at the upper end of the sliding ring 7. The tension member 11 includes a moving rod 11 fixed at the top of the sliding ring 7. 04. The upper outer side of the moving rod 1104 is also fixedly connected to the bottom of the return spring 1103. The top of the return spring 1103 is fixed to the upper inner side of the vertical cylinder 1102. The upper outer side of the vertical cylinder 1102 is connected to the outer side of the gun cap body 1 through the fixing block 1101. The inner side of the embedding hole 5 is also provided with a spiral groove 6. The embedding hole 5 is provided with six sets of grooves at equal angles about the center of the locking disc 4. The outer wall size of the locking block 10 is smaller than the inner wall size of the embedding hole 5. The outer side of the spiral pattern 9 and the inner side of the spiral groove 6 are spirally connected. The embedding rod 8 forms a rotating structure through the spiral pattern 9 and the spiral groove 6.

[0028] After the cap body 1 and the nozzle body 3 are threaded together via the threaded connection port 101, pressing the sliding ring 7 will cause the insert rod 8 to move. At this time, the spiral 9 and locking block 10 on the lower outer side of the insert rod 8 will move into the insert hole 5. When the outer side of the locking block 10 is inserted into the bottom of the insert hole 5, the sliding ring 7 is further pressed. Since the insert rod 8 and the spiral groove 6 are spirally connected, the insert rod 8 will rotate at the lower end of the locking disc 4, allowing the bottom of the locking block 10 to fit against the inner side, preventing it from falling off. At this time, the spiral... 9 will rotate halfway between the inner sides of the spiral groove 6, that is, the locking block 10 will rotate 180°. When replacement is needed, continue to squeeze the sliding ring 7. Then the sliding ring 7 will continue to drive the spiral 9 to make a spiral connection with the spiral groove 6. At this time, the locking block 10 can be rotated to the bottom of the embedded hole 5, and the sliding ring 7 is released. The return spring 1103 set inside the tension member 11 will be reset, which will cause the vertical cylinder 1102 and the moving rod 1104 to move back to their original positions. The sliding ring 7 can be fitted and limited, thereby preventing the gun cap body 1 from falling off the vent 2.

[0029] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A natural gas nozzle cap structure for a melting section, comprising a nozzle cap body (1), wherein a plurality of vents (2) are provided on the outer side of the upper surface of the nozzle cap body (1), and a nozzle body (3) is connected to the bottom of the nozzle cap body (1). Its features are: A locking disc (4) is fixed on the outer side of the upper end of the muzzle body (3). The locking disc (4) has an insertion hole (5) at an equal angle to the center of the locking disc (4). The insertion hole (5) and the locking mechanism are designed to achieve a stable connection between the muzzle body (1) and the muzzle body (3). A tension member (11) is also provided above the locking mechanism, and the outer side of the upper end of the tension member (11) is fixed to the outer side of the gun cap body (1).

2. The natural gas nozzle cap structure for a melting section according to claim 1, characterized in that: The upper outer side of the nozzle body (3) is threaded, and the bottom inner side of the cap body (1) is threaded connection port (101). The threaded connection port (101) and the upper outer side of the nozzle body (3) are threaded together.

3. The natural gas nozzle cap structure for a melting section according to claim 1, characterized in that: The locking mechanism includes a sliding ring (7) that is slidably disposed on the outside of the gun cap body (1). An insert rod (8) is rotatably disposed at the bottom of the sliding ring (7). A spiral pattern (9) is provided in the lower middle part of the insert rod (8). A locking block (10) is fixed at the bottom of the insert rod (8). A tension member (11) is provided at the upper end of the sliding ring (7).

4. The natural gas nozzle cap structure for a melting section according to claim 3, characterized in that: The tension member (11) includes a movable rod (1104) fixed at the top of the sliding ring (7). The upper outer side of the movable rod (1104) is also fixedly connected to the bottom of the return spring (1103). The top of the return spring (1103) is fixed to the upper inner side of the vertical cylinder (1102). The upper outer side of the vertical cylinder (1102) is connected to the outer side of the gun cap body (1) through the fixing block (1101).

5. The natural gas nozzle cap structure for a melting section according to claim 3, characterized in that: The inner side of the embedding hole (5) is also provided with a spiral groove (6), and the embedding hole (5) is provided with six sets of grooves at equal angles with respect to the center of the locking disc (4).

6. The natural gas nozzle cap structure for a melting section according to claim 3, characterized in that: The outer wall size of the locking block (10) is smaller than the inner wall size of the embedding hole (5). The outer side of the spiral pattern (9) and the inner side of the spiral groove (6) are spirally connected. The embedding rod (8) forms a rotating structure through the spiral pattern (9) and the spiral groove (6).