Disposable punching die for card LED lamp set

Abstract

The utility model discloses a one -time punch -cut die for card uses LED lamp set, including frame, the top fixed mounting of frame inner chamber has the pneumatic cylinder, the output fixed mounting of pneumatic cylinder has upper mounting seat, the bottom fixed mounting of upper mounting seat has upper die, the bottom of upper die is provided with a plurality of punch, the both sides of upper die bottom are all fixedly connected with the locating rod, and the surface sliding connection of two locating rods has the locating plate, is set up with a plurality of in punch surface sliding perforation on the locating plate. The utility model discloses through the top of lower die of the well -laid lamp set board is placed, and is positioned through the positioning pin and the positioning hole, guarantees the LED lamp set on the lamp set board and punch -cut hole alignment, then pneumatic cylinder elongation makes the locating plate press in the top of lamp set board, then punch -cut is carried out to the lamp set board to the LED lamp set on the lamp set board passes through punch -cut hole and rectangular through -hole on lower die and enters the collection drawer and is collected.

Description

Technical Field

[0001] This utility model belongs to the field of card-type LED light assembly processing technology, and in particular relates to a disposable punching mold for card-type LED light assemblies. Background Technology

[0002] A light-emitting smart card typically consists of a card substrate, a chip, an antenna, LEDs, and a casing. The card substrate is the main body of the card and is usually made of PVC material. The chip is the core component of the card, including memory and a processor. The antenna is used to transmit signals. The LEDs are the light source of the card and can be controlled according to different colors and brightness. The casing protects the chip and LEDs.

[0003] Existing LED lights are individually cut using laser cutting, resulting in slow overall cutting speed and low production capacity. The laser cutting process also generates a large amount of dust, causing the LED lights to become dirty and affecting subsequent production processes. Before processing LED materials, the positions are manually aligned, leading to inconsistencies in the position of individual LEDs and affecting the inlay finish. Therefore, we designed a one-time punching die for LED light assemblies. This die ensures the consistency of the LED positions after a single punching operation, guaranteeing the quality of the LED inlay finish. Furthermore, it can punch multiple LEDs at once, improving processing efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a disposable punching mold for card-type LED light sets. It has the advantages of ensuring the consistency of the position of the punched LED lights through one-time punching, guaranteeing the effect of the LED light inlay finished product, and punching multiple lights at once to improve processing efficiency, thereby solving the above-mentioned technical problems.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A disposable punching mold for card-type LED light sets includes a frame, a cylinder is fixedly installed at the top of the inner cavity of the frame, an upper mounting base is fixedly installed at the output end of the cylinder, an upper mold is fixedly installed at the bottom of the upper mounting base, a plurality of punches are provided at the bottom of the upper mold, positioning rods are fixedly connected to both sides of the bottom of the upper mold, positioning plates are slidably connected to the surfaces of the two positioning rods, a plurality of through holes that slide on the surface of the punches are opened on the positioning plates, a base plate is fixedly installed at the bottom of the inner cavity of the frame, a lower mounting base is fixedly connected to the top of the base plate, a lower mold is fixedly installed at the top of the lower mounting base, a plurality of punching holes adapted to the punches are opened on the lower mold, and a light set plate is placed on top of the lower mold.

[0006] Preferably, guide rods are fixedly connected to the four corners of the top of the lower mounting base, and four guide seats are embedded in the upper mounting base, with the guide seats slidably connected to the surface of the guide rods.

[0007] Preferably, a rectangular through hole is provided in the middle of the top of the lower mounting base, and a collection drawer is slidably connected to the inner cavity of the base plate.

[0008] Preferably, the top of the lower mold is fixedly connected with four positioning pins, and the lamp assembly plate is provided with multiple sets of positioning holes that are compatible with the positioning pins.

[0009] Preferably, both sides of the lower mounting base and the top of the lower mold are provided with guide holes for the positioning rod to slide.

[0010] The beneficial effects of this utility model are:

[0011] 1. This utility model places the arranged lamp assembly board on the top of the lower mold and positions it with positioning pins and positioning holes to ensure that the LED lamps on the lamp assembly board are aligned with the punching holes. Then, the cylinder extends, causing the positioning plate to press on the top of the lamp assembly board. Then, the punch cuts the lamp assembly board, allowing the LED lamps on the lamp assembly board to pass through the punching holes and rectangular through holes on the lower mold and enter the collection drawer for collection. This achieves one-time punching through the mold, ensuring the consistency of the position of the punched LED lamps, ensuring the effect of the LED lamp lay product, and punching multiple at once, thereby improving processing efficiency.

[0012] 2. This utility model uses the cooperation of guide rod and guide seat. When the upper mounting seat moves downward, it will drive the guide seat to slide on the surface of the guide rod, which guides the movement of the upper mounting seat, upper mold and punch, thus improving the punching accuracy.

[0013] 3. This utility model uses a rectangular through hole and a collection drawer together. The cut LED light groups fall through the rectangular through hole into the collection drawer due to gravity, which facilitates the centralized processing of LED light groups. Attached Figure Description

[0014] The advantages of the present invention in the above and / or other aspects will become clearer and more readily understood through the following detailed description taken in conjunction with the accompanying drawings, which are merely illustrative and do not limit the present invention, wherein:

[0015] Figure 1 This is a perspective view of one embodiment of the present utility model;

[0016] Figure 2 This is a three-dimensional disassembled schematic diagram of the mounting base and positioning plate in one embodiment of the present invention;

[0017] Figure 3This is a three-dimensional disassembled schematic diagram of the mounting base and the lower mold in one embodiment of the present invention;

[0018] Figure 4 This is a three-dimensional schematic diagram of the base plate and the collection drawer in one embodiment of the present utility model.

[0019] The attached diagram lists the components represented by each number as follows:

[0020] 1. Frame, 2. Cylinder, 3. Upper mounting base, 4. Upper mold, 5. Punch, 6. Positioning rod, 7. Positioning plate, 8. Through hole, 9. Base plate, 10. Lower mounting base, 11. Lower mold, 12. Punching hole, 13. Lamp assembly plate, 14. Positioning pin, 15. Positioning hole, 16. Guide hole, 17. Guide rod, 18. Guide seat, 19. Rectangular through hole, 20. Collection drawer. Detailed Implementation

[0021] In the following description, embodiments of the disposable punching die for the card-mounted LED light assembly of this utility model will be described with reference to the accompanying drawings.

[0022] Figure 1-4This invention illustrates a disposable punching die for LED light sets using a card, comprising a frame 1. A cylinder 2 is fixedly mounted on the top of the inner cavity of the frame 1. An upper mounting base 3 is fixedly mounted on the output end of the cylinder 2. An upper die 4 is fixedly mounted on the bottom of the upper mounting base 3. Multiple punches 5 are provided on the bottom of the upper die 4. Positioning rods 6 are fixedly connected to both sides of the bottom of the upper die 4. Positioning plates 7 are slidably connected to the surfaces of the two positioning rods 6. Multiple through holes 8 are provided on the positioning plates 7 for sliding on the surfaces of the punches 5. A base plate 9 is fixedly mounted on the bottom of the inner cavity of the frame 1. A lower mounting base 10 is fixedly connected to the top of the base plate 9. A rectangular through hole 19 is provided in the middle of the top of the lower mounting base 10. A collection drawer 20 is slidably connected to the inner cavity of the base plate 9. Through the cooperation of the rectangular through hole 19 and the collection drawer 20, the punched LED light sets fall through the rectangular through hole 19 and into the collection drawer 20 due to gravity, facilitating collection. The LED light assembly is centrally processed. A lower mold 11 is fixedly installed on the top of the lower mounting base 10. Guide rods 17 are fixedly connected to the four corners of the top of the lower mounting base 10. Four guide seats 18 are embedded in the upper mounting base 3. The guide seats 18 are slidably connected to the surface of the guide rods 17. Through the cooperation of the guide rods 17 and the guide seats 18, the upper mounting base 3 moves downward and drives the guide seats 18 to slide on the surface of the guide rods 17, which guides the movement of the upper mounting base 3, the upper mold 4 and the punch 5, and improves the punching accuracy. Guide holes 16 for the positioning rods 6 to slide are opened on both sides of the top of the lower mounting base 10 and the lower mold 11. Multiple punching holes 12 that are adapted to the punch 5 are opened on the lower mold 11. A light assembly plate 13 is placed on the top of the lower mold 11. Four positioning pins 14 are fixedly connected to the top of the lower mold 11. Multiple sets of positioning holes 15 that are adapted to the positioning pins 14 are opened on the light assembly plate 13.

[0023] Working principle: When using this utility model, the arranged lamp assembly board 13 is placed on the top of the lower mold 11 and positioned by the positioning pin 14 and positioning hole 15 to ensure that the LED lamp assembly on the lamp assembly board 13 is aligned with the punching hole 12 on the lower mold 11. Then, the cylinder 2 extends, causing the upper mounting seat 3 to move downward, thereby pressing the positioning plate 7 on the top of the lamp assembly board 13 to fix the lamp assembly board 13 in position. The upper mounting seat 3 continues to move downward, causing the punch 5 on the upper mold 4 to pass through the through hole 8 on the positioning plate 7 to punch the lamp assembly board 13. This allows the LED lamp assembly on the lamp assembly board 13 to pass through the punching hole 12 and rectangular through hole 19 on the lower mold 11 and enter the collection drawer 20 for collection. During this process, the positioning rod 6 enters the inner cavity of the guide hole 16, effectively reducing punching deviation and ensuring punching quality.

[0024] In summary: This card uses a one-time punching die for LED light sets. By placing the arranged light set plate 13 on top of the lower die 11 and positioning it with the positioning pin 14 and positioning hole 15, the LED light sets on the light set plate 13 are aligned with the punching hole 12. Then, the cylinder 2 extends, causing the positioning plate 7 to press on the top of the light set plate 13. Next, the punch 5 punches the light set plate 13, allowing the LED light sets on the light set plate 13 to pass through the punching hole 12 and rectangular through hole 19 on the lower die 11 and enter the collection drawer 20 for collection. This achieves one-time punching through the die, ensuring the consistency of the position of the punched LED lights, guaranteeing the effect of the LED light lay product, and punching multiple lights at once, thus improving processing efficiency.

Claims

1. A disposable punching die for a card-mounted LED light assembly, characterized in that, The system includes a frame (1), a cylinder (2) is fixedly installed at the top of the inner cavity of the frame (1), an upper mounting base (3) is fixedly installed at the output end of the cylinder (2), an upper mold (4) is fixedly installed at the bottom of the upper mounting base (3), a plurality of punches (5) are provided at the bottom of the upper mold (4), positioning rods (6) are fixedly connected to both sides of the bottom of the upper mold (4), positioning plates (7) are slidably connected to the surfaces of the two positioning rods (6), a plurality of through holes (8) are provided on the positioning plates (7) for sliding on the surface of the punches (5), a base plate (9) is fixedly installed at the bottom of the inner cavity of the frame (1), a lower mounting base (10) is fixedly connected to the top of the base plate (9), a lower mold (11) is fixedly installed at the top of the lower mounting base (10), a plurality of punching holes (12) adapted to the punches (5) are provided on the lower mold (11), and a lamp assembly plate (13) is placed above the lower mold (11).

2. The disposable punching die for a card-mounted LED light assembly according to claim 1, characterized in that, The lower mounting base (10) has four guide rods (17) fixedly connected to its top corners. The upper mounting base (3) has four guide seats (18) embedded in it. The guide seats (18) are slidably connected to the surface of the guide rods (17).

3. The disposable punching die for a card-mounted LED light assembly according to claim 2, characterized in that, A rectangular through hole (19) is provided in the middle of the top of the lower mounting base (10), and a collection drawer (20) is slidably connected to the inner cavity of the base plate (9).

4. The disposable punching die for a card-mounted LED light assembly according to claim 3, characterized in that, The top of the lower mold (11) is fixedly connected with four positioning pins (14), and the lamp assembly plate (13) has multiple sets of positioning holes (15) that are compatible with the positioning pins (14).

5. A disposable punching die for a card-mounted LED light assembly according to claim 4, characterized in that, The lower mounting base (10) and the lower mold (11) are both provided with guide holes (16) on both sides of the top for the positioning rod (6) to slide.

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