A split type thin stone material heat preservation and decoration integrated plate

By incorporating fiberglass mesh and a breathable mechanism into thin stone insulation decorative panels, the problems of increased self-weight and risk of detachment caused by excessive thickness are solved, achieving lightweighting and preventing water vapor accumulation, thus improving building safety and lifespan.

CN224379294UActive Publication Date: 2026-06-19ZHEJIANG TASHANZHISHI ENERGY SAVING TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG TASHANZHISHI ENERGY SAVING TECH CO LTD
Filing Date
2025-05-21
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Traditional thin stone insulation and decorative panels are too thick, which increases their weight, construction difficulty and cost, and poses a risk of falling off in high-rise buildings, thus limiting their application.

Method used

A split-type thin stone insulation and decoration integrated panel is designed. The strength is enhanced by setting fiberglass mesh between the thin stone panel and the ceramic insulation layer, and a breathable mechanism is set in the panel to prevent moisture accumulation. It is fixed by epoxy resin adhesive and Z-shaped stainless steel mesh connectors.

Benefits of technology

The reduced weight of the insulation decorative panel decreases construction difficulty and cost, prevents mold growth, extends building life, and enables safe application in super high-rise buildings.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a split-type thin stone insulation and decorative integrated panel, including: an installation frame, an insulation and decorative panel assembly inside the installation frame, and a ventilated mechanism on the insulation and decorative panel assembly to prevent moisture accumulation. The insulation and decorative panel assembly includes a ceramic insulation layer one and a ceramic insulation layer two. Thin stone panels are fixedly connected to the inner sides of both ceramic insulation layers one and two through an adhesive layer. Compared with the prior art, this utility model has the following advantages: by setting the insulation and decorative panel assembly, fiberglass mesh is set on the adhesive side between the thin stone panel and the ceramic insulation layers one and two to enhance the strength of the thin stone panel, providing a strong guarantee for the next split-cutting step. During splitting, the composite thin stone surface layer one is polished into two by wet cutting, and the thickness of the thin stone panel is finally controlled at 3-5mm, reducing the problem of excessive building load and application height caused by excessive self-weight of the insulation and decorative panel.
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Description

Technical Field

[0001] This utility model belongs to the technical field of thermal insulation and decorative panels, and specifically relates to a split-type thin stone thermal insulation and decorative integrated panel. Background Technology

[0002] Traditional thin stone insulation and decorative panels are composite panels with insulation and decorative functions, manufactured in factories by bonding the panel with fasteners and insulation material using adhesive. The panel can be granite or marble, and the thickness is usually 12-15mm. Back bolts are installed on the back of the thin stone or connecting components are installed after grooving the side of the stone. However, thicker insulation and decorative panels (especially those with stone as the decorative panel) have significant disadvantages in use. Thicker panels increase their weight, which not only increases construction difficulty and cost but may also affect the original design safety load margin of the building. Furthermore, the weight limitation of thick panels restricts their application in super high-rise buildings, as high-altitude wind pressure amplifies the tensile force of the panel on the building structure, increasing the risk of detachment. Therefore, we hope to design a split-section thin stone insulation and decorative integrated panel to solve this problem. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a split-type thin stone insulation and decoration integrated panel to solve the problems mentioned in the background technology.

[0004] This utility model is achieved through the following technical solution: a split-type thin stone insulation and decoration integrated panel, comprising: an installation frame, wherein an insulation and decoration panel assembly is provided inside the installation frame, and the insulation and decoration panel assembly is provided with a ventilating mechanism for preventing water vapor accumulation;

[0005] The thermal insulation decorative panel assembly includes a ceramic insulation layer one and a ceramic insulation layer two. Thin stone panels are fixedly connected to the inner sides of both the ceramic insulation layer one and the ceramic insulation layer two through an adhesive layer.

[0006] The composite interface between the thin stone slab and the first and second ceramic insulation layers is provided with fiberglass mesh to enhance the strength of the thin stone slab. By setting up the insulation decorative panel assembly, fiberglass mesh is set on the bonding side between the thin stone slab and the first and second ceramic insulation layers to enhance the strength of the thin stone slab, providing a strong guarantee for the next step of sectional cutting.

[0007] In a preferred embodiment, the thickness of the thin stone slab before splitting is 12-15mm, and the final thickness of the thin stone slab after splitting is controlled at 3-5mm.

[0008] As a preferred embodiment, the sectionalized thin stone slab is provided with Z-shaped stainless steel mesh connectors for fixed installation with the wall.

[0009] In a preferred embodiment, the adhesive layer is an epoxy resin adhesive.

[0010] In a preferred embodiment, the mounting frame includes a mounting groove located on the inner side of the mounting frame. Ventilation holes are provided on the upper, lower, and right sides of the mounting frame. A fixing frame is fixedly connected to the left side of the mounting frame by screws. Ventilation holes are also provided on the upper part of the fixing frame. By setting the mounting frame, its square structure can serve as a reinforcing rib, reducing edge deformation.

[0011] In a preferred embodiment, both the mounting frame and the fixing frame are provided with ePTFE one-way vent valves. The ePTFE one-way vent valves are connected to the vent holes. By providing ePTFE one-way vent valves, gas can be discharged but liquid can be blocked from penetrating.

[0012] In a preferred embodiment, the breathable mechanism includes a breathable membrane, which is also bonded to the thin stone slab and the first and second ceramic insulation layers by an adhesive layer. By setting the breathable mechanism, the breathable mechanism forms a "breathing" channel to expel moisture from inside the wall, prevent water vapor accumulation, reduce the risk of mold growth, and extend the building's lifespan.

[0013] In a preferred embodiment, both the first ceramic insulation layer and the second ceramic insulation layer are provided with ventilated grooves for discharging water vapor.

[0014] After adopting the above technical solution, the beneficial effects of this utility model are:

[0015] 1. By setting up the thermal insulation decorative panel assembly, fiberglass mesh is placed on the bonding side of the thin stone panel with the first and second ceramic insulation layers to enhance the strength of the thin stone panel. This provides a strong guarantee for the next step of sectional cutting. During sectional cutting, the composite thin stone surface layer is polished into two by wet cutting. Finally, the thickness of the thin stone panel is controlled at 3-5mm, reducing the problem of excessive building load and application height caused by the excessive weight of the thermal insulation decorative panel.

[0016] 2. By setting up a ventilation mechanism, a "breathing" channel is formed to expel moisture from inside the wall, prevent condensation from accumulating, reduce the risk of mold growth, and extend the building's lifespan. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional view of the overall structure of a split-type thin stone insulation and decoration integrated panel according to this utility model.

[0019] Figure 2 This is a partial three-dimensional view of the structure of a split-type thin stone insulation and decoration integrated panel before splitting.

[0020] Figure 3 This utility model relates to a split-section thin stone integrated insulation and decoration panel. Figure 2 Enlarged view of part A of the structure.

[0021] Figure 4 This is an exploded view of the overall structure of a split-section thin stone insulation and decoration integrated panel according to this utility model.

[0022] Figure 5 This is a three-dimensional view of the adhesive layer of a split-type thin stone insulation and decoration integrated panel according to this utility model.

[0023] Figure 6 This utility model relates to a split-section thin stone integrated insulation and decoration panel. Figure 4 Enlarged view of section B in the diagram.

[0024] Figure 7 This is a partial perspective view of the installation frame of a split-type thin stone thermal insulation and decorative integrated panel according to this utility model.

[0025] In the diagram, 1-installation frame, 2-insulation decorative panel assembly, 3-ventilation mechanism;

[0026] 11-Mounting slot, 12-Ventilation hole, 13-Fixing frame, 14-Screw;

[0027] 21-Ceramic insulation layer one, 22-Ceramic insulation layer two, 23-Adhesive layer, 24-Fiberglass mesh, 25-Thin stone slab;

[0028] 31- Breathable membrane, 32- Breathable groove, 33- ePTFE one-way breathable valve. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1 to 7 This utility model provides a technical solution: a split-type thin stone insulation and decoration integrated panel, including: an installation frame 1, an insulation and decoration panel assembly 2 is provided inside the installation frame 1, and a ventilation mechanism 3 for preventing water vapor accumulation is provided on the insulation and decoration panel assembly 2.

[0031] The thermal insulation decorative panel assembly 2 includes a ceramic insulation layer 1 21 and a ceramic insulation layer 22. Thin stone slabs 25 are fixedly connected to the inner sides of both the ceramic insulation layer 1 21 and the ceramic insulation layer 22 through an adhesive layer 23.

[0032] A fiberglass mesh 24 is provided at the composite interface between the thin stone slab 25 and the first ceramic insulation layer 21 and the second ceramic insulation layer 22 to enhance the strength of the thin stone slab 25. By setting the insulation decorative panel assembly 2, a fiberglass mesh 24 is provided on the bonding side between the thin stone slab 25 and the first ceramic insulation layer 21 and the second ceramic insulation layer 22 to enhance the strength of the thin stone slab 25, providing a strong guarantee for the next step of sectional cutting.

[0033] Before slitting, the thickness of the thin stone slab 25 is 12-15mm. After slitting, the final thickness of the thin stone slab 25 is controlled at 3-5mm.

[0034] The split thin stone slab 25 is equipped with Z-shaped stainless steel mesh connectors for fixed installation with the wall.

[0035] The adhesive layer 23 is an epoxy resin adhesive.

[0036] The mounting frame 1 includes a mounting groove 11, which is located inside the mounting frame 1. Ventilation holes 12 are provided on the upper, lower, and right sides of the mounting frame 1. A fixing frame 13 is fixedly connected to the left side of the mounting frame 1 by screws. Ventilation holes 12 are also provided on the upper part of the fixing frame 13. By setting the mounting frame 1, its square structure can serve as a reinforcing rib to reduce edge deformation.

[0037] Both the mounting frame 1 and the fixing frame 13 are equipped with ePTFE one-way vent valves 33. The ePTFE one-way vent valves 33 are connected to the vent holes 12. By setting the ePTFE one-way vent valves 33, gas can be discharged but liquid can be blocked from penetrating.

[0038] The ventilation mechanism 3 includes a ventilation membrane 31, which is also bonded to the thin stone slab 25, the first ceramic insulation layer 21, and the second ceramic insulation layer 22 through the adhesive layer 23. By setting the ventilation mechanism 3, the ventilation mechanism 3 forms a "breathing" channel to expel moisture from inside the wall, prevent water vapor accumulation, reduce the risk of mold growth, and extend the building's lifespan.

[0039] The first ceramic insulation layer 21 and the second ceramic insulation layer 22 are foamed ceramics, and both the first ceramic insulation layer 21 and the second ceramic insulation layer 22 are provided with ventilating grooves 32 for venting water vapor.

[0040] Please see Figures 1-5 As the first embodiment of this utility model: In use, ceramic insulation layer 1 21 and ceramic insulation layer 22 are first laminated onto the front and back of a 12-15mm thin stone slab 25. The thin stone slab 25 is bonded to the ceramic insulation layer 1 21 and ceramic insulation layer 22 with epoxy adhesive, and a fiberglass mesh 24 is set at the composite interface to enhance the strength of the stone slab. Then, the laminated thin stone slab 25 is placed flat on a stone cutting machine, and the stone surface layer is cut into two by wet cutting. The saw blade thickness is 3mm and the kerf thickness is 5mm. After the splitting is completed, the thin stone surface layer is polished to a fixed thickness. Finally, the thickness of the thin stone slab 25 is controlled at 3-5mm, which reduces the problem of excessive building load and application height caused by excessive self-weight of the insulation decorative board.

[0041] Please see Figure 1 , Figure 4 , Figure 6 as well as Figure 7 As a second embodiment of this utility model: when there is a temperature difference between indoors and outdoors, water vapor inside the wall is driven by the partial pressure difference to seep into the insulation layer from the high humidity side, such as warm and humid indoor air, and diffuse through the venting groove 32 to the venting membrane 31, thereby preventing water vapor from accumulating in the insulation material or structural layer. Then, the water vapor diffuses through the venting membrane 31 into the venting holes 12 of the mounting frame 1, and finally is discharged by the ePTFE one-way venting valve 33, thereby effectively preventing the performance degradation of the insulation material, the growth of mold and the corrosion of metal components, so as to improve the durability of the wall.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A split thin stone material thermal insulation and decoration integrated panel, comprising: The mounting frame (1) is characterized in that an insulation decorative panel assembly (2) is provided inside the mounting frame (1), and a breathable mechanism (3) for preventing water vapor accumulation is provided on the insulation decorative panel assembly (2). The thermal insulation decorative panel assembly (2) includes a ceramic insulation layer one (21) and a ceramic insulation layer two (22). The inner sides of both the ceramic insulation layer one (21) and the ceramic insulation layer two (22) are fixedly connected to a thin stone slab (25) by an adhesive layer (23). The composite interface between the thin stone slab (25) and the first ceramic insulation layer (21) and the second ceramic insulation layer (22) is provided with a fiberglass mesh (24) to enhance the strength of the thin stone slab (25).

2. A split thin stone thermal and decorative integrated panel according to claim 1, characterized in that: The thickness of the thin stone slab (25) before splitting is 12-15mm, and the final thickness of the thin stone slab (25) after splitting is controlled at 3-5mm.

3. The sectional thin stone insulation and decorative integrated panel as described in claim 1, characterized in that: After being cut open, the thin stone slab (25) is provided with Z-shaped stainless steel mesh connectors for fixed installation with the wall.

4. The sectional thin stone insulation and decorative integrated panel as described in claim 1, characterized in that: The adhesive layer (23) is an epoxy resin adhesive.

5. The sectional thin stone insulation and decorative integrated panel as described in claim 1, characterized in that: The mounting frame (1) includes a mounting groove (11), which is located inside the mounting frame (1). Ventilation holes (12) are provided on the upper and lower sides and the right side of the mounting frame (1). A fixing frame (13) is fixedly connected to the left side of the mounting frame (1) by screws. Ventilation holes (12) are also provided on the fixing frame (13).

6. The sectional thin stone insulation and decorative integrated panel as described in claim 5, characterized in that: Both the mounting frame (1) and the fixing frame (13) are equipped with ePTFE one-way breather valves (33), and the ePTFE one-way breather valves (33) are connected to the breather holes (12).

7. The sectional thin stone insulation and decorative integrated panel as described in claim 1, characterized in that: The breathable mechanism (3) includes a breathable membrane (31), which is also bonded to the thin stone slab (25) and the ceramic insulation layer one (21) and the ceramic insulation layer two (22) by an adhesive layer (23).

8. The sectional thin stone insulation and decorative integrated panel as described in claim 7, characterized in that: Both the first ceramic insulation layer (21) and the second ceramic insulation layer (22) are provided with ventilating grooves (32) for venting water vapor.