A production device for rapidly improving the adhesion of a material surface
By designing a pretreatment chamber and spray head inside the box for material pretreatment, combined with a sealing structure and automated operation, the problems of existing devices being unable to pretreat and having poor sealing effects are solved, achieving rapid improvement in material surface adhesion and automated operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN ZHENGDU AUTO TRIM CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-06-23
AI Technical Summary
Existing cryogenic spray-type AP plasma treatment equipment cannot perform material pretreatment, and the treatment environment has poor sealing performance, making it susceptible to interference.
A production device was designed, comprising a housing, a pretreatment chamber, a plasma treatment chamber, a sealing structure, a spray head, and a PLC controller. The device performs pretreatment by spraying through the pretreatment chamber and the spray head, performs surface treatment of materials using a three-axis moving mechanism and a plasma treatment nozzle, and achieves rapid sealing through a sealing groove and a sealing ring. The device is automated by combining a servo motor and a drive gear system.
It achieves rapid improvement in material surface adhesion, better treatment effect, good sealing effect, high degree of automation, and convenient operation.
Smart Images

Figure CN224391907U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material surface adhesion processing technology, specifically a production device for rapidly improving the adhesion of material surfaces. Background Technology
[0002] Material surface modification technology is one of the most commonly used material preparation technologies. Its basic principle is that under certain external conditions, external substances react with the material surface in a physical or chemical manner, thereby changing the surface state of the material or producing new elements and new groups on the material surface, ultimately meeting the needs of practical applications.
[0003] A low-temperature spray-type AP plasma treatment device (CN202411445864.4) can adjust the working position of the plasma cleaning nozzle and the distance between the plasma cleaning nozzle and the silicon wafer, facilitating the adjustment of the plasma spray distance and enabling better cleaning of the silicon wafer surface. However, it has shortcomings: the existing equipment cannot perform material pretreatment, and the sealing effect of the treatment environment is poor, making it susceptible to interference. Therefore, a production device that can quickly improve the adhesion of material surfaces is needed to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a production device that can rapidly improve the adhesion of materials to the surface, thereby solving the problems mentioned in the background art, such as the inability of low-temperature spray-type AP plasma treatment devices to perform material pretreatment and the poor sealing effect of the treatment environment, which makes them susceptible to interference.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a production device for rapidly improving the adhesion of material surfaces, comprising a housing, a PLC controller electrically connected to one side of the housing, and a cover plate connected to the front of the housing. A pretreatment chamber is provided on the front side of the inner wall of the housing, and a plasma treatment chamber is provided on the rear side of the inner wall of the housing. Rotary seats are fixedly connected to both sides of the upper front end of the housing, and an electric rotating shaft is flipped and connected to the inner wall of the rotating seats. The front side of the electric rotating shaft is fixedly connected to the upper end of the cover plate, and a sealing ring is protruding and fixedly connected to the rear edge of the cover plate. The sealing ring and the sealing... The chamber is connected by a slotted joint, with a sealing slot located at the front edge of the chamber. A water tank is fixedly connected to the front upper part of the chamber, and a plasma generator is fixedly connected to the rear upper part of the chamber. A three-axis moving mechanism is embedded and fixedly connected to the upper part of the inner walls of both the pretreatment chamber and the plasma treatment chamber. A plasma treatment nozzle is fixedly connected to the lower end of the three-axis moving mechanism on the inner wall of the plasma treatment chamber. The plasma treatment nozzle is electrically connected to the plasma generator. A spray head is fixedly connected to the lower end of the three-axis moving mechanism on the inner wall of the pretreatment chamber, and one side of the spray head is connected to the water tank. The middle position of the upper part of the chamber is fixed... The chamber is connected to a slot, and a partition plate is inserted through the slot and the inner wall of the chamber. Drive tooth grooves are formed on both sides of the partition plate. Servo motors are embedded in both sides of the inner wall of the slot, and drive gears are fixedly connected to the output ends of the servo motors. The drive gears mesh with the drive tooth grooves. Second lead screw grooves are formed on both sides of the lower end of the inner walls of the pretreatment chamber and the plasma treatment chamber. Second lead screw mechanisms are inserted through the inner walls of the second lead screw grooves. Second lead screw sliders are distributed and fitted onto the outer walls of the second lead screw mechanisms. A movable support plate is fixedly connected to the upper end of the second lead screw slider. A first lead screw groove is provided at the middle of the upper end of the moving support plate. A positive and negative threaded lead screw mechanism is inserted and connected through the inner wall of the first lead screw groove. First lead screw sliders are distributed at both ends of the outer wall of the positive and negative threaded lead screw mechanism. A clamping block is fixedly connected to the upper end of the first lead screw slider. A wastewater tank is provided at the lower end of the pretreatment tank. A water outlet is connected to the lower end of one side of the wastewater tank. An on / off valve is connected in the middle of the water outlet. The electric rotating shaft, plasma generator, spray head, positive and negative threaded lead screw mechanism, second lead screw mechanism, servo motor and three-axis moving mechanism are electrically connected to the PLC controller.
[0006] Preferably, the cover plate is electrically flipped to the housing via an electric rotating shaft and a rotating seat, and the cover plate is sealed to the housing via a sealing groove and a sealing ring.
[0007] Preferably, the lower end of the inner wall of the pretreatment chamber is a hollow structure, and the pretreatment chamber is connected to the wastewater chamber. The lower end of the inner wall of the wastewater chamber is an inclined structure, and the wastewater chamber is connected to the outlet through an on / off valve.
[0008] Preferably, the pretreatment chamber and the plasma treatment chamber are distributed in two sets of sealed structures on the inner wall of the box through partitions, and the partitions are connected to the box body in a meshing lifting and lowering manner through drive gears and drive tooth grooves.
[0009] Preferably, the movable support plate is connected to the pretreatment chamber and the plasma treatment chamber by a second lead screw mechanism and a second lead screw slider in a front-to-back lead screw movement, and the second lead screw slider is distributed protruding from the rear edge of the lower end of the movable support plate.
[0010] Preferably, the clamping block is connected to the movable support plate in opposite directions via a first lead screw slider and a forward and reverse threaded screw mechanism, and the inner side of the clamping block is made of rubber.
[0011] Compared with the prior art, the beneficial effects of this utility model are: the production device for rapidly improving the adhesion of material surfaces can perform pre-treatment by spraying and washing through the pre-treatment chamber and the spray head, resulting in better treatment effect; it can also quickly switch between sealing through the partition; it can be quickly and automatically adjusted through the movable support plate; and it can extend outside the box through the second screw mechanism and the second screw slider, facilitating loading and unloading operations and making it easy to use. Attached Figure Description
[0012] Figure 1 This is a front view of a production device for rapidly improving the adhesion of materials according to this utility model;
[0013] Figure 2 This is a schematic diagram of the internal structure of a production device for rapidly improving the adhesion of material surfaces according to this utility model;
[0014] Figure 3 This is a side view of the internal structure of a production device for rapidly improving the adhesion of materials according to this utility model.
[0015] Figure 4 This utility model relates to a production device for rapidly improving the adhesion of material surfaces. Figure 2 Enlarged view of point A in the middle;
[0016] Figure 5 This utility model relates to a production device for rapidly improving the adhesion of material surfaces. Figure 3 Enlarged view at point B in the middle;
[0017] Figure 6 This utility model relates to a production device for rapidly improving the adhesion of material surfaces. Figure 3 Enlarged view at point C;
[0018] Figure 7 This utility model relates to a production device for rapidly improving the adhesion of material surfaces. Figure 1 Enlarged view of point D in the middle.
[0019] In the diagram: 1. Housing, 2. Cover plate, 3. PLC controller, 4. Electric rotating shaft, 5. Rotary seat, 6. Pretreatment chamber, 7. Movable support plate, 8. Plasma treatment nozzle, 9. Plasma generator, 10. Water tank, 11. Spray head, 12. Wastewater chamber, 13. Plasma treatment chamber, 14. First lead screw slider, 15. Clamping block, 16. First lead screw groove, 17. Positive and negative thread lead screw mechanism, 18. Second lead screw mechanism, 19. Second lead screw groove, 20. Second lead screw slider, 21. Slot, 22. Drive gear, 23. Partition plate, 24. Drive gear groove, 25. Servo motor, 26. Opening and closing valve, 27. Water outlet, 28. Sealing groove, 29. Sealing ring, 30. Three-axis moving mechanism. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-7This utility model provides a technical solution: a production device for rapidly improving the adhesion of material surfaces, comprising a housing 1, a cover plate 2, a PLC controller 3, an electric rotating shaft 4, a rotating seat 5, a pretreatment chamber 6, a movable support plate 7, a plasma treatment nozzle 8, a plasma generator 9, a water tank 10, a spray head 11, a wastewater chamber 12, a plasma treatment chamber 13, a first lead screw slider 14, a clamping block 15, a first lead screw groove 16, a positive and negative thread lead screw mechanism 17, a second lead screw mechanism 18, a second lead screw groove 19, a second lead screw slider 20, a slot 21, a drive gear 22, a partition 23, a drive tooth groove 24, a servo motor 25, an on / off valve 26, a water outlet 27, a sealing groove 28, a sealing ring 29, and a three-axis moving mechanism 30. The housing 1... A PLC controller 3 is electrically connected to the side of the housing 1, and a cover plate 2 is connected to the front of the housing 1. The cover plate 2 is electrically flipped to the housing 1 via an electric rotating shaft 4 and a rotating seat 5, and is also sealed to the housing 1 via a sealing groove 28 and a sealing ring 29. This allows the cover plate 2 to be easily opened and closed electrically, with good sealing effect. A pretreatment chamber 6 is opened on the front side of the inner wall of the housing 1, and a plasma treatment chamber 13 is opened on the rear side of the inner wall of the housing 1. The lower end of the inner wall of the pretreatment chamber 6 has a hollow structure, and the pretreatment chamber 6 is connected to the wastewater chamber 12. The lower end of the inner wall of the wastewater chamber 12 has an inclined structure, and the wastewater chamber 12 is connected to the outlet 27 via an on / off valve 26, which allows the pretreatment chamber 6 to quickly discharge wastewater and avoid residue. The pretreatment chamber 6 and the plasma treatment chamber 13 are connected to the wastewater chamber 12. The ion treatment chamber 13 is distributed in two sets of sealed structures on the inner wall of the box body 1 via partitions 23. The partitions 23 are connected to the box body 1 in a meshing and lifting manner via drive gears 22 and drive tooth grooves 24. This allows the pretreatment chamber 6 and the plasma treatment chamber 13 to be separated by the partitions 23, avoiding mutual interference and achieving better treatment results. Rotary seats 5 are fixedly connected to both sides of the upper front end of the box body 1. The inner wall of the rotating seats 5 is connected to an electric rotating shaft 4. The front side of the electric rotating shaft 4 is fixedly connected to the upper end of the cover plate 2. A sealing ring 29 is fixedly connected to the rear edge of the cover plate 2. The sealing ring 29 is inserted into the sealing groove 28, which is located on the front edge of the box body 1. A water tank 10 is fixedly connected to the front upper end of the box body 1, and a plasma treatment chamber 10 is fixedly connected to the rear upper end of the box body 1. A three-axis moving mechanism 30 is embedded and fixedly connected to the upper end of the inner wall of the ion generator 9, the pretreatment chamber 6, and the plasma treatment chamber 13. A plasma treatment nozzle 8 is fixedly connected to the lower end of the three-axis moving mechanism 30 on the inner wall of the plasma treatment chamber 13. The plasma treatment nozzle 8 is electrically connected to the plasma generator 9. A spray head 11 is fixedly connected to the lower end of the three-axis moving mechanism 30 on the inner wall of the pretreatment chamber 6. One side of the spray head 11 is connected to the water tank 10. A slot 21 is fixedly connected to the middle of the upper end of the chamber 1. A partition 23 is inserted through the slot 21 and the inner wall of the chamber 1. Drive gear grooves 24 are provided on the front and rear sides of the partition 23. Servo motors 25 are embedded and connected to both sides of the inner wall of the slot 21. A drive gear 22 is fixedly connected to the output end of the servo motor 25.The drive gear 22 meshes with the drive tooth groove 24. Second lead screw grooves 19 are provided on both sides of the lower end of the inner walls of the pretreatment chamber 6 and the plasma treatment chamber 13. A second lead screw mechanism 18 is inserted and connected through the inner wall of the second lead screw groove 19. Second lead screw sliders 20 are fitted onto the outer wall of the second lead screw mechanism 18. A movable support plate 7 is fixedly connected to the upper end of the second lead screw slider 20. A first lead screw groove 16 is provided at the middle of the upper end of the movable support plate 7. The movable support plate 7 is connected to the pretreatment chamber 6 and the plasma treatment chamber 13 via the second lead screw mechanism 18 and the second lead screw slider 20 in a front-to-back lead screw movement configuration. The second lead screw slider 20 protrudes from the rear edge of the lower end of the movable support plate 7, allowing the movable support plate 7 to automatically switch between the pretreatment chamber 6 and the plasma treatment chamber 13, resulting in a high degree of automation. A positive and negative threaded screw mechanism 17 is inserted and connected through the inner wall of the pretreatment chamber 6. First screw sliders 14 are sleeved at both ends of the outer wall of the positive and negative threaded screw mechanism 17. A clamping block 15 is fixedly connected to the upper end of the first screw slider 14. The clamping block 15 is connected to the movable support plate 7 in opposite directions via the first screw slider 14 and the positive and negative threaded screw mechanism 17. The inner side of the clamping block 15 is made of rubber, allowing for adjustable spacing, good clamping adaptability, and convenient use. A wastewater chamber 12 is opened at the lower end of the pretreatment chamber 6, and an outlet 27 is connected to one side of the lower end of the wastewater chamber 12. An on / off valve 26 is connected in the middle of the outlet 27. The electric rotating shaft 4, plasma generator 9, spray head 11, positive and negative threaded screw mechanism 17, second screw mechanism 18, servo motor 25, and three-axis moving mechanism 30 are electrically connected to the PLC controller 3.
[0022] Working principle: When using this production device for rapidly improving the adhesion of material surfaces, first connect the device to the power supply. Then, the cover plate 2 is flipped open via the electric rotating shaft 4 and the rotating seat 5. Next, the material is extended via the second lead screw mechanism 18 and the second lead screw slider 20. Then, the material is placed on the movable support plate 7. Then, the clamping block 15 is retracted via the first lead screw slider 14 and the positive and negative thread lead screw mechanism 17 to clamp and fix the material. Then, it is retracted into the pretreatment chamber 6. Next, the cover plate 2 is flipped closed and sealed by the sealing groove 28 and the sealing ring 29. Then, the water tank 10, the spray head 11, and the three-axis moving mechanism 30 perform moving spray washing, while the wastewater is pretreated. The wastewater is introduced into the wastewater tank 12 through the leakage hole of the cleaning chamber 6. After cleaning, the partition 23 can be opened by the drive gear 22, drive tooth groove 24, and servo motor 25. Then, the material is introduced into the plasma treatment chamber 13 through the movable support plate 7. The partition 23 then closes as it descends. The plasma treatment nozzle 8, plasma generator 9, and three-axis moving mechanism 30 are then used for moving plasma treatment. The material is then quickly exported, flipped, and processed again. When treating wastewater, the outlet 27 can be opened through the on / off valve 26 for rapid discharge. Continuous processing can then be carried out. This is the usage process of this production device that can quickly improve the adhesion of material surfaces.
[0023] It should be noted that this utility model is a production device for rapidly improving the adhesion of material surfaces. All components are standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Furthermore, all electrical components mentioned above refer to power elements, electrical components, and the matching monitoring computer and power supply connected by wires. The specific connection method should refer to the working principle described above, where the electrical connection between each electrical component is completed in sequence. The detailed connection method is a well-known technology in the field.
[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A production device for rapidly improving the adhesion of material surfaces, comprising a housing (1), wherein a PLC controller (3) is electrically connected to one side of the housing (1), and a cover plate (2) is connected to the front of the housing (1), characterized in that: The front side of the inner wall of the box (1) is provided with a pretreatment chamber (6), and the rear side of the inner wall of the box (1) is provided with a plasma treatment chamber (13). The upper front side of the box (1) is fixedly connected to two rotating seats (5), and the inner wall of the rotating seats (5) is connected to an electric rotating shaft (4). The front side of the electric rotating shaft (4) is fixedly connected to the upper end of the cover plate (2), and the rear edge of the cover plate (2) is fixedly connected to a sealing ring (29). The sealing ring (29) is inserted into the sealing groove (28), and the sealing groove (28) is opened on the front edge of the box (1). The front upper end of the box (1) is fixedly connected to a water tank (10), and the rear upper end of the box (1) is fixedly connected to a plasma generator (9). The pretreatment chamber (6) and the upper part of the inner wall of the plasma treatment chamber (13) are both inlaid with a three-axis moving mechanism (30), and the lower part of the three-axis moving mechanism (30) of the inner wall of the plasma treatment chamber (13) is fixedly connected to a plasma treatment nozzle (8). The plasma treatment nozzle (8) is electrically connected to the plasma generator (9). The lower part of the three-axis moving mechanism (30) of the inner wall of the pretreatment chamber (6) is fixedly connected to a spray head (11), and one side of the spray head (11) is connected to the water tank (10). The middle position of the upper part of the box (1) is fixedly connected to a slot (21), and the slot (21) and the inner wall of the box (1) are connected by a partition (23). The partition (23) has drive tooth grooves (24) on the front and rear sides. The slot (21) has servo motors (25) embedded on both sides of its inner wall, and a drive gear (22) is fixedly connected to the output end of the servo motor (25). The drive gear (22) meshes with the drive tooth groove (24). The lower ends of the inner walls of the pretreatment chamber (6) and the plasma treatment chamber (13) are provided with second lead screw grooves (19), and a second lead screw mechanism (18) is inserted through the inner wall of the second lead screw groove (19). The outer wall of the second lead screw mechanism (18) is fitted with a second lead screw slider (20), and a movable support plate (7) is fixedly connected to the upper end of the second lead screw slider (20). A first lead screw groove (16) is provided at the middle position of the upper end of the movable support plate (7). The inner wall of the rod slide (16) is connected to the positive and negative thread screw mechanism (17), and the two ends of the outer wall of the positive and negative thread screw mechanism (17) are fitted with the first screw slider (14). The upper end of the first screw slider (14) is fixedly connected to the clamp (15). The lower end of the pretreatment chamber (6) is provided with a wastewater chamber (12), and the lower end of one side of the wastewater chamber (12) is connected to the outlet (27). The outlet (27) is connected to the middle of the opening and closing valve (26). The electric rotating shaft (4), plasma generator (9), spray head (11), positive and negative thread screw mechanism (17), second screw mechanism (18), servo motor (25) and three-axis moving mechanism (30) are electrically connected to the PLC controller (3).
2. The production apparatus for rapidly improving the adhesion of material surfaces according to claim 1, characterized in that: The cover plate (2) is electrically flipped to the box body (1) via an electric rotating shaft (4) and a rotating seat (5), and the cover plate (2) is fastened and sealed to the box body (1) via a sealing groove (28) and a sealing ring (29).
3. The production apparatus for rapidly improving the adhesion of material surfaces according to claim 2, characterized in that: The lower end of the inner wall of the pretreatment chamber (6) is hollow, and the pretreatment chamber (6) is connected to the wastewater chamber (12). The lower end of the inner wall of the wastewater chamber (12) is inclined, and the wastewater chamber (12) is connected to the outlet (27) through the on / off valve (26).
4. The production apparatus for rapidly improving the adhesion of material surfaces according to claim 3, characterized in that: The pretreatment chamber (6) and the plasma treatment chamber (13) are distributed in two sets of sealed structures on the inner wall of the box (1) through a partition (23), and the partition (23) is connected to the box (1) in a meshing lifting manner through a drive gear (22) and a drive tooth groove (24).
5. The production apparatus for rapidly improving the adhesion of material surfaces according to claim 4, characterized in that: The movable support plate (7) is connected to the pretreatment chamber (6) and the plasma treatment chamber (13) by means of a second lead screw mechanism (18) and a second lead screw slider (20) in a front-to-back lead screw movement, and the second lead screw slider (20) is distributed protruding from the rear edge of the lower end of the movable support plate (7).
6. The production apparatus for rapidly improving the adhesion of material surfaces according to claim 5, characterized in that: The clamping block (15) is connected to the movable support plate (7) in opposite directions via the first lead screw slider (14) and the positive and negative lead screw mechanism (17), and the inner side of the clamping block (15) is made of rubber.