Intelligent laser detection ruler for verticality of elevator guide rail capable of being detected in sections

Abstract

This utility model belongs to the technical field of elevator inspection equipment, and particularly relates to an intelligent laser inspection ruler for the verticality of elevator guide rails that can be inspected in sections. It includes: a cover plate for installation at one end of the elevator guide rail; a movable seat with a movable plate slidably mounted on one side, a laser offset detection device on one side of the movable plate, and a driving device on one side of the movable seat for driving the movable plate to move; connecting plates symmetrically mounted on the sidewalls of the movable seat, and a spraying assembly rotatably mounted on the connecting plates for spraying the verticality offset position of the elevator guide rail. This device can adapt to the inspection needs of elevator guide rails of different specifications and has strong practicality and versatility.

Description

Technical Field

[0001] This utility model belongs to the field of elevator testing equipment technology, and in particular relates to an intelligent laser testing ruler for the verticality of elevator guide rails that can be tested in segments. Background Technology

[0002] In the field of elevator installation and maintenance, guide rail verticality is a core indicator for ensuring the safety and stability of elevator operation. Excessive deviation in guide rail verticality can lead to car sluggishness, abnormal noises, and even structural wear, and in severe cases, may cause safety accidents. Therefore, extremely high requirements are placed on the accuracy and efficiency of its detection.

[0003] In traditional inspection methods, when a deviation in the perpendicularity of the guide rail is detected, manual marking is often used, such as marking the guide rail surface with chalk or markers. This method has significant drawbacks: firstly, manual marking relies on the experience and judgment of the inspectors, which can easily lead to deviations between the marked position and the actual deviation point due to subjective errors, and it is difficult to quantify the deviation angle; secondly, the environment inside the elevator shaft is complex, dimly lit, and confined, making manual marking inconvenient and inefficient. Furthermore, the markings are easily blurred by dust and moisture, causing significant problems for subsequent calibration work.

[0004] While some existing automated testing equipment can detect verticality deviations in real time, there are still functional deficiencies or incompleteness in the deviation marking process. Most devices can only display the deviation value through data display and lack a synchronous marking mechanism. Testing personnel must return to the deviation location to mark it after recording the data, increasing repetitive work. The few devices that do have marking functions mostly use single-color scratches or marks, which cannot distinguish between different degrees of offset angles, making it difficult for calibration personnel to quickly identify the deviation level and affecting adjustment efficiency.

[0005] To address the aforementioned issues and achieve integrated and intelligent detection and marking, it is essential to integrate precise and efficient spray marking functions into verticality detection equipment. By linking with the detection system, the corresponding type of marking powder can be automatically sprayed when a deviation is detected, clearly indicating the location and angle level of the deviation, thus providing an intuitive and reliable basis for subsequent calibration work. Utility Model Content

[0006] The purpose of this invention is to solve the problems existing in the prior art by proposing an intelligent laser detection ruler for the verticality of elevator guide rails that can be detected in segments.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A segmented intelligent laser measuring ruler for elevator guide rail verticality, comprising:

[0009] A cover plate, used for installation at one end of the elevator guide rail;

[0010] A movable seat, on one side of which a movable plate is slidably mounted, on one side of which a laser offset detection device is mounted, and on one side of which a driving device is mounted for driving the movement of the movable plate;

[0011] The sidewalls of the movable seat are symmetrically equipped with connecting plates, and the connecting plates are rotatably equipped with spraying components for spraying the verticality offset of the elevator guide rail.

[0012] When the movable plate moves, it causes the connecting plate to rotate.

[0013] Preferably, the driving device includes a baffle and a second motor. The second motor is mounted on a movable base. The baffle is mounted on one side of the movable plate. A first rack is provided on one side of the movable plate. A first gear is connected to the driving end of the second motor. The first gear meshes with the first rack. A second rack is provided on one side of the baffle. The second rack meshes with a second gear. The second gear is mounted on one end of the spraying assembly.

[0014] Preferably, the spraying assembly includes a spray can body, an inner cylinder, and a rotating shaft. The spray can body has a cavity inside, and the rotating shaft is rotatably disposed within the cavity. One end of the rotating shaft movably passes through the spray can body and is fixedly connected to a disc. The disc is fixedly connected to a second gear. The inner cylinder is disposed within the cavity, and the top of the rotating shaft is fixedly connected to the inner cylinder. The inner cylinder contains several powder storage tanks and has several connection holes that communicate with the corresponding powder storage tanks. A spray head is disposed on the top of the spray can body, and the spray head is connected to the corresponding connection hole via a spraying pump. The spray can body is fixed to a connecting plate.

[0015] Preferably, the inner cylinder is provided with a plurality of powder storage tanks, and the powders contained in the powder storage tanks are of different colors.

[0016] Preferably, an elastic retaining pin is installed on the surface of the inner cylinder, and a groove is provided on the inner wall of the spray can body, with the elastic retaining pin fitting into the groove.

[0017] Preferably, a clamping assembly is symmetrically installed on one side of the movable seat. The clamping assembly is used to slide and clamp the movable seat on the elevator guide rail. The clamping assembly includes a clamping groove formed on the movable seat. A clamping plate is provided in the clamping groove. The clamping plate is slidably connected to the clamping groove through a limiting rod. A spring is spirally provided on the limiting rod. The two ends of the spring are respectively connected to the inner wall of the clamping groove and the clamping plate.

[0018] Preferably, a guide wheel is rotatably provided on the side of the clamping plate near the elevator guide rail, and the guide wheel is in contact with the elevator guide rail under the elastic force of the spring.

[0019] Preferably, the laser offset detection device includes a transmitter and several receivers. The transmitter of the laser offset detection device is fixedly disposed on one side of the cover plate. The laser offset detection device is provided with several receivers, including a left receiver, a middle receiver, and a right receiver. In the initial state, the middle receiver corresponds to the laser emitted by the transmitter. The receivers are fixedly disposed on the mounting box, and the mounting box is fixed on the movable base.

[0020] Preferably, a first motor is installed on the side wall of the movable seat, the drive shaft of the first motor is connected to a drive wheel, and the drive wheel is in contact with the elevator guide rail.

[0021] The beneficial effects of this utility model are:

[0022] By installing a laser offset detection device on the movable seat, the verticality deviation of the elevator guide rail can be accurately detected, achieving intelligent and high-precision detection of the elevator guide rail's verticality. Driven by a drive device, the movable plate moves, allowing the laser offset detection device to perform segmented detection along the elevator guide rail. This enables comprehensive detection of different positions on the elevator guide rail, avoiding blind spots and ensuring completeness of the detection. The spraying component works in conjunction with the baffle. When a deviation in the verticality of the elevator guide rail is detected, the drive device controls the rotation of the disc, connecting the connector on the inner cylinder to the spray head. This allows the powder in the powder storage tank to mark the deviation location, achieving synchronization of detection and marking. This facilitates quick location and maintenance adjustments by subsequent personnel, improving work efficiency. This device can adapt to the detection needs of elevator guide rails of different specifications, possessing strong practicality and versatility. Attached Figure Description

[0023] Figure 1 This is the front view of this utility model;

[0024] Figure 2 This is a three-dimensional schematic diagram of the connection between the movable seat and the elevator guide rail of this utility model;

[0025] Figure 3 This is a three-dimensional schematic diagram of the present invention;

[0026] Figure 4 This is an internal sectional view of the spraying assembly of this utility model;

[0027] Figure 5 This is a top cross-sectional view of the spraying assembly of this utility model.

[0028] The markings in the diagram are as follows:

[0029] 1. Elevator guide rail; 2. Cover plate; 3. Launcher; 4. Movable seat; 5. Clamping groove; 6. Clamping plate; 7. Spring; 8. Spray can body; 9. Guide wheel; 10. Drive wheel; 11. First motor; 13. Mounting box; 14. Left receiver; 15. Middle receiver; 16. Right receiver; 17. Second motor; 18. First gear; 19. First rack; 21. Movable plate; 24. Baffle; 25. Second rack; 26. Spray assembly; 27. Internal cylinder; 28. Rotating shaft; 29. ​​Disc; 30. Second gear; 31. Powder storage tank; 32. Elastic retaining pin; 33. Groove; 34. Connecting hole; 36. Spray nozzle; 37. Drive device; 38. Connecting plate. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0031] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0032] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0033] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0034] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0035] Reference Figures 1-5 A segmented intelligent laser measuring ruler for the verticality of elevator guide rail 1 includes:

[0036] Cover plate 2 is used to be installed at one end of elevator guide rail 1;

[0037] Movable seat 4, a movable plate 21 is slidably disposed on one side of the movable seat 4, a laser offset detection device is disposed on one side of the movable plate 21, and a driving device 37 is disposed on one side of the movable seat 4 for driving the movement of the movable plate 21.

[0038] The side wall of the movable seat 4 is symmetrically equipped with connecting plates 38, and the connecting plates 38 are rotatably equipped with spraying components 26 for spraying the verticality offset position of the elevator guide rail 1.

[0039] When the movable plate 21 moves, it drives the connecting plate 38 to rotate.

[0040] This device is positioned and installed at one end of the elevator guide rail 1 via the cover plate 2; the movable plate 21 on the movable seat 4 can drive the laser offset detection device to move, and the detection position can be adjusted in conjunction with the drive device 37; in conjunction with the spraying component 26, the verticality of the elevator guide rail 1 can be detected in segments and the offset position can be accurately marked, providing an integrated solution for the verticality detection and correction of the elevator guide rail 1.

[0041] As a preferred example of this application, the driving device 37 includes a baffle 24 and a second motor 17. The second motor 17 is mounted on the movable seat 4. The baffle 24 is mounted on one side of the movable plate 21. A first rack 19 is provided on one side of the movable plate 21. A first gear 18 is connected to the driving end of the second motor 17. The first gear 18 meshes with the first rack 19. A second rack 25 is provided on one side of the baffle 24. The second rack 25 meshes with a second gear 30. The second gear 30 is mounted on one end of the spraying assembly 26.

[0042] The second motor 17 drives the movable plate 21 to move smoothly through the meshing of the first gear 18 and the first rack 19, thereby realizing the position adjustment of the laser offset detection device.

[0043] As a preferred example of this application, the spraying assembly 26 includes a spraying tank body 8, an inner cylinder 27, and a rotating shaft 28. The spraying tank body 8 has an internal cavity. The rotating shaft 28 is rotatably disposed in the cavity, and one end of the rotating shaft 28 movably passes through the spraying tank body 8 and is fixedly connected to a disc 29. The disc 29 is fixedly connected to a second gear 30. The inner cylinder 27 is disposed in the cavity. The top of the rotating shaft 28 is fixedly connected to the inner cylinder 27. A plurality of powder storage tanks 31 are disposed inside the inner cylinder 27. A plurality of connecting holes 34 are disposed on the inner cylinder 27. The connecting holes 34 are connected to the corresponding powder storage tanks 31. A spray nozzle 36 is disposed on the top of the spraying tank body 8. The spray nozzle 36 is connected to the corresponding connecting hole 34 through a micro spraying pump. The spraying tank body 8 is fixed on a connecting plate 38.

[0044] It should be noted that the micro spraying pump needs to be used in conjunction with a laser offset detection device and equipped with a control processor. The laser offset detection device sends the detection signal to the control processor, and the control processor controls the micro spraying pump to spray markings. The signal processing and transmission is a well-known technology and will not be described in detail here.

[0045] The rotating shaft 28 drives the built-in cylinder 27 to rotate, which can switch the correspondence between different powder storage tanks 31 and the connection hole 34; the powder in the corresponding powder storage tank 31 is sprayed out through the nozzle 36 by the spray pump to mark the offset position; the spray tank body 8 is fixed to the connecting plate 38 to ensure that the spraying component 26 moves synchronously with the connecting plate 38, and to ensure that the marked position is consistent with the detected offset position.

[0046] The built-in cylinder 27 is provided with a plurality of powder storage tanks 31, and the powder storage tanks 31 contain powders of different colors.

[0047] By using powders of different colors, it is possible to visually distinguish different degrees of vertical deviation of the elevator guide rail 1 (such as slight deviation, moderate deviation, severe deviation, etc.), which makes it easier for subsequent maintenance personnel to quickly identify the degree of deviation and improve maintenance efficiency.

[0048] As a preferred example of this application, the surface of the inner cylinder 27 is fitted with a rubber elastic retaining pin 32, and the inner wall of the spray can body 8 is provided with a groove 33, and the elastic retaining pin 32 fits into the groove 33.

[0049] When switching the state of the powder storage tank 31, the elastic retaining pin 32 is engaged in the groove 33 to fix the position of the inner cylinder 27, preventing it from rotating unexpectedly due to vibration or other factors, ensuring the precise correspondence between the powder storage tank 31 and the connection hole 34, and ensuring the accuracy of the spray marking.

[0050] As a preferred example of this application, a clamping assembly is symmetrically installed on one side of the movable seat 4. The clamping assembly is used to slide the movable seat 4 onto the elevator guide rail 1. The clamping assembly includes a clamping groove 5 formed on the movable seat 4. A clamping plate 6 is provided in the clamping groove 5. The clamping plate 6 is slidably connected to the clamping groove 5 through a limiting rod. A spring 7 is spirally provided on the limiting rod. The two ends of the spring 7 are respectively connected to the inner wall of the clamping groove 5 and the clamping plate 6.

[0051] Spring 7 pushes clamping plate 6 with elastic force, so that clamping plate 6 fits tightly against elevator guide rail 1, and the movable seat 4 is stably clamped on elevator guide rail 1; the limiting rod restricts the movement direction of clamping plate 6 to ensure clamping stability; at the same time, the elasticity of spring 7 can adapt to different specifications of elevator guide rail 1 within a certain range, thus improving the versatility of the lifting device.

[0052] As a preferred example of this application, the clamping plate 6 is rotatably provided with a guide wheel 9 on the side near the elevator guide rail 1, and the guide wheel 9 is in contact with the elevator guide rail 1 under the elastic force of the spring 7.

[0053] Under the action of spring 7, guide wheel 9 is in contact with elevator guide rail 1, which converts the sliding friction of movable seat 4 when it moves along elevator guide rail 1 into rolling friction, reduces the moving resistance, and makes the movable seat 4 move more smoothly; at the same time, guide wheel 9 plays a guiding role, ensuring that movable seat 4 moves in a straight line along elevator guide rail 1, and improving the positional accuracy of segment detection.

[0054] As a preferred example of this application, the laser offset detection device includes a transmitter 3 and a plurality of receivers. The transmitter 3 of the laser offset detection device is fixedly disposed on one side of the cover plate 2. The laser offset detection device is provided with a plurality of receivers, including a left receiver 14, a middle receiver 15, and a right receiver 16. In the initial state, the middle receiver 15 corresponds to the laser emitted by the transmitter 3. The receivers are fixedly disposed on the mounting box 13, and the mounting box 13 is fixed on the movable seat 4.

[0055] The laser emitted by transmitter 3 is initially aligned with receiver 15, indicating that the verticality of elevator guide rail 1 is normal. When elevator guide rail 1 deviates, the laser will be directed to left receiver 14 or right receiver 16. By observing the position of the receiver receiving the signal, the direction and approximate amount of deviation of elevator guide rail 1 can be determined, thus realizing the segmented detection and judgment of the verticality of elevator guide rail 1.

[0056] As a preferred example of this application, a first motor 11 is installed on the side wall of the movable seat 4, and the drive shaft of the first motor 11 is connected to a drive wheel 10, which is in contact with the elevator guide rail 1.

[0057] The first motor 11 drives the drive wheel 10 to rotate. The drive wheel 10 comes into contact with the elevator guide rail 1 and generates friction, which drives the movable seat 4 to move automatically along the elevator guide rail 1 without manual pushing. This achieves automated segmented detection of the verticality of the elevator guide rail 1, improving detection efficiency and consistency of the detection process.

[0058] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A segmented intelligent laser measuring ruler for detecting the verticality of elevator guide rails, characterized in that: include: Cover plate (2) is used to install on one end of elevator guide rail (1); Movable seat (4), a movable plate (21) is slidably provided on one side of the movable seat (4), a laser offset detection device is provided on one side of the movable plate (21), and a driving device (37) is provided on one side of the movable seat (4) for driving the movement of the movable plate (21); The side wall of the movable seat (4) is symmetrically equipped with connecting plates (38), and the connecting plates (38) are rotatably equipped with spraying components (26) for spraying the verticality offset position of the elevator guide rail. When the movable plate (21) moves, it drives the connecting plate (38) to rotate.

2. The intelligent laser measuring ruler for the verticality of elevator guide rails capable of segmented detection according to claim 1, characterized in that, The drive device (37) includes a baffle (24) and a second motor (17). The second motor (17) is mounted on the movable seat (4). The baffle (24) is mounted on one side of the movable plate (21). A first rack (19) is provided on one side of the movable plate (21). A first gear (18) is connected to the drive end of the second motor (17). The first gear (18) meshes with the first rack (19). A second rack (25) is provided on one side of the baffle (24). The second rack (25) meshes with a second gear (30). The second gear (30) is mounted on one end of the spraying assembly (26).

3. The intelligent laser measuring ruler for the verticality of elevator guide rails capable of segmented detection according to claim 2, characterized in that, The spraying assembly (26) includes a spray can body (8), an inner cylinder (27), and a rotating shaft (28). The spray can body (8) has an internal cavity. The rotating shaft (28) is rotatably disposed within the cavity, and one end of the rotating shaft (28) movably passes through the spray can body (8) and is fixedly connected to a disc (29). The disc (29) is fixedly connected to a second gear (30). The inner cylinder (27) is disposed within the cavity. The rotating shaft (28)... The top of the spray can body (8) is fixedly connected to the inner cylinder (27). The inner cylinder (27) is provided with several powder storage tanks (31). The inner cylinder (27) is provided with several connecting holes (34). The connecting holes (34) are connected to the corresponding powder storage tanks (31). The top of the spray can body (8) is provided with a spray nozzle (36). The spray nozzle (36) is connected to the corresponding connecting hole (34) through a spray pump. The spray can body (8) is fixed on the connecting plate (38).

4. The intelligent laser measuring ruler for the verticality of elevator guide rails capable of segmented detection according to claim 3, characterized in that, The built-in cylinder (27) is equipped with several powder storage tanks (31), and the powder stored in the powder storage tanks (31) has different colors.

5. The intelligent laser measuring ruler for the verticality of elevator guide rails capable of segmented detection according to claim 4, characterized in that, The inner tube (27) is fitted with an elastic retaining pin (32), and the inner wall of the spray can body (8) is provided with a groove (33), and the elastic retaining pin (32) fits into the groove (33).

6. The intelligent laser measuring ruler for the verticality of elevator guide rails capable of segmented detection according to claim 5, characterized in that, A clamping assembly is symmetrically installed on one side of the movable seat (4). The clamping assembly is used to slide the movable seat (4) onto the elevator guide rail (1). The clamping assembly includes a clamping groove (5) opened on the movable seat (4). A clamping plate (6) is provided in the clamping groove (5). The clamping plate (6) is slidably connected to the clamping groove (5) through a limiting rod. A spring (7) is spirally provided on the limiting rod. The two ends of the spring (7) are respectively connected to the inner wall of the clamping groove (5) and the clamping plate (6).

7. The intelligent laser measuring ruler for the verticality of elevator guide rails capable of segmented detection according to claim 6, characterized in that, The clamp (6) is provided with a guide wheel (9) on the side near the elevator guide rail (1), and the guide wheel (9) is in contact with the elevator guide rail (1) under the elastic force of the spring (7).

8. The intelligent laser measuring ruler for the verticality of elevator guide rails capable of segmented detection according to claim 7, characterized in that, The laser offset detection device includes a transmitter (3) and several receivers. The transmitter (3) of the laser offset detection device is fixedly installed on one side of the cover plate (2). The laser offset detection device is provided with several receivers, including a left receiver (14), a middle receiver (15), and a right receiver (16). In the initial state, the middle receiver (15) corresponds to the laser of the transmitter (3). The receivers are fixedly installed on the mounting box (13), and the mounting box (13) is fixed on the movable seat (4).

9. A segmented detection intelligent laser measuring ruler for the verticality of elevator guide rails according to claim 8, characterized in that, The movable seat (4) is equipped with a first motor (11) on its side wall. The drive shaft of the first motor (11) is connected to a drive wheel (10), and the drive wheel (10) is in contact with the elevator guide rail (1).

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