PE protective film winding mechanism
By introducing a screw and bevel gear transmission system and a pre-compression spring scraper structure into the PE protective film winding mechanism, the problems of difficult loading and unloading of winding rollers and incomplete air bubble removal are solved, achieving smooth winding of film rolls and efficient air bubble removal.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU HAIFA NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-06-23
AI Technical Summary
Existing PE protective film winding mechanisms are difficult to load and unload and axially shift after the film roll becomes heavier, and insufficient scraper contact pressure results in a low air bubble removal rate.
A transmission system consisting of a lead screw and bevel gears converts rotary motion into vertical displacement of the lifting plate. Combined with an inclined plate, it amplifies the lifting force of the winding roller. An adaptive scraper structure consisting of pre-compression springs is used to compensate for film thickness deviation.
It effectively reduces the difficulty of loading and unloading the winding roller, improves the air bubble removal rate, ensures the smooth winding of the film roll and prevents axial movement.
Smart Images

Figure CN224394178U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of protective film winding mechanism, specifically a PE protective film winding mechanism. Background Technology
[0002] PE protective film is the simplest structural polymer organic compound and the most widely used polymer material in the world today. PE protective film uses a special polyethylene plastic film as its base material and is classified into high-density polyethylene, medium-density polyethylene, and low-density polyethylene protective films according to their density.
[0003] Because PE protective film is applicable to many industries such as building materials, electronics, food, and chemicals, PE protective film wrapping machines are often used to wrap items with PE protective film to provide protection functions such as scratch resistance, moisture resistance, and dust resistance, or to wrap and store PE protective film.
[0004] Existing patent document CN221216427U discloses a PE protective film winding device, including a base, a bracket mounted parallel to the upper part of the base, a stepper motor mounted on the outer side of one of the brackets, a main gear mounted at the end of the output shaft of the stepper motor, the main gear meshing with a secondary gear, a square groove horizontally formed on the upper part of the opposite side of the bracket, a movable plate slidably disposed between the inner sides of the square groove, and a scraper mounted on the side of the movable plate near the take-up shaft. This invention slowly winds the PE protective film to the outside of the take-up shaft during the winding process, while the scraper contacts the PE protective film and adheres it to the outside of the take-up shaft, preventing air bubbles. As the thickness of the PE protective film outside the take-up shaft increases, the movable plate is pushed to the other side of the square groove to accommodate the continuously thickening PE protective film.
[0005] Although the device has many beneficial effects, it still has the following problems: after the film roll becomes heavier, manual extraction requires overcoming axial friction; the installation groove has no self-locking function; there is axial movement during high-speed rotation; secondly, the scraper only relies on the film thickness to generate contact pressure, which leads to a decrease in the air bubble removal rate. Utility Model Content
[0006] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0007] 1. Technical problems to be solved:
[0008] To address the aforementioned problems of difficult loading and unloading of the winding roller and incomplete removal of air bubbles, this utility model is proposed.
[0009] Therefore, the purpose of this utility model is to provide a PE protective film winding mechanism, which adopts a transmission system composed of a lead screw and a bevel gear. The lead screw converts the rotational motion into the vertical displacement of the lifting plate. The inclined plate realizes the lifting force amplification effect of the winding roller. The linkage limit of the rotating retaining ring effectively reduces the radial constraint tolerance. At the same time, by adding a pre-compression spring group to the side wall of the scraper bracket, an adjustable bubble removal structure is formed. The spring group structure realizes the scraper's adaptive compensation for film thickness deviation, effectively improving the bubble removal rate.
[0010] 2. Technical Solution:
[0011] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0012] A PE protective film wrapping mechanism includes a worktable with multiple vertically placed plates welded to its top. Rollers are rotatably connected to the side walls of the vertically placed plates. A removal assembly is provided on the top of the worktable, comprising a housing, a lead screw, a lead screw 1, a lifting plate, and an inclined plate. Multiple connecting plates are welded to the top of the housing. A scraping assembly is provided on the side wall of the connecting plate, comprising a scraper and a spring. A fixing assembly is provided on the top of the side wall of the connecting plate, comprising a retaining ring and a slider.
[0013] In a preferred embodiment of the PE protective film winding mechanism of this utility model, the first lead screw is inserted into the side wall of the outer shell, a plurality of main bevel gears are sleeved on the outer circumference of the first lead screw, a driven bevel gear is vertically meshed on the outer circumference of the main bevel gear, the second lead screw is welded to the top of the driven bevel gear, the lifting plate is sleeved on the outer circumference of the second lead screw, and the inclined plate is welded to the top of the lifting plate.
[0014] In a preferred embodiment of the PE protective film wrapping mechanism of this utility model, the scraping component includes a bracket, a plurality of springs are welded to the side wall of the bracket, and the scraper is welded to the top of the side wall of the bracket.
[0015] In a preferred embodiment of the PE protective film winding mechanism of this utility model, the moving and fixing component includes a mounting plate, a second rotating shaft is inserted into the side of the mounting plate, a retaining ring is sleeved on the outer circumference of the second rotating shaft, an insertion hole is provided on the side wall of the retaining ring, and a T-shaped sliding groove is provided on the side wall of the connecting plate, and the slider is slidably connected inside the T-shaped sliding groove.
[0016] As a preferred embodiment of the PE protective film winding mechanism of this utility model, a support plate is welded to the top of the side wall of the outer shell, and a motor is fixedly connected to the top of the support plate by screws. A button electrically connected to the motor is provided on the side wall of the motor. A main gear is sleeved on the output end of the motor, and a driven gear meshes with the outer circumference of the main gear. A winding roller is welded to the side wall of the driven gear, and a limit block is welded to the other end of the winding roller.
[0017] As a preferred embodiment of the PE protective film wrapping mechanism of this utility model, a rotating shaft is welded to the side wall of the bracket, a rotating wheel is sleeved on the outer circumference of the rotating shaft, and a protective strip is embedded on the top of the scraper.
[0018] In a preferred embodiment of the PE protective film winding mechanism of this utility model, the slider sidewall is integrally formed with an insert block, and the shape and size of the insert block match the shape and size of the insertion hole.
[0019] 3. Beneficial effects:
[0020] Compared with the prior art, the beneficial effects of this utility model are:
[0021] This type of PE protective film winding mechanism uses a transmission system consisting of a lead screw and a bevel gear. The lead screw converts the rotational motion into the vertical displacement of the lifting plate. The inclined plate amplifies the lifting force of the winding roller. The linkage limit of the rotating retaining ring effectively reduces the radial constraint tolerance.
[0022] This type of PE protective film winding mechanism, by adding a pre-compression spring group to the side wall of the scraper bracket, forms an adjustable bubble removal structure. The spring group structure enables the scraper to adaptively compensate for film thickness deviation, effectively improving the bubble removal rate. Attached Figure Description
[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0024] Figure 1 This is a schematic diagram of the overall structure of a PE protective film winding mechanism according to the present invention;
[0025] Figure 2 This is a schematic diagram of the second overall structure of a PE protective film winding mechanism according to the present invention;
[0026] Figure 3This is a schematic diagram of the removal component structure of a PE protective film winding mechanism according to this utility model;
[0027] Figure 4 This is a schematic diagram of the scraping component structure of a PE protective film wrapping mechanism according to this utility model;
[0028] Figure 5 This is a schematic diagram of the fixing component structure of a PE protective film winding mechanism according to this utility model.
[0029] The following are the labeling instructions in the diagram: 100, worktable; 110, roller; 120, winding roller; 200, removal assembly; 210, outer casing; 211, support plate; 212, motor; 213, main gear; 214, driven gear; 220, lead screw one; 221, main bevel gear; 230, driven bevel gear; 231, lead screw two; 240, lifting plate; 241, inclined plate; 300, scraping assembly; 310, bracket; 311, rotating shaft one; 312, rotating wheel; 320, spring; 330, scraper; 400, fixing assembly; 410, mounting plate; 411, rotating shaft two; 420, retaining ring; 421, insertion hole; 430, slider. Detailed Implementation
[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0031] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0032] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0033] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0034] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.
[0035] This utility model provides an overall structural schematic diagram of one embodiment of a PE protective film winding mechanism, including:
[0036] Please see Figures 1-5 This embodiment of a PE protective film wrapping mechanism includes a workbench 100. Multiple vertical placement plates are welded to the top of the workbench 100. Rollers 110 are rotatably connected to the side walls of the vertical placement plates. A removal assembly 200 is provided on the top of the workbench 100. The removal assembly 200 includes a housing 210, a first lead screw 220, a second lead screw 231, a lifting plate 240, and an inclined plate 241. Multiple connecting plates are welded to the top of the housing 210. A scraping assembly 300 is provided on the side wall of the connecting plate. The scraping assembly 300 includes a scraper and a spring 320. A fixing assembly 400 is provided on the top of the side wall of the connecting plate. The fixing assembly 400 includes a retaining ring 420 and a slider 430.
[0037] It is worth noting that, in order to facilitate the removal of component 200, specifically, a lead screw 220 is inserted into the side wall of the outer casing 210. The lead screw 220 passes through the outer casing 210 and has a handle welded on it. By rotating the lead screw 220, multiple main bevel gears 221 are sleeved on the outer circumference of the lead screw 220. A secondary bevel gear 230 is vertically meshed on the outer circumference of the main bevel gears 221. A second lead screw 231 is welded to the top of the secondary bevel gear 230. A lifting plate 240 is sleeved on the outer circumference of the second lead screw 231 to facilitate the control of the lifting of the inclined plate 241. The inclined plate 241 is welded to the top of the lifting plate 240. The inclined plate 241 uses an inclined structure to remove the winding roller 120 from the mounting groove.
[0038] Next, in order to facilitate the removal of air bubbles by the scraping component 300, specifically, the scraping component 300 includes a bracket 310, with multiple springs 320 welded to the side wall of the bracket 310 to facilitate the scraper 330 to adaptively and closely adhere to the outer circumference of the winding roller 120 to wrap the film surface. The scraper 330 is welded to the top of the side wall of the bracket 310 for removing air bubbles.
[0039] Meanwhile, for convenience, specifically, the fixing component 400 includes a mounting plate 410, a rotating shaft 411 is inserted into the side of the mounting plate 410, and a retaining ring 420 is sleeved on the outer circumference of the rotating shaft 411 for limiting and fixing the winding roller 120. The retaining ring 420 has an insertion hole 421 on its side wall for convenient limiting of the retaining ring 420. The connecting plate has a T-shaped slide groove on its side wall, and a slider 430 is slidably connected inside the T-shaped slide groove. The top and bottom of the slider 430 are integrally formed with limiting blocks that match the internal structure shape of the T-shaped slide groove to prevent the slider 430 from moving out of the T-shaped slide groove.
[0040] Furthermore, to facilitate the rotation of the winding roller 120, a support plate 211 is welded to the top of the side wall of the outer casing 210. A motor 212 is fixedly connected to the top of the support plate 211 by screws. A button for electrically connecting the motor 212 is provided on the side wall of the motor 212. A main gear 213 is sleeved on the output end of the motor 212. A driven gear 214 meshes with the outer circumference of the main gear 213. The winding roller 120 is welded to the side wall of the driven gear 214. A limit block is welded to the other end of the winding roller 120 for lateral limiting of the winding roller 120.
[0041] It is worth noting that, in order to facilitate the lateral movement of the bracket 310, specifically, a rotating shaft 311 is welded to the side wall of the bracket 310, and a rotating wheel 312 is sleeved on the outer circumference of the rotating shaft 311. When the scraper 330 is pushed laterally due to the increase in the thickness of the PE protective film, the rotating wheel 312 rotates and rolls in coordination with the lateral movement of the bracket 310. A protective strip is embedded on the top of the scraper 330. The protective strip is a rubber strip to prevent the scraper 330 from scratching the film.
[0042] Finally, to facilitate the locking of the retaining ring 420, specifically, the side wall of the slider 430 is integrally formed with an insert block to facilitate locking the retaining ring 420. The shape and size of the insert block match the shape and size of the insertion hole 421. When the mechanism operates and vibrates, the retaining ring 420 first vertically limits the winding roller 120 to prevent it from disengaging. The insert block, inserted into the insertion hole 421, locks the retaining ring 420. At the same time, due to the internal structure of the T-shaped slide groove and the two limiting blocks at the top and bottom of the slider 430, the contact area between the slider 430 and the T-shaped slide groove is increased, effectively increasing the friction. The slider 430, in conjunction with the T-shaped slide groove, achieves a certain degree of limiting self-locking.
[0043] In addition, the circuits, electronic components and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the internal structure and method.
[0044] Combination Figures 1-5 The specific usage process of the PE protective film wrapping mechanism of this embodiment is as follows:
[0045] 1: After the film to be wrapped and stored is flattened between the two rollers 110 at the top of the workbench 100, one end of it is wrapped around the wrapping roller 120. Then, press the button to turn on the motor 212. The motor 212 drives the main gear 213 to rotate. Then, the main gear 213 drives the driven gear 214 to rotate. The driven gear 214 drives the wrapping roller 120 to rotate.
[0046] 2: Rotate the retaining ring 420 so that its internal U-shaped structure is tightly attached to the winding roller 120. Then slide the slider 430 laterally so that the insert block on the side wall of the slider 430 is inserted into the insertion hole 421 to limit and fix the retaining ring 420. At this time, the retaining ring 420 vertically limits one end of the winding roller 120.
[0047] 3. During the winding and storage operation, the scraper 330 adheres closely to the side wall of the film and scrapes away internal air bubbles. At the same time, the spring 320 continuously pushes the scraper 330 to keep it close to the side wall of the film. After the winding and storage operation is completed, the sliding slider 430 releases the lock on the retaining ring 420. Then, the retaining ring 420 is rotated to contact the limit of the winding roller 120. The handle is rotated to rotate the lead screw 220. The lead screw 220 drives the main bevel gear 221 to rotate. The main bevel gear 221 drives the driven bevel gear 230 to rotate. Then, the driven bevel gear 230 drives the lead screw 231 to rotate. The rotation of the lead screw 231 drives the lifting plate 240 to rise and move. The lifting plate 240 drives the inclined plate 241 to rise vertically, so that the winding roller 120 is pushed out of the mounting groove of the connecting plate.
[0048] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A PE protective film wrapping mechanism, characterized in that, The system includes a workbench (100), on which multiple vertical placement plates are welded to the top. Rollers (110) are rotatably connected to the side walls of the vertical placement plates. A removal assembly (200) is provided on the top of the workbench (100). The removal assembly (200) includes a housing (210), a lead screw (220), a lead screw (231), a lifting plate (240), and an inclined plate (241). Multiple connecting plates are welded to the top of the housing (210). A scraping assembly (300) is provided on the side wall of the connecting plate. The scraping assembly (300) includes a scraper (330) and a spring (320). A fixing assembly (400) is provided on the top of the side wall of the connecting plate. The fixing assembly (400) includes a retaining ring (420) and a slider (430).
2. The PE protective film winding mechanism according to claim 1, characterized in that, The lead screw (220) is inserted into the side wall of the outer shell (210). Multiple main bevel gears (221) are sleeved on the outer circumference of the lead screw (220). A driven bevel gear (230) is vertically meshed on the outer circumference of the main bevel gear (221). The lead screw (231) is welded to the top of the driven bevel gear (230). The lifting plate (240) is sleeved on the outer circumference of the lead screw (231). The inclined plate (241) is welded to the top of the lifting plate (240).
3. The PE protective film winding mechanism according to claim 1, characterized in that, The scraping assembly (300) includes a bracket (310) with a plurality of springs (320) welded to one side wall of the bracket (310) and a scraper (330) welded to the top of the other side wall of the bracket (310).
4. The PE protective film winding mechanism according to claim 1, characterized in that, The fixing component (400) includes a mounting plate (410), a rotating shaft (411) is inserted into the side of the mounting plate (410), the retaining ring (420) is sleeved on the outer circumference of the rotating shaft (411), the retaining ring (420) has an insertion hole (421) on its side wall, and the connecting plate has a T-shaped groove on its side wall, and the slider (430) is slidably connected inside the T-shaped groove.
5. The PE protective film winding mechanism according to claim 1, characterized in that, A support plate (211) is welded to the top of the side wall of the outer shell (210). A motor (212) is fixedly connected to the top of the support plate (211) by screws. A button electrically connected to the motor (212) is provided on the side wall of the motor (212). A main gear (213) is sleeved on the output end of the motor (212). A driven gear (214) meshes with the outer circumference of the main gear (213). A winding roller (120) is welded to the side wall of the driven gear (214). A limit block is welded to the other end of the winding roller (120).
6. The PE protective film winding mechanism according to claim 3, characterized in that, The bracket (310) has a rotating shaft (311) welded to its side wall. A rotating wheel (312) is sleeved on the outer circumference of the rotating shaft (311). A protective strip is embedded on the top of the scraper (330).
7. The PE protective film winding mechanism according to claim 4, characterized in that, The slider (430) has an integrally formed insert block on its side wall, and the shape and size of the insert block match the shape and size of the socket (421).