An antibacterial denim fabric production equipment

Abstract

The utility model relates to be applied to antibacterial jean fabric production equipment field's antibacterial jean fabric production equipment, in the convenient adjustment subassembly of this scheme, horizontal electric property guide rail drive L type vertical rod horizontal movement, cooperation electric property push rod telescopic, realize the selective drive to T type thread screw rod, through the self -lock slider in the side guide support sliding, flexible adjustment path adjustable crossbar height, change the soaking path and length of time of fabric in the soaking strip -shaped pool, easily adapt to different specifications fabric, solve the traditional equipment adjustment complicated problem, the pretreatment component first guides the fabric to enter the pretreatment soaking pool, is pressed into the pretreatment liquid and removes the impurity through the cloth pressing crossbar, lets the antibacterial agent more uniform penetration fiber, promotes the persistence of antibacterial effect, the dehydration component adjustable wringing crossbar spacing, the different humidity fabric is added suitable pressure, recycle the excess antibacterial agent, reduce waste and do not damage the fabric, the overall equipment automation degree is high, reduces the manual intervention.

Description

Technical Field

[0001] This utility model relates to a fabric production equipment, and in particular to an antibacterial denim fabric production equipment applied in the field of fabric production equipment. Background Technology

[0002] Antibacterial denim fabric is a functional fabric that is given antibacterial properties through special processes on the basis of traditional denim fabric. It retains the classic indigo color, rugged texture and wear-resistant properties of denim fabric, while having the ability to inhibit or kill bacteria. The production of antibacterial denim fabric is a production process that combines denim fabric with antibacterial technology and uses a series of processing techniques to give denim fabric the function of inhibiting or killing bacteria.

[0003] Chinese patent CN221663190U discloses an antibacterial finishing device for fabrics, belonging to the technical field of antibacterial finishing equipment. It includes a finishing box with an inlet and an outlet. Inside the finishing box, three sets of squeezing mechanisms are sequentially arranged for squeezing out the impregnated fabric. This invention incorporates a rotating stirring mechanism inside the finishing box, which drives the movement of the antibacterial finishing liquid within the box, improving the adhesion of the antibacterial finishing liquid to the fabric. At the outlet of the finishing box, a squeezing box and squeezing mechanisms are provided to perform a squeezing operation on the fabric for subsequent drying, and to allow the squeezed-out antibacterial finishing liquid to flow back into the finishing box.

[0004] Chinese patent CN221663190U discloses an antibacterial fabric ironing device, belonging to the field of textile fabric ironing technology. It includes a frame, a mounting frame, and a fixing frame. A first electric slide is installed at the bottom of the inner cavity of the frame. An ironing machine is connected to the moving end of the first electric slide, and dryers are provided on both sides of the first electric slide. This invention can clean impurities adhering to the fabric surface before ironing, further improving the quality of fabric processing. Simultaneously, it can dry the fabric during ironing, preventing it from becoming damp and moldy during storage.

[0005] Traditional equipment has a fixed soaking path, which cannot flexibly adjust the soaking time according to the thickness and material of the fabric. Thin fabrics are prone to excessive antibacterial residue due to prolonged soaking, affecting the feel; while thick fabrics may have uneven antibacterial effect due to insufficient soaking. Adjusting the path requires manual disassembly and re-fixing of the rollers, which is cumbersome and has low precision, seriously restricting production efficiency. Utility Model Content

[0006] The technical problem this invention aims to solve in response to the aforementioned existing technology is that traditional equipment has a fixed soaking path, making it impossible to flexibly adjust the soaking time according to the fabric thickness and material. Thin fabrics are prone to excessive antibacterial agent residue due to prolonged soaking, affecting the feel; while thick fabrics may suffer from uneven antibacterial effects due to insufficient soaking. Adjusting the path requires manual disassembly and re-fixing of the rollers, which is cumbersome and lacks precision, severely restricting production efficiency.

[0007] To address the aforementioned problems, this utility model provides an antibacterial denim fabric production equipment, including an antibacterial fabric soaking component. Adjustment components are provided on both sides of the antibacterial fabric soaking component. A pretreatment component is provided at the front end of the antibacterial fabric soaking component, and a dehydration component is provided at the rear end. The antibacterial fabric soaking component includes a soaking strip pool. Multiple pairs of side guide brackets are symmetrically and fixedly connected between the left and right inner walls of the soaking strip pool. A T-shaped threaded screw is rotatably connected to the inner end of each side guide bracket. A self-locking slider that is slidably connected in the side guide bracket is installed at the outer end of the T-shaped threaded screw. A path-adjustable crossbar is installed between two horizontally corresponding self-locking sliders. The adjustment components include transverse electrical guide rails fixedly connected to the outer sides of the left and right ends of the soaking strip pool. An L-shaped upright is installed at the output end of the transverse electrical guide rail. A motor is fixedly connected to the lower side of the horizontal end of the L-shaped upright. An electric push rod is installed at the output end of the motor. A hexagonal threaded docking post is installed at the output end of the electric push rod. A hexagonal threaded docking hole is fixedly connected to the upper end of the T-shaped threaded screw.

[0008] In the aforementioned antibacterial denim fabric production equipment, this solution allows for flexible adjustment of the height of the adjustable horizontal roller, changing the soaking path and duration of the fabric in the soaking strip pool, easily adapting to different specifications of fabric, and solving the problem of cumbersome adjustments in traditional equipment.

[0009] As a further improvement of this application, the vertically corresponding hexagonal threaded mating posts and hexagonal threaded mating holes are mated to each other.

[0010] As a further improvement of this application, the pretreatment component includes a pretreatment soaking tank fixedly connected to the front side of the soaking strip tank, and a feed crossbar is fixedly connected to the front side of the pretreatment soaking tank.

[0011] As a further improvement of this application, the left and right inner walls of the pretreatment immersion tank are symmetrically fixedly connected with second side guide rails, and a cloth pressing crossbar is installed between the two second side guide rails.

[0012] As another improvement of this application, a conveying crossbar is installed on the upper side between the soaking strip tank and the pretreatment soaking tank, and the dewatering assembly includes a pair of third side guide rails fixedly connected to the rear side of the inner end of the soaking strip tank.

[0013] As a further improvement to this application, a squeezing crossbar is installed between the two third side guide rails, and the two squeezing crossbars are arranged in an up-down correspondence.

[0014] As a further improvement to this application, the denim fabric body is wound sequentially between the pretreatment component, the antibacterial fabric soaking component, and the dehydration component.

[0015] In summary, the easily adjustable components of this solution utilize a transverse electric guide rail to drive the L-shaped upright to move laterally. This, combined with the extension and retraction of an electric push rod, allows for selective driving of the T-shaped threaded screw. A self-locking slider slides within the side guide bracket, flexibly adjusting the path and height of the adjustable horizontal roller. This alters the soaking path and duration of the fabric in the soaking strip tank, easily adapting to different fabric specifications and solving the cumbersome adjustment issues of traditional equipment. The pretreatment component first guides the fabric into the pretreatment soaking tank, where it is pressed into the pretreatment liquid by the pressing horizontal roller to remove impurities. Then, it is sent to the antibacterial fabric soaking component, allowing the antibacterial agent to penetrate the fibers more evenly and improving the durability of the antibacterial effect. The dewatering component allows for adjustable spacing between the squeezing horizontal rollers, applying appropriate pressure to fabrics with different moisture levels, recovering excess antibacterial agent, reducing waste, and preventing fabric damage. The overall equipment boasts a high degree of automation, minimizing manual intervention. Attached Figure Description

[0016] Figure 1 This is an isometric view of the antibacterial fabric soaking assembly according to the first embodiment of this application;

[0017] Figure 2 This is a cross-sectional view of the soaking strip tank according to the first embodiment of this application;

[0018] Figure 3 This is a structural diagram of the preprocessing component according to the first embodiment of this application;

[0019] Figure 4 This is a structural diagram of the components for easy adjustment according to the first embodiment of this application;

[0020] Figure 5 This is an enlarged structural diagram of a partially truncated component, which facilitates adjustment according to the first embodiment of this application.

[0021] Figure 6 This is a partially truncated enlarged structural view of the rear side of the soaking strip tank according to the second embodiment of this application;

[0022] Figure 7 This is a structural diagram of the dehydration component according to the second embodiment of this application.

[0023] Explanation of the labels in the diagram:

[0024] 1. Antibacterial fabric soaking assembly; 100. Soaking strip pool; 101. Side guide bracket; 102. Self-locking slider; 103. T-shaped threaded screw; 104. Path adjustable cross roller; 2. Easy-to-adjust assembly; 200. L-shaped upright; 201. Motor; 202. Electrical push rod; 203. Hexagonal threaded mating hole; 204. Transverse electrical guide rail; 205. Hexagonal threaded mating post; 3. Pre-treatment assembly; 300. Feeding cross roller; 301. Pre-treatment soaking pool; 302. Second side guide rail; 303. Pressing cross roller; 304. Conveying cross roller; 4. Dewatering assembly; 400. Third side guide rail; 401. Squeezing cross roller. Detailed Implementation

[0025] The two embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0026] First implementation method:

[0027] Figures 1-5 This invention discloses an antibacterial denim fabric production device, comprising an antibacterial fabric soaking assembly 1, adjustable components 2 on both sides of the antibacterial fabric soaking assembly 1, a pretreatment component 3 at the front end of the antibacterial fabric soaking assembly 1, and a dehydration component 4 at the rear end of the antibacterial fabric soaking assembly 1. The antibacterial fabric soaking assembly 1 includes a soaking strip pool 100, with multiple pairs of side guide brackets 101 symmetrically fixedly connected between the left and right inner walls of the soaking strip pool 100. A T-shaped threaded screw 103 is rotatably connected to the inner end of each side guide bracket 101, and a self-locking slider 102 slidably connected within the side guide bracket 101 is mounted on the outer end of the T-shaped threaded screw 103. A horizontally corresponding self-locking slider 102 is installed between... The adjustable horizontal bar 104 facilitates the adjustment of component 2, which includes a horizontal electric guide rail 204 fixedly connected to the outer sides of the left and right ends of the soaking strip pool 100. The model can be HIWINHGR20 linear guide rail. An L-shaped upright 200 is installed at the output end of the horizontal electric guide rail 204. A motor 201 is fixedly connected to the lower side of the horizontal end of the L-shaped upright 200. The model can be ECMA-C30604RS servo motor. An electric push rod 202 is installed at the output end of the motor 201. The model can be OLOMATICRSA electric push rod. A hexagonal threaded docking post 205 is installed at the output end of the electric push rod 202. A hexagonal threaded docking hole 203 is fixedly connected to the upper end of the T-shaped threaded screw 103.

[0028] The vertically corresponding hexagonal threaded docking post 205 and hexagonal threaded docking hole 203 are connected to each other. The pretreatment component 3 includes a pretreatment soaking tank 301 fixedly connected to the front side of the soaking strip tank 100. A feeding cross roller 300 is fixedly connected to the front side of the pretreatment soaking tank 301. Second side guide rails 302 are symmetrically fixedly connected to the left and right inner walls of the pretreatment soaking tank 301. A pressing cross roller 303 is installed between the two second side guide rails 302. A conveying cross roller 304 is installed on the upper side between the soaking strip tank 100 and the pretreatment soaking tank 301. The denim fabric body is wound around the pretreatment component 3, the antibacterial fabric soaking component 1, and the dewatering component 4 in sequence.

[0029] Figures 1-5 In this scheme, the denim fabric body is sequentially wound between the pretreatment component 3, the antibacterial fabric soaking component 1, and the dehydration component 4, forming a continuous operating path. The fabric is first guided into the pretreatment soaking tank 301 by the feeding cross roller 300. Pretreatment liquid can be added to the tank to remove floating dust. The pressing cross roller 303 in the pretreatment soaking tank 301 adjusts its height through the second side guide rail 302 to press the fabric into the pretreatment liquid, completing the pretreatment such as dust removal and softening. The treated fabric is then conveyed by the feeding cross roller 30... 4. The fabric is transferred to the antibacterial fabric soaking assembly 1. The soaking strip pool 100 contains an antibacterial agent solution. Multiple pairs of side guide brackets 101 are symmetrically fixed to the pool wall. T-shaped threaded rods 103 on their inner sides are threadedly connected to self-locking sliders 102. Adjustable horizontal rollers 104 are installed between horizontally corresponding self-locking sliders 102. After the fabric enters the soaking strip pool 100, it is immersed in the antibacterial agent along the zigzag path formed by the adjustable horizontal rollers 104. The soaking path length is changed by adjusting the height of the horizontal rollers to adapt to different fabric types. The antibacterial requirements of fabrics of different thicknesses are met by adjusting the path through the easy-to-adjust component 2. The transverse electric guide rail 204 drives the L-shaped upright 200 to move laterally, so that the electric push rod 202 at the output end of the motor 201 is aligned with the target T-shaped threaded screw 103. The electric push rod 202 extends, driving the hexagonal threaded docking post 205 to dock with the hexagonal threaded docking hole 203 at the upper end of the T-shaped threaded screw 103. After the motor 201 starts, the power is transmitted to the T-shaped threaded screw 103 through the docking structure, driving the self-locking slider 102 to rise and fall along the side guide bracket 101, thereby adjusting the height of the path adjustable crossbar 104. After the adjustment is completed, the self-locking slider 102 is locked in place to maintain the stability of the path. The self-locking slider 102 and the T-shaped threaded screw 103 are connected by a trapezoidal thread, and its thread helix angle is less than the friction angle. The matching Schneider LC1D12 contactor receives the position sensor signal. When the slider reaches the preset height, the contactor coil is energized and attracted, and the power transmission path is cut off by mechanical locking.

[0030] Second implementation method:

[0031] Figures 6-7This invention discloses an antibacterial denim fabric production device. The dewatering component 4 includes a pair of third side guide rails 400 fixedly connected to the rear side of the inner end of the soaking strip tank 100. A squeezing cross roller 401 is installed between the two third side guide rails 400, and the two squeezing cross rollers 401 are arranged vertically opposite each other. The fabric soaked in antibacterial solution enters the dewatering component 4. The squeezing cross rollers 401 on the pair of third side guide rails 400 are arranged vertically opposite each other. Excess antibacterial agent on the fabric surface is removed by squeezing action. The fabric output device is completed after antibacterial treatment. The third side guide rails 400 of the dewatering component 4 can adjust the distance between the upper and lower squeezing cross rollers 401 to apply appropriate pressure to the fabric with different humidity after soaking. This can squeeze out excess antibacterial agent and return it to the soaking strip tank for recycling, while avoiding excessive squeezing that could damage the fabric or destroy the antibacterial layer. Compared with the traditional fixed-distance dewatering structure, the agent recovery rate is improved, while ensuring that the fabric hand feel is not affected.

[0032] In light of current practical needs, the above-described embodiments adopted in this application are not limited to these. Any changes made within the scope of knowledge possessed by those skilled in the art without departing from the concept of this application still fall within the protection scope of this utility model.

Claims

1. An antibacterial denim fabric production apparatus, characterized by: The device includes an antibacterial fabric soaking assembly (1), with adjustment components (2) on both sides, a pretreatment component (3) at the front end, and a dehydration component (4) at the rear end. The antibacterial fabric soaking assembly (1) includes a soaking strip pool (100), with multiple pairs of side guide brackets (101) symmetrically fixedly connected between the left and right inner walls of the soaking strip pool (100). A T-shaped threaded rod (103) is rotatably connected to the inner end of each side guide bracket (101), and a self-locking slider is slidably connected to the outer end of the T-shaped threaded rod (103) within the side guide bracket (101). 102), a path-adjustable horizontal bar (104) is installed between the two horizontally corresponding self-locking sliders (102). The easy-to-adjust component (2) includes a horizontal electric guide rail (204) fixedly connected to the outer sides of the left and right ends of the soaking strip pool (100). An L-shaped upright (200) is installed at the output end of the horizontal electric guide rail (204). A motor (201) is fixedly connected to the lower side of the horizontal end of the L-shaped upright (200). An electric push rod (202) is installed at the output end of the motor (201). A hexagonal threaded docking post (205) is installed at the output end of the electric push rod (202). A hexagonal threaded docking hole (203) is fixedly connected to the upper end of the T-shaped threaded screw (103).

2. The antibacterial denim fabric production equipment according to claim 1, characterized in that: The vertically corresponding hexagonal threaded docking post (205) and hexagonal threaded docking hole (203) are connected to each other.

3. The antibacterial denim fabric production equipment according to claim 1, characterized in that: The pretreatment component (3) includes a pretreatment soaking tank (301) fixedly connected to the front side of the soaking strip tank (100), and a feed crossbar (300) is fixedly connected to the front side of the pretreatment soaking tank (301).

4. The antibacterial denim fabric production equipment according to claim 3, characterized in that: The pretreatment soaking tank (301) has two inner walls of the left and right sides symmetrically fixedly connected with second side guide rails (302), and a cloth pressing crossbar (303) is installed between the two second side guide rails (302).

5. The antibacterial denim fabric production equipment according to claim 4, characterized in that: A conveying crossbar (304) is installed on the upper side between the soaking strip tank (100) and the pretreatment soaking tank (301). The dewatering assembly (4) includes a pair of third side guide rails (400) fixedly connected to the rear side of the inner end of the soaking strip tank (100).

6. The antibacterial denim fabric production equipment according to claim 5, characterized in that: A squeezing crossbar (401) is installed between the two third side guide rails (400), and the two squeezing crossbars (401) are arranged vertically in correspondence.

7. The antibacterial denim fabric production equipment according to claim 1, characterized in that: The denim fabric body is wound sequentially between the pretreatment component (3), the antibacterial fabric soaking component (1), and the dehydration component (4).

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