Tray grasping device
The design of the material tray gripping device solves the problem of swaying and tipping of material trays caused by height differences during the transfer process, and realizes stable material tray conveying. It is suitable for the transfer of material trays of various specifications and production line transformation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNMING DINGCHENG TECH
- Filing Date
- 2025-06-12
- Publication Date
- 2026-06-23
Smart Images

Figure CN224393965U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material conveying technology, and in particular to a material tray gripping device. Background Technology
[0002] Newly produced cigarette filter rods need to be stored indoors to allow them to cure naturally for a certain period of time before they can be sent to the winding and splicing equipment for use. Therefore, in the filter rod production process, a storage warehouse is set up to store and cure the filter rods. The produced filter rods need to be "entered" into the storage warehouse for storage and curing, and then the cured filter rods are "taken out" from the storage warehouse for use.
[0003] Because filter rods are bulk materials, they need to be held in trays for storage in the storage warehouse. However, filter rods produced upstream and used downstream on the production line do not require trays. Therefore, a tray loading machine is used to load new filter rods into trays before they are stored in the warehouse. After a full tray leaves the warehouse, a tray unloading machine unloads the filter rods from the trays onto the production line. The existing tray loading machine typically works as follows: empty trays from the storage warehouse are input from the upper level of the tray loading machine at the filter rod storage station; after loading, full trays are output from the lower level of the tray loading machine to the filter rod storage station. Similarly, the tray unloading machine typically works as follows: full trays are input from the upper level of the tray unloading machine at the filter rod exit station; after unloading, empty trays are output from the lower level of the tray unloading machine to the filter rod exit station and then transported to the storage warehouse. Therefore, the filter rod entry and exit stations act as a bridge between the storage warehouse and the tray loading and unloading machines.
[0004] Currently, when filter rod in / out stations connect with the upper levels of loading / unloading machines, belt conveyors are generally used to transport the trays. The trays are in an unrestricted free state on the upper side of the belt conveyor, and swaying is prone to occur during the transport process, especially at the junction of the belt conveyor and the loading / unloading machine or the in / out station. Moreover, since the upper levels of different models of loading / unloading machines have different ground heights, when filter rod in / out stations in the same storage warehouse connect with the upper levels of different models of loading / unloading machines, the heights of the filter rod in / out stations and the upper levels of the loading / unloading machines are often inconsistent. The height difference between the two causes the belt conveyor used for docking to tilt, and the trays are prone to swaying or even tipping over during transport on this tilted surface, resulting in unstable tray transfer and transport. Utility Model Content
[0005] In view of this, this utility model provides a material tray gripping device to solve the problems of unstable material tray conveying, easy material tray tipping, and low conveying stability and reliability caused by the height difference between the filter rod inlet / outlet station and the loading / unloading machine, which leads to the non-horizontal docking conveying surface.
[0006] This disclosure provides a tray gripping device, including: a frame platform, a left transverse mechanism, a left lifting clamping mechanism, a right transverse mechanism, a right lifting clamping mechanism, and a drive mechanism;
[0007] The left and right transverse mechanisms are symmetrically installed on the left and right inner frames of the frame platform.
[0008] The left lifting clamping mechanism is connected to the left lateral movement mechanism, and the right lifting clamping mechanism is connected to the right lateral movement mechanism; the two ends of the driving mechanism are respectively connected to the upper ends of the left lifting clamping mechanism and the right lifting clamping mechanism.
[0009] The left lifting clamping mechanism and the right lifting clamping mechanism are configured to: reciprocate along the left lateral movement mechanism and the right lateral movement mechanism in the front-back direction, and clamp the material tray in the middle and move up and down in the vertical direction under the drive of the drive mechanism.
[0010] In some embodiments, the left lateral movement mechanism and / or the right lateral movement mechanism includes:
[0011] A slide cylinder is installed in the middle of the inner side frame of the frame platform, and includes a guide rod and a slide that is slidably connected to the guide rod. The guide rod extends along the front-rear direction of the frame platform.
[0012] The hydraulic buffer unit is provided with a set of hydraulic buffer units on the front and rear sides of the guide rod of the slide cylinder; and
[0013] A linear guide unit is provided on the upper and lower sides of the slide cylinder, and a linear guide unit parallel to the slide cylinder is provided on each side. The linear guide unit is fixedly connected to the inner side frame of the frame platform.
[0014] In some embodiments, the linear guide unit includes:
[0015] Two guide rail supports are fixedly installed on the front and rear sides of the inner side frame of the frame platform, respectively.
[0016] The first linear guide rail is arranged parallel to the guide rod of the slide cylinder, and its two ends are supported and connected to the first linear guide rail;
[0017] The first slider is slidably connected to the guide rail; and
[0018] A limiting block, which is disposed on the first linear guide rail, is used to limit the movement position of the left lateral movement mechanism and / or the right lateral movement mechanism in the front-back direction.
[0019] In some embodiments, the left lifting clamping mechanism and / or the right lifting clamping mechanism include:
[0020] The main plate is connected to the first slider on the upper and lower sides of the left or right transverse mechanism on the same side;
[0021] A fixing plate is disposed behind the main body plate, and the fixing plate is connected to the slide of the slide cylinder;
[0022] A lifting mechanism is disposed in front of the main body plate; the lifting mechanism is configured to move up and down vertically under the drive of the driving mechanism.
[0023] A clamping mechanism is disposed to the left of the lifting mechanism; the clamping mechanism is configured to extend and retract in a horizontal direction perpendicular to the main body plate under the drive of the driving mechanism; and
[0024] The first cover is mounted on the side of the main body plate.
[0025] In some embodiments, the drive mechanism includes a sprocket located on the upper side of the fixed plate;
[0026] The lifting mechanism includes:
[0027] The second linear guide rail extends in the vertical direction;
[0028] The slider body is slidably connected to the second linear guide rail;
[0029] The first upper limit seat and the first lower limit seat are respectively disposed at the upper and lower ends of the second linear guide rail and are fixedly connected to the main body plate to limit the upper and lower strokes of the slider body;
[0030] Driven wheel assembly, which is fixed below the main body plate; and
[0031] The chain, after passing over the driven wheel assembly on the lower side and the sprocket on the upper side, is connected to the slider body at both ends.
[0032] In some embodiments, the slider body includes:
[0033] The second slider is nested on the second linear guide rail;
[0034] An extension plate, which is mounted on the second slider;
[0035] A roller slide, which is mounted on the extension plate;
[0036] The second upper limit seat is disposed above the extension plate and is used to limit the upper travel of the roller slide; the second upper limit seat is connected to one end of the chain;
[0037] Two sets of springs are disposed between the second upper limit seat and the roller slide; and
[0038] The second lower limit seat is located below the extension plate and is used to limit the lower end travel of the roller slide; the second lower limit seat is connected to the other end of the chain.
[0039] In some embodiments, the clamping mechanism includes:
[0040] Angle seat, one side of which is mounted on the roller slide;
[0041] The guide rod cylinder has its body connected to the other side of the corner seat;
[0042] A rubber-coated plate is disposed on the end of the guide rod of the guide rod cylinder;
[0043] The second drag chain bracket is fixedly connected to the guide rod cylinder;
[0044] The second cable chain has its movable end connected to the second cable chain bracket, and its fixed end fixed above the first cover.
[0045] In some embodiments, the slider body further includes a first sensing sheet disposed on the second upper limit seat;
[0046] The clamping mechanism further includes a first detection bracket connected to the second drag chain bracket;
[0047] The lifting mechanism further includes a first detection switch mounted on the first detection bracket. The first detection switch is used in conjunction with the first sensing plate to detect the displacement of the clamping mechanism in the vertical direction relative to the reference position.
[0048] In some embodiments, the left lifting clamping mechanism and / or the right lifting clamping mechanism further include a detection component disposed on the right side of the lifting mechanism;
[0049] The detection component includes: a profile guide rail, a second sensing element, a plurality of second detection brackets, and a second detection switch; wherein, the profile guide rail extends vertically and is disposed on the main body plate, the plurality of second detection brackets and the detection switch are disposed at different height positions on the profile guide rail, the second sensing element is disposed on the slider body, and the second sensing element is used to cooperate with the second detection switch to detect the position of the slider body.
[0050] In some embodiments, the drive mechanism includes: a crossbeam, a wire binding bracket, a first drag chain movable end bracket, a bearing housing unit, a drive shaft, a hollow shaft motor, and a motor base;
[0051] The left and right ends of the crossbeam are connected to the top of the left lifting clamping mechanism and the right lifting clamping mechanism, respectively. A wire binding bracket and a first drag chain movable end bracket are provided on the crossbeam.
[0052] The motor mount is fixedly installed at the middle position of the lower surface of the crossbeam, and the hollow shaft motor is fixed to the side of the motor mount.
[0053] The bearing housing units are respectively provided on the left and right sides below the crossbeam; two identical drive shafts are installed through the hollow shaft motor and the bearing housing units, and are distributed on both sides of the hollow shaft motor; a sprocket is installed at the end of the drive shaft near the bearing housing unit.
[0054] Both the left and right lifting clamping mechanisms include chains, with the upper end of the chains wound around the sprocket.
[0055] The material tray gripping device provided by this utility model clamps and vertically lifts the material tray by setting up a left and right lifting clamping mechanism, and horizontally moves the left and right lifting clamping mechanism by a left and right lateral movement mechanism. This enables the transfer of material trays between the inbound / outbound platform and the upper material tray input end of the loading / unloading machine, which have horizontal spacing and numerical height difference. During the transfer process, the material tray is kept in a horizontal state at all times, preventing tilting or even tipping over and spilling. The double-sided clamping and conveying also prevents shaking during the picking and placing of the material tray, improving the stability and reliability of the material tray conveying. In addition, the top of the frame platform covers the end of the material tray inbound / outbound platform and the upper material tray input end of the loading / unloading machine, allowing for direct upgrades to existing production lines. The entire device occupies a small space. Attached Figure Description
[0056] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0057] Figure 1 A schematic diagram of a material tray gripping device provided in an embodiment of this utility model;
[0058] Figure 2 This is a schematic diagram of the frame platform in one embodiment of the present invention;
[0059] Figure 3 This is a schematic diagram of the left transverse movement mechanism in one embodiment of the present invention;
[0060] Figure 4 This is a schematic diagram of the left lifting clamping mechanism in one embodiment of the present invention;
[0061] Figure 5 To remove Figure 4A schematic diagram of the structure of the left lifting clamping mechanism of the second cover 35 in the middle;
[0062] Figure 6 This is a schematic diagram of the lifting mechanism in one embodiment of the present invention;
[0063] Figure 7 This is a schematic diagram of the slider body in one embodiment of the present invention;
[0064] Figure 8 This is a schematic diagram of the structure of the clamping mechanism and its relative position to the first sensing sheet in one embodiment of the present invention;
[0065] Figure 9 This is a schematic diagram of the drive mechanism in one embodiment of the present invention;
[0066] Figure 10 This is a schematic diagram showing the docking position of the material tray gripping device with the inbound / outbound station and the loading / unloading machine in one embodiment of the present invention;
[0067] Figure label:
[0068] 1. Frame platform; 2. Left lateral movement mechanism; 3. Left lifting and clamping mechanism; 4. Right lateral movement mechanism; 5. Right lifting and clamping mechanism; 6. Drive mechanism; 7. Cable chain components;
[0069] 11. Left steel frame; 12. Top beam; 13. Right steel frame; 14. Bottom beam;
[0070] 21. Slide table cylinder; 22. Hydraulic buffer unit; 23. Linear guide rail unit;
[0071] 231. Guide rail support; 232. Limiting block; 233. First slider; 234. First linear guide rail;
[0072] 31. Main body plate; 32. Lifting mechanism; 33. First cover; 34. Clamping mechanism; 35. Second cover; 36. Detection assembly; 37. Fixing plate;
[0073] 321. Second linear guide rail; 322. First upper limit seat; 323. Slider body; 324. First lower limit seat; 325. Driven wheel assembly; 326. Chain;
[0074] 3231, Second slider; 3232, Extension plate; 3233, Second upper limit seat; 3234, Pin; 3235, First sensing plate; 3236, Spring; 3237, Roller slide; 3238, Second lower limit seat; 3239, Second sensing plate;
[0075] 341. Angle seat; 342. Guide rod cylinder; 343. First detection switch; 344. First detection bracket; 345. Second cable chain bracket; 346. Rubber-coated plate; 347. Second cable chain;
[0076] 361. Profile guide rail; 362. Second detection bracket; 363. Second detection switch;
[0077] 61. Crossbeam; 62. Wire binding bracket; 63. First drag chain movable end bracket; 64. Sprocket; 65. Bearing housing unit; 66. Drive shaft; 67. Hollow shaft motor; 68. Motor base;
[0078] 100. Tray gripping device; 101. Tray; 102. Upper layer of inbound / outbound platform; 103. Tray gripping position; 104. Tray loading / unloading machine; 105. Tray placement position; 106. Upper layer of tray loading / unloading machine. Detailed Implementation
[0079] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0080] The terms "first," "second," "third," "fourth," etc. (if present) in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be used interchangeably where appropriate. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0081] For ease of description in this embodiment, left, right, front, and back directions are defined, such as... Figure 1 As shown, left is Figure 1 The left side of the mid-frame platform 1 is [missing information], and the right side is [missing information]. Figure 1 The right side of the mid-frame platform 1, and the forward direction is... Figure 1 The direction perpendicular to the left and right of frame platform 1 and horizontally towards the outside of the drawing, with the rear direction being... Figure 1 The direction is perpendicular to the left and right direction of the frame platform 1 and horizontally towards the inside of the drawing. The definition of the direction is to illustrate the relative positional relationship between components and is not used to limit the actual position of the material tray gripping device during use.
[0082] Figure 1A schematic diagram of a material tray gripping device provided in an embodiment of this utility model is shown below. Figure 1 As shown, the device includes: a frame platform 1, a left transverse mechanism 2, a left lifting and clamping mechanism 3, a right transverse mechanism 4, a right lifting and clamping mechanism 5, and a drive mechanism 6. The top of the frame platform 1 covers the end of the material tray in / out station and the upper side of the upper material tray input end of the loading / unloading machine. The left transverse mechanism 2 and the right transverse mechanism 4 are symmetrically installed on the left and right inner frames of the frame platform 1. The left lifting and clamping mechanism 3 is connected to the left transverse mechanism 2, and the right lifting and clamping mechanism 5 is connected to the right transverse mechanism 4. The two ends of the drive mechanism 6 are connected to the upper ends of the left lifting and clamping mechanism 3 and the right lifting and clamping mechanism 5, respectively, and the drive mechanism 6 is used to drive the left lifting and clamping mechanism 3 and the right lifting and clamping mechanism 5 to lift simultaneously. The left lifting and clamping mechanism 3 and the right lifting and clamping mechanism 5 are configured to: reciprocate along the left transverse mechanism 2 and the right transverse mechanism 4 in the front-to-back direction, and, driven by the drive mechanism 6, clamp the material tray in the middle and move up and down vertically.
[0083] In this embodiment of the utility model, the left transverse mechanism 2 and the right transverse mechanism 4, the left lifting clamping mechanism 3 and the right lifting clamping mechanism 5 are symmetrical structures. The structure and function of the symmetrical left and right components are not significantly different. The following description will focus on the left transverse mechanism 2 and the left lifting clamping mechanism 3, while the right transverse mechanism 4 and the right lifting clamping mechanism 5 will not be described in detail.
[0084] The material tray gripping device provided by this utility model clamps and vertically lifts the material tray by setting up left and right lifting clamping mechanisms, and horizontally moves the left and right lifting clamping mechanisms by left and right lateral movement mechanisms. This enables the transfer of material trays between the inbound / outbound platform and the upper material tray input end of the loading / unloading machine, which have horizontal spacing and numerical height difference. During the transfer process, the material tray is kept in a horizontal state at all times, preventing tilting or even tipping over and spillage. Furthermore, the double-sided clamping conveying prevents shaking during tray handling, improving the stability and reliability of the material tray transport. In addition, the top of the frame platform covers the end of the inbound / outbound platform and the upper material tray input end of the loading / unloading machine, allowing for direct upgrades to existing production lines with a small footprint. Moreover, since the effective clamping distance between the left and right lifting clamping mechanisms is adjustable, it can be used with various material trays of different specifications, making the device highly versatile.
[0085] Preferably, such as Figure 1 As shown, the material tray gripping device of this utility model may also include a drag chain component 7 located above the drive mechanism 6. The drag chain component 7 consists of a drag chain groove and a first drag chain, and is usually connected to the frame platform 1 or other fixed frame. It plays a role in protecting the cable and air pipe during the forward and backward movement of the left transverse mechanism 2 and the right transverse mechanism 4.
[0086] Figure 2This is a schematic diagram of the framework platform in one embodiment of the present invention, as shown below. Figure 2 As shown, the frame platform 1 is a hollow frame, including: a left steel frame 11 welded from structural steel, two top beams 12, a right steel frame 13 welded from structural steel, and a bottom beam 14. To ensure the positional accuracy requirements between the installed components, the frame platform 1 can be a monolithic structure or divided into several parts with installation and mating requirements, connected by screws and washers.
[0087] Figure 3 This is a schematic diagram of the left lateral movement mechanism in one embodiment of the present invention, as shown below. Figure 3 As shown, the left lateral movement mechanism 2 includes:
[0088] The slide cylinder 21 is installed in the middle of the inner frame on the left side of the frame platform 1. The slide cylinder 21 includes a guide rod and a slide that is slidably connected to the guide rod. The guide rod extends in the front-rear direction of the frame platform 1. The slide cylinder 21 is equipped with a compensation unit, which is used to compensate for the connection deviation between the slide cylinder 21 and the relevant connecting parts.
[0089] A set of hydraulic buffer units 22 is provided on the front and rear sides of the guide rod of the slide cylinder 21. The hydraulic buffer units 22 are used to absorb the kinetic energy of the slide cylinder 21 during the positioning process to improve the positioning accuracy during lateral translation.
[0090] Linear guide unit 23: A set of linear guide units 23 parallel to the slide cylinder 21 is provided on the upper and lower sides of the slide cylinder 21. The linear guide unit 23 is fixedly connected to the inner frame of the left side of the frame platform 1; for example, when the structure of the frame unit 1 is as follows... Figure 2 In the structure shown, the linear guide unit 23 is connected to the left steel frame 11 with positioning.
[0091] Preferably, such as Figure 3 As shown, the linear guide unit 23 may include: two guide rail supports 231, a limiting block 232, a first slider 233, and a first linear guide 234. The two guide rail supports 231 are respectively fixedly installed on the front and rear sides of the inner frame on the left side of the frame platform 1; the first linear guide 234 is arranged parallel to the guide rod of the slide cylinder 21, and its two ends are connected to the guide rail supports 231; the first slider 233 is slidably connected to the first linear guide 234; the limiting block 232 is disposed on the first linear guide 234 to limit the sliding position of the first slider 233 on the first linear guide 234. The limiting block 232 is used in combination with two sets of hydraulic buffer units 22 on the slide cylinder 21. The hydraulic buffer units 22 absorb the kinetic energy of the slide cylinder 21 to reach its position. After the energy is consumed, the slider reaches the position of the limiting block 232. This allows for flexible adjustment of the stopping position of the connecting mechanism on the left transverse mechanism 2, improving positioning accuracy while ensuring no rebound occurs.
[0092] Figure 4 This is a schematic diagram of the left lifting clamping mechanism in one embodiment of the present invention. Figure 5 To remove Figure 4 A schematic diagram of the structure of the left lifting and clamping mechanism of the second cover 35. Figure 4 and Figure 5 As shown, the left lifting clamping mechanism 3 may include: a main body plate 31, a lifting mechanism 32, a first cover 33, a clamping mechanism 34, a second cover 35, and a fixing plate 37. The main body plate 31 is connected to the upper and lower first sliders 233 of the left lateral movement mechanism 2 or the right lateral movement mechanism 4 on the same side. The fixing plate 37 is located behind the main body plate 31 and is connected to the slide of the slide cylinder 21. The lifting mechanism 32 is located in front of the main body plate 31 and is configured to move up and down vertically under the drive of the drive mechanism 6. The clamping mechanism 34 is located to the left of the lifting mechanism 32 and is configured to extend and retract horizontally perpendicular to the main body plate 31 under the drive of the drive mechanism 6. The first cover 33 is installed on the side of the main body plate 31, and the second cover 35 covers the lifting mechanism 32. The first cover 33 and the second cover 35 are used to protect the moving parts in the left lifting clamping mechanism 3.
[0093] Figure 6 This is a schematic diagram of the lifting mechanism in one embodiment of the present invention, as shown below. Figure 6 As shown, the lifting mechanism 32 may include: a second linear guide rail 321, a slider 323, a first upper limit seat 322, a first lower limit seat 324, a driven wheel assembly 325, and a chain 326. The second linear guide rail 321 extends vertically; the slider 323 is slidably connected to the second linear guide rail 321; the first upper limit seat 322 and the first lower limit seat 324 are respectively disposed at the upper and lower ends of the second linear guide rail 321 and fixedly connected to the main body plate 31, used to limit the upper and lower strokes of the slider 323; the driven wheel assembly 325 is fixed below the main body plate 31; the chain 326 is connected end-to-end to the slider 323 and passes around the driven wheel assembly 325 fixed below the main body plate 31. In this embodiment, as shown... Figure 9 As shown, the drive mechanism 6 includes a sprocket 64, and the upper end of the chain 326 passes around the sprocket 64 on the drive mechanism 6. In this embodiment, when the chain 326 moves, it will drive the slider 323 to move up and down within the stroke range of the second linear guide rail 321.
[0094] Figure 7 This is a schematic diagram of the slider body in one embodiment of the present invention, as shown below. Figure 7 As shown, the slider body 323 may include:
[0095] The second slider 3231 is nested on the second linear guide rail 321;
[0096] An extension plate 3232 is mounted on the second slider 3231;
[0097] The roller slide 3237 is mounted on the extension plate 3232;
[0098] The second upper limit seat 3233 is disposed above the extension plate 3232 and is used to limit the upper stroke of the roller slide 3237; the second upper limit seat 3233 is connected to one end of the chain 326;
[0099] Two sets of springs 3236 are disposed between the second upper limit seat 3233 and the roller slide 3237; the springs 3236 are fixed by pins 3234.
[0100] The second lower limit seat 3238 is located below the extension plate 3232 and is used to limit the lower end travel of the roller slide 3237; the second lower limit seat 3238 is connected to the other end of the chain 326. Under normal conditions, the two sets of springs 3236 press down the slider on the roller slide 3237 so that it contacts the second lower limit seat 3238.
[0101] Figure 8 This is a schematic diagram of the structure of the clamping mechanism and its relative position to the first sensing sheet in one embodiment of the present invention, as shown below. Figure 8 As shown, the clamping mechanism 34 includes:
[0102] An angular seat 341, one side of which is mounted on a roller slide 3237;
[0103] The guide rod cylinder 342 is connected to the other side of the angle seat 341;
[0104] The rubber-coated plate 346 is disposed on the end of the guide rod of the guide rod cylinder 342;
[0105] The second cable chain bracket 345 is fixedly connected to the guide rod cylinder 342; for example, the second cable chain bracket 345 and the guide rod cylinder 342 are fixed together.
[0106] The second drag chain 347 has its movable end connected to the second drag chain bracket 345, and its fixed end fixed above the first cover 33. During the lifting and lowering process of the clamping mechanism 34, the cable and air pipe are wound up inside the second drag chain 347.
[0107] In some preferred embodiments, such as Figure 7 As shown, the slider body 323 also includes a first sensing piece 3235 disposed on the second upper limit seat 3233, and as... Figure 8As shown, the clamping mechanism 34 also includes a first detection bracket 344, and a second drag chain bracket 345 is connected to the first detection bracket 344. The lifting mechanism 32 also includes a first detection switch 343 installed on the first detection bracket 344. The first detection switch 343 is used to cooperate with the first sensing plate 3235 to detect the amount of displacement of the clamping mechanism 34 in the vertical direction relative to the reference position. In this way, it can be determined whether the clamping mechanism 34 has an upward displacement before clamping the material tray, and make corresponding adjustments according to the judgment result to further ensure the accurate positioning of the clamping mechanism 34 in the vertical direction.
[0108] In some preferred embodiments, such as Figure 4 As shown, the left lifting clamping mechanism 3 also includes a detection component 36 disposed on the right side of the lifting mechanism 32; the detection component 36 includes a profile guide rail 361, a second sensing plate 3239, a plurality of second detection brackets 362, and a second detection switch 363; wherein, the profile guide rail 361 extends vertically on the main body plate 31, the plurality of second detection brackets 362 are disposed at different height positions on the profile guide rail 361, and the second detection switch 363 is mounted on the second detection brackets 362, the specific height positions of the second detection brackets 362 and the second detection switch 363 can be adjusted within the stroke range of the guide rail 361. The second sensing plate 3239 is disposed on the slider body 323, for example Figure 7 As shown, the second sensing element 3239 is located on the right side of the expansion plate 3232. The second sensing element 3239 works in conjunction with the second detection switch 363 to detect the position of the slider 323. Specifically, the second sensing element 3239 senses the second detection switch 363 at different positions as the slider 323 moves, thus achieving height position control of the slider 323. When used to connect to loading and unloading trays of different heights, by pre-setting the second detection switch 363 at the target height and continuously monitoring the real-time position of the lifting mechanism 32 through multiple second detection switches 363 during the lifting of the material box, precise control of the lifting position can be achieved.
[0109] In this embodiment of the invention, the structure of the right lifting clamping mechanism 5 is similar to... Figures 4-8 As shown in the figure, it will not be repeated here.
[0110] Figure 9 This is a schematic diagram of the drive mechanism in one embodiment of the present invention, as shown below. Figure 9As shown, the drive mechanism 6 includes: a crossbeam 61, a wire-binding bracket 62, a first drag chain movable end bracket 63, a bearing seat unit 65, a drive shaft 66, a hollow shaft motor 67, and a motor base 68. The left and right ends of the crossbeam 61 are connected to the tops of the left lifting clamping mechanism 3 and the right lifting clamping mechanism 5, respectively. The crossbeam 61 is equipped with the wire-binding bracket 62 and the first drag chain movable end bracket 63. The motor base 68 is fixedly installed at the middle position of the lower surface of the crossbeam 61, and the hollow shaft motor 67 is fixed to the side of the motor base 68. Bearing seat units 65 are respectively provided on the left and right sides below the crossbeam 61. Two identical drive shafts 66 are installed through the hollow shaft motor 67 and the bearing seat unit 65, distributed on both sides of the hollow shaft motor 67. A sprocket 64 is installed at the end of the drive shaft 66 near the bearing seat unit 65. In this embodiment, the left lifting clamping mechanism 3 includes a chain 326, the upper end of which is wound around the sprocket 64. The functional structure on the right is the same as that on the left, and will not be described further.
[0111] The material tray gripping device of this utility model is usually installed at the end of the inbound and outbound stations. Figure 10 This is a schematic diagram showing the docking position of the material tray gripping device with the inbound / outbound platform and the loading / unloading machine in one embodiment of the present invention. Figure 10 As shown, firstly, the material tray 101 reaches the material tray gripping position 103 on the upper level 102 of the inbound / outbound platform. After the material tray gripping device 100 clamps the material tray 101 with the rubber-coated plates 346 on both sides and lifts it to a certain height, it moves laterally towards the loading and unloading machine 104 until the material tray 101 reaches the unloading position 105 and stops moving laterally. Then, the left and right lifting clamping mechanisms clamp the material tray 101 and begin to descend. When the material tray 101 contacts the conveyor belt surface on the upper level 106 of the loading and unloading machine, the left and right guide rod cylinders 342 simultaneously retract the extended guide rods, and the rubber-coated plates 326 release the material tray 101, completing the unloading. Then, the left and right lifting clamping mechanisms themselves lift and return to their original position towards the inbound / outbound platform, thus cyclically gripping and unloading the material trays, transferring the material trays on the upper level of the inbound / outbound platform to the upper level of the loading and unloading machine.
[0112] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A material tray gripping device, characterized in that, include: Frame platform (1), left transverse mechanism (2), left lifting clamping mechanism (3), right transverse mechanism (4), right lifting clamping mechanism (5), drive mechanism (6); The left transverse mechanism (2) and the right transverse mechanism (4) are symmetrically installed on the left and right inner frames of the frame platform (1); The left lifting clamping mechanism (3) is connected to the left transverse movement mechanism (2), and the right lifting clamping mechanism (5) is connected to the right transverse movement mechanism (4); the two ends of the driving mechanism (6) are respectively connected to the upper ends of the left lifting clamping mechanism (3) and the right lifting clamping mechanism (5); The left lifting clamping mechanism (3) and the right lifting clamping mechanism (5) are configured to move back and forth along the left transverse mechanism (2) and the right transverse mechanism (4) in the front-back direction, and clamp the material tray in the middle and move up and down in the vertical direction under the drive of the drive mechanism (6).
2. The material tray gripping device according to claim 1, characterized in that, The left lateral movement mechanism (2) and / or the right lateral movement mechanism (4) include: A slide cylinder (21) is installed in the middle of the inner side frame of the frame platform (1), including a guide rod and a slide that is slidably connected to the guide rod, the guide rod extending in the front-rear direction of the frame platform (1); Hydraulic buffer unit (22), a set of hydraulic buffer units (22) is respectively provided on the front and rear sides of the guide rod of the slide cylinder (21); and Linear guide rail unit (23): A set of linear guide rail units (23) parallel to the slide cylinder (21) is provided on the upper and lower sides of the slide cylinder (21). The linear guide rail unit (23) is fixedly connected to the inner side frame of the frame platform (1).
3. The material tray gripping device according to claim 2, characterized in that, The linear guide unit (23) includes: Two guide rail supports (231) are fixedly installed on the front and rear sides of the inner side frame of the frame platform (1), respectively. The first linear guide rail (234) is arranged parallel to the guide rod of the slide cylinder (21), and its two ends are connected to the guide rail support (231); The first slider (233) is slidably connected to the first linear guide rail (234); and A limiting block (232) is disposed on the first linear guide rail (234) to limit the movement position of the left transverse mechanism (2) and / or the right transverse mechanism (4) in the front-back direction.
4. The material tray gripping device according to claim 3, characterized in that, The left lifting clamping mechanism (3) and / or the right lifting clamping mechanism (5) include: The main plate (31) is connected to the first slider (233) on the upper and lower sides of the left transverse mechanism (2) or the right transverse mechanism (4) on the same side; A fixing plate (37) is disposed behind the main body plate (31), and the fixing plate (37) is connected to the slide of the slide cylinder (21); A lifting mechanism (32) is provided in front of the main body plate (31); the lifting mechanism (32) is configured to move up and down in the vertical direction under the drive of the driving mechanism (6); A clamping mechanism (34) is disposed to the left of the lifting mechanism (32); the clamping mechanism (34) is configured to extend and retract in a horizontal direction perpendicular to the main body plate (31) under the drive of the driving mechanism (6); and The first cover (33) is mounted on the side of the main body plate (31).
5. The material tray gripping device according to claim 4, characterized in that, The drive mechanism (6) includes a sprocket (64) located on the upper side of the fixed plate (37). The lifting mechanism (32) includes: The second linear guide (321) extends in the vertical direction; The slider (323) is slidably connected to the second linear guide (321); The first upper limit seat (322) and the first lower limit seat (324) are respectively disposed at the upper and lower ends of the second linear guide rail (321) and are fixedly connected to the main body plate (31) to limit the upper and lower strokes of the slider (323); Driven wheel assembly (325), which is fixed below the main body plate (31); and The chain (326), after passing over the driven wheel assembly (325) on the lower side and the sprocket (64) on the upper side, is connected to the slider body (323) at both ends.
6. The material tray gripping device according to claim 5, characterized in that, The slider body (323) includes: The second slider (3231) is nested on the second linear guide (321); An extension plate (3232) is mounted on the second slider (3231); A roller slide (3237) is disposed on the extension plate (3232); The second upper limit seat (3233) is disposed above the extension plate (3232) and is used to limit the upper stroke of the roller slide (3237); the second upper limit seat (3233) is connected to one end of the chain (326); Two sets of springs (3236) are disposed between the second upper limit seat (3233) and the roller slide (3237); and The second lower limit seat (3238) is disposed below the extension plate (3232) and is used to limit the lower end travel of the roller slide (3237); the second lower limit seat (3238) is connected to the other end of the chain (326).
7. The material tray gripping device according to claim 6, characterized in that, The clamping mechanism (34) includes: An angular seat (341) is mounted on one side of the roller slide (3237); The guide rod cylinder (342) has its body connected to the other side of the corner seat (341); A rubber-coated plate (346) is disposed on the end of the guide rod of the guide rod cylinder (342); The second drag chain bracket (345) is fixedly connected to the guide rod cylinder (342); The second cable chain (347) has its movable end connected to the second cable chain bracket (345) and its fixed end fixed above the first cover (33).
8. The material tray gripping device according to claim 7, characterized in that, The slider body (323) also includes a first sensing plate (3235) disposed on the second upper limit seat (3233). The clamping mechanism (34) further includes a first detection bracket (344) connected to the second drag chain bracket (345). The lifting mechanism (32) further includes a first detection switch (343) mounted on the first detection bracket (344). The first detection switch (343) is used to cooperate with the first sensing plate (3235) to detect the displacement of the clamping mechanism (34) in the vertical direction relative to the reference position.
9. The material tray gripping device according to claim 5, characterized in that, The left lifting clamping mechanism (3) and / or the right lifting clamping mechanism (5) further include a detection component (36) disposed on the right side of the lifting mechanism (32). The detection component (36) includes: a profile guide rail (361), a second sensing plate (3239), a plurality of second detection brackets (362) and a second detection switch (363); wherein, the profile guide rail (361) is arranged on the main body plate (31) extending vertically, the plurality of second detection brackets (362) and the detection switch (363) are arranged at different height positions on the profile guide rail (361), the second sensing plate (3239) is arranged on the slider body (323), and the second sensing plate (3239) is used to cooperate with the second detection switch (363) to detect the position of the slider body (323).
10. The material tray gripping device according to claim 1, characterized in that, The drive mechanism (6) includes: a crossbeam (61), a wire binding bracket (62), a first drag chain movable end bracket (63), a bearing seat unit (65), a drive shaft (66), a hollow shaft motor (67), and a motor seat (68). The left and right ends of the crossbeam (61) are connected to the top of the left lifting clamping mechanism (3) and the right lifting clamping mechanism (5) respectively. The crossbeam (61) is provided with a wire binding bracket (62) and a first drag chain movable end bracket (63). The motor mount (68) is fixedly installed at the middle position of the lower surface of the crossbeam (61), and the hollow shaft motor (67) is fixed to the side of the motor mount (68). The bearing housing unit (65) is provided on the left and right sides below the crossbeam (61); two identical drive shafts (66) are installed through the hollow shaft motor (67) and the bearing housing unit (65), and are distributed on both sides of the hollow shaft motor (67); a sprocket (64) is installed at the end of the drive shaft (66) near the bearing housing unit (65). The left lifting clamping mechanism (3) and the right lifting clamping mechanism (5) both include a chain (326), the upper end of which is wrapped around the sprocket (64).