Battery aluminum shell forming device

Abstract

The utility model discloses a battery aluminum shell forming device, including the forming table, the upper surface fixed mounting of forming table has the forming die holder, the upper surface fixed mounting of forming table has two groups of support column, and the top of two groups support column is jointly fixed with the top plate of mounting, the top plate top is equipped with the drive assembly, and the below of top plate is equipped with the forming pressure plate. The utility model discloses setting human displacement sensor can sense the activity of staff, when the staff places the aluminum plate in the forming die holder and is away from the stamping area, human displacement sensor monitoring signal change transmission gives the controller, and the controller controls the air cylinder to start, and the air cylinder drives the lift protection board to rise, can form a protective barrier in the stamping area periphery, and then forms the protection assembly in the controller, air cylinder, lift protection board, can effectively prevent the staff from entering the dangerous area because of the misoperation or negligence, and the probability of extrusion, cutting and other safety accidents has reduced.

Description

Technical Field

[0001] This utility model relates to the field of battery aluminum shell processing, and in particular to a battery aluminum shell forming device. Background Technology

[0002] As an important component of batteries, the quality and performance of the aluminum casing directly affect the safety, stability, and lifespan of the battery. In the production process of aluminum casings, stamping is a commonly used processing method. By using equipment such as punch presses and molds, aluminum plates are stamped to achieve rapid forming of the aluminum casing.

[0003] However, the current battery aluminum shell forming and stamping process lacks corresponding protective structures. When workers adjust or place the aluminum plate, the stamping parts can easily cause injuries such as squeezing or cutting to the workers, thus posing safety hazards during work. To address this issue, we propose a battery aluminum shell forming device. Utility Model Content

[0004] The purpose of this invention is to provide a battery aluminum shell forming device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A battery aluminum shell forming device includes a forming table, a forming mold base fixedly installed on the upper surface of the forming table, two sets of support columns fixedly installed on the upper surface of the forming table, a top plate fixedly installed at the top of the two sets of support columns, a driving assembly above the top plate, a forming pressure plate below the top plate, a support base below the forming table, two feeding assemblies fixedly installed on the upper surface of the support base, a groove formed on the upper surface of the support base, two cylinders fixedly installed on the inner bottom wall of the groove, a lifting protective plate fixedly installed at the telescopic ends of the two cylinders, a detection plate fixedly installed on one side of the top plate, a human body displacement sensor fixedly installed on one side of the detection plate, and a controller fixedly installed on the outer surface of the top plate.

[0007] In a further embodiment, the drive assembly includes an electro-hydraulic actuator fixedly mounted on the upper surface of the top plate, a connecting plate fixedly mounted on the telescopic end of the electro-hydraulic actuator, and the bottom surface of the connecting plate fixedly mounted on the upper surface of the forming pressure plate.

[0008] In a further embodiment, the upper surface of the top plate has two sliding holes, and the inner walls of the two sliding holes are slidably connected to sliding rods. The bottom ends of the two sliding rods are fixedly installed to the upper surface of the connecting plate.

[0009] In a further embodiment, both of the feeding assemblies include a support cover fixedly mounted on the upper surface of the support base, a spring fixedly mounted on the inner bottom wall of both support covers, a sliding plate fixedly mounted on the top of both springs, and a feeding carrier plate fixedly mounted on the upper surface of both sliding plates.

[0010] In a further embodiment, the inner wall of the forming mold base is slidably connected to a feeding pusher plate, the upper surfaces of the two feeding carrier plates are fixedly installed with the bottom surface of the feeding pusher plate, the bottom surface of the forming mold base and the upper surface of the forming table are provided with two sliding openings, and the outer surfaces of the two feeding carrier plates are slidably connected with the inner walls of the two sliding openings respectively.

[0011] In a further embodiment, a limiting seat is fixedly installed on the upper surface of the support base, a limiting block is slidably connected to the inner wall of the limiting seat, one side of the limiting block is connected to one side of the lifting protective plate, a concave hole is opened on the outer surface of the forming table, and the lifting protective plate is located inside the concave hole.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention utilizes a human body displacement sensor to detect the activities of workers. When a worker places an aluminum plate on the forming mold base and moves away from the stamping area, the human body displacement sensor detects changes in the signal and transmits them to the controller. The controller then activates a cylinder, which in turn lifts a protective plate, creating a protective barrier around the stamping area. The controller, cylinder, and protective plate together form a protective assembly that effectively prevents workers from entering the danger zone due to misoperation or negligence, reducing the probability of accidents such as crushing and cutting, and improving the safety of battery aluminum shell forming. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of the battery aluminum casing forming device (viewed from the front).

[0015] Figure 2 A sectional view from the side of the battery aluminum casing forming device;

[0016] Figure 3 This is a frontal sectional view of the forming mold base in the battery aluminum shell forming device;

[0017] Figure 4 This is a top-down three-dimensional structural diagram of the forming table in the battery aluminum shell forming device.

[0018] In the diagram: 1. Molding table; 2. Molding mold base; 3. Drive assembly; 301. Electro-hydraulic push rod; 302. Connecting plate; 303. Slide rod; 304. Slide hole; 4. Support column; 5. Top plate; 6. Unloading push plate; 7. Support base; 8. Unloading assembly; 801. Support cover; 802. Spring; 803. Sliding plate; 804. Unloading carrier plate; 805. Slide opening; 9. Groove; 10. Cylinder; 11. Lifting protective plate; 12. Concave hole; 13. Limit seat; 14. Detection plate; 15. Human body displacement sensor; 16. Molding pressure plate; 17. Limit block; 18. Controller. Detailed Implementation

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-4In this utility model, a battery aluminum shell forming device includes a forming table 1. A forming mold base 2 is fixedly installed on the upper surface of the forming table 1. Two sets of support columns 4 are fixedly installed on the upper surface of the forming table 1. A top plate 5 is fixedly installed at the top of the two sets of support columns 4. A driving assembly 3 is provided above the top plate 5. A forming pressure plate 16 is provided below the top plate 5. A support base 7 is provided below the forming table 1. Two feeding assemblies 8 are fixedly installed on the upper surface of the support base 7. A groove 9 is opened on the upper surface of the support base 7. Two cylinders 10 are fixedly installed on the inner bottom wall of the groove 9. The cylinders 10 need to be connected to an external air source device. A lifting protective plate 11 is fixedly installed on the telescopic ends of the two cylinders 10. A detection plate 14 is fixedly installed on one side of the top plate 5. A human body displacement sensor 15 is fixedly installed on one side of the detection plate 14. The human body displacement sensor 15 is an infrared sensing human body sensor. Based on the pyroelectric effect, the human body will emit infrared rays of a specific wavelength. The sensor has a built-in pyroelectric infrared detector. When the human body enters its detection range, the infrared rays emitted by the human body will be detected. The infrared radiation is received by the detector, causing a change in the detector's surface temperature, which in turn generates a pyroelectric effect, converting the infrared signal into an electrical signal. After signal amplification and filtering, the output signal can be recognized by the controller 18 to determine whether personnel have entered the danger zone. The controller 18 is fixedly installed on the outer surface of the top plate 5. The forming mold base 2 is used to place the aluminum plate and serve as the base platform for stamping. Through two sets of support columns 4 and the fixed top plate 5, a three-dimensional frame can be formed, which will provide the installation and support foundation for components such as the drive component 3 and the forming pressure plate 16. The support base 7 enhances the overall support strength and stability of the device, preventing the device from shaking or displacing due to uneven force during operation. The human displacement sensor 15 monitors the position information of the personnel in the operating area in real time and transmits the data to the controller 18, providing a basis for the controller 18 to control the lifting and lowering of the lifting protective plate 11, realizing intelligent safety protection function. When the personnel are in the operating area, the controller 18 stops the operation of the electro-hydraulic push rod 301 to avoid the phenomenon of downward pressure.

[0022] In a further embodiment, the drive assembly 3 includes an electro-hydraulic push rod 301 fixedly mounted on the upper surface of the top plate 5. A connecting plate 302 is fixedly mounted on the telescopic end of the electro-hydraulic push rod 301. The bottom surface of the connecting plate 302 is fixedly mounted on the upper surface of the forming pressure plate 16. Two sliding holes 304 are opened on the upper surface of the top plate 5. Sliding rods 303 are slidably connected to the inner walls of the two sliding holes 304. The bottom ends of the two sliding rods 303 are fixedly mounted on the upper surface of the connecting plate 302. The electro-hydraulic push rod 301 drives the connecting plate 302 to move, which can transmit the power of the electro-hydraulic push rod 301 to the forming pressure plate 16. The forming pressure plate 16 will move downward to stamp the aluminum plate. The sliding holes 304 and the sliding rods 303 cooperate to guide and stabilize the plate, which can limit the movement direction of the connecting plate 302 and the forming pressure plate 16, ensuring that the forming pressure plate 16 presses down vertically and accurately, thereby improving the accuracy and quality of stamping.

[0023] In a further embodiment, both feeding assemblies 8 include a support cover 801 fixedly mounted on the upper surface of the support base 7. Springs 802 are fixedly mounted on the inner bottom walls of both support covers 801. Sliding plates 803 are fixedly mounted on the top ends of both springs 802. Feeding plates 804 are fixedly mounted on the upper surfaces of both sliding plates 803. A feeding pusher 6 is slidably connected to the inner wall of the forming mold base 2. The upper surfaces of both feeding plates 804 are fixedly mounted to the bottom surfaces of the feeding pusher 6. Two feeding plates are shared on the bottom surface of the forming mold base 2 and the upper surface of the forming table 1. The outer surfaces of the two unloading plates 804 are slidably connected to the inner walls of the two sliding ports 805. The support cover 801 provides installation space for the internal spring 802, sliding plate 803 and unloading plate 804. The spring 802, as a power element, uses the elastic force generated by its own elastic deformation to push the sliding plate 803 and unloading plate 804 upward. When the spring 802 pushes the unloading plate 804 upward, the unloading push plate 6 moves upward and pushes the formed battery aluminum shell out from the forming mold base 2, completing the unloading operation.

[0024] In a further embodiment, a limiting seat 13 is fixedly installed on the upper surface of the support base 7, and a limiting block 17 is slidably connected to the inner wall of the limiting seat 13. One side of the limiting block 17 is connected to one side of the lifting protective plate 11. A recessed hole 12 is provided on the outer surface of the forming table 1, and the lifting protective plate 11 is located inside the recessed hole 12. By cooperating with the limiting seat 13 and the limiting block 17, the lifting movement of the lifting protective plate 11 can be limited and guided, ensuring that the lifting protective plate 11 rises and falls smoothly in the vertical direction and avoiding tilting or deviation during the lifting process.

[0025] The working principle of this utility model is as follows: First, an aluminum plate is placed above the forming mold base 2. The human body displacement sensor 15 is installed above the detection plate 14. The human body displacement sensor 15 monitors the position information of the workers in the operating area in real time and transmits the data to the controller 18. If the workers move away from the stamping area, the controller 18 controls the cylinder 10 to start. The telescopic end of the cylinder 10 drives the lifting protective plate 11 to rise. After it is raised, it can prevent the workers from continuing to approach the dangerous area and avoid being injured by the stamping parts.

[0026] Next, the electro-hydraulic push rod 301 in the drive assembly 3 is started. The telescopic end of the electro-hydraulic push rod 301 drives the connecting plate 302 and the forming pressure plate 16 downward to stamp the aluminum plate on the forming mold base 2. After the stamping is completed, the elastic action of the spring 802 pushes the sliding plate 803 and the unloading plate 804 upward, and causes the unloading push plate 6 to push the formed battery aluminum shell out of the forming mold base 2, completing the unloading operation.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A battery can forming apparatus, characterized by: The system includes a forming platform (1), a forming mold base (2) fixedly installed on the upper surface of the forming platform (1), two sets of support columns (4) fixedly installed on the upper surface of the forming platform (1), a top plate (5) fixedly installed at the top of the two sets of support columns (4), a driving assembly (3) provided above the top plate (5), a forming pressure plate (16) provided below the top plate (5), a support base (7) provided below the forming platform (1), two feeding assemblies (8) fixedly installed on the upper surface of the support base (7), a groove (9) opened on the upper surface of the support base (7), two cylinders (10) fixedly installed on the inner bottom wall of the groove (9), a lifting protective plate (11) fixedly installed at the telescopic ends of the two cylinders (10), a detection plate (14) fixedly installed on one side of the top plate (5), a human body displacement sensor (15) fixedly installed on one side of the detection plate (14), and a controller (18) fixedly installed on the outer surface of the top plate (5).

2. The battery can shell forming apparatus according to claim 1, wherein: The drive assembly (3) includes an electro-hydraulic actuator (301) fixedly installed on the upper surface of the top plate (5). A connecting plate (302) is fixedly installed on the telescopic end of the electro-hydraulic actuator (301). The bottom surface of the connecting plate (302) is fixedly installed on the upper surface of the forming pressure plate (16).

3. The apparatus of claim 2, wherein: The top plate (5) has two sliding holes (304) on its upper surface. The inner walls of the two sliding holes (304) are slidably connected to sliding rods (303). The bottom ends of the two sliding rods (303) are fixedly installed on the upper surface of the connecting plate (302).

4. The apparatus of claim 1, wherein: Both of the feeding assemblies (8) include a support cover (801) fixedly installed on the upper surface of the support base (7), and a spring (802) fixedly installed on the inner bottom wall of both support covers (801). A sliding plate (803) is fixedly installed on the top of both springs (802), and a feeding carrier plate (804) is fixedly installed on the upper surface of both sliding plates (803).

5. The apparatus of claim 4, wherein: The inner wall of the forming mold base (2) is slidably connected to a feeding pusher plate (6). The upper surfaces of the two feeding carrier plates (804) are fixedly installed with the bottom surface of the feeding pusher plate (6). The bottom surface of the forming mold base (2) and the upper surface of the forming table (1) are provided with two sliding openings (805). The outer surfaces of the two feeding carrier plates (804) are slidably connected to the inner walls of the two sliding openings (805).

6. The battery aluminum shell forming apparatus according to claim 1, characterized in that: A limiting seat (13) is fixedly installed on the upper surface of the support base (7). A limiting block (17) is slidably connected to the inner wall of the limiting seat (13). One side of the limiting block (17) is connected to one side of the lifting protective plate (11). A recessed hole (12) is opened on the outer surface of the forming table (1). The lifting protective plate (11) is located inside the recessed hole (12).

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