Efficient rinsing device for silk production

Abstract

The utility model discloses a high -efficient flushing device for silk production, including water tank, the top of water tank is open setting, and both sides of water tank top are fixed with connecting plate, and the inside wall middle part of water tank is fixed with T -shaped board, and T -shaped board divides the water tank inside respectively into first cleaning pool and second cleaning pool, and the inside wall fixed of first cleaning pool has two sleeves, and two sleeves are cavity structure, and the outside wall of two sleeves is equal interval and is half -round and is set up with a plurality of round holes. The utility model discloses through moving mechanism drive first scraper reciprocating movement, can scrape back to first cleaning pool with the water that bleaching liquor mixed on the silk surface that will enter second cleaning pool, reduced the bleaching liquor and taken into second cleaning pool, thereby strengthened the cleaning effect, and, in two cleaning pool gradually washes, can effectively disperse and dilute the concentration of bleaching liquor, reduce the risk of silk internal bleaching agent residue, ensure the safety and quality of final product.

Description

Technical Field

[0001] This utility model relates to the field of silk production technology, and in particular to a high-efficiency washing device for silk production. Background Technology

[0002] Silk is a fabric made from silkworm silk. It is renowned for its smooth texture, soft feel, and elegant luster, and is often used to make high-end clothing, bedding, and decorations. Silk production is a long-standing and complex process involving multiple stages such as silkworm rearing, cocoon extraction, silk reeling, dyeing, and post-processing. Among these, the rinsing process is a crucial step in silk production, designed to remove impurities, dirt, and residues from the silkworm silk to ensure the quality and purity of the final product. Therefore, a high-efficiency rinsing device for silk production is needed.

[0003] Traditional silk washing equipment typically involves bleaching the silk in a bleach solution for a certain period of time before washing it in water. However, this method results in bleach residue entering the washing water along with the silk, increasing the concentration of bleach in the water and making it impossible to remove the bleach from the silk. This leaves some bleach residue in the silk fibers, which not only affects the quality and feel of the silk but may also negatively impact the safety of the final product. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-efficiency washing device for silk production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-efficiency rinsing device for silk production includes a water tank with an open top. Connecting plates are fixed to both sides of the top of the water tank. A T-shaped plate is fixed to the middle of the inner wall of the water tank, dividing the interior into a first cleaning pool and a second cleaning pool. Two sleeves, each a cavity structure, are fixed to the inner wall of the first cleaning pool. Multiple circular holes are equidistantly spaced in a semi-circular pattern on the outer walls of the two sleeves. A water delivery mechanism for supplying water to the two sleeves is provided on the outer wall of the water tank. A scraper is located at the top of the T-shaped plate. A moving mechanism for moving the scraper is provided on the inner wall of one of the connecting plates. A first rotating shaft extends through the inner walls of both connecting plates. A take-up roller is sleeved on the side wall of the first rotating shaft and is positioned above the second cleaning pool. The device has two rubber plates on its side wall, and a squeezing mechanism is provided on the outer wall of the water tank to squeeze the two rubber plates. During use, the moving mechanism drives the first scraper to move back and forth, which can scrape the clean water mixed with bleach on the surface of the silk that is about to enter the second cleaning tank back to the first cleaning tank. This reduces the amount of bleach that is carried into the second cleaning tank, thereby enhancing the cleaning effect. Moreover, the step-by-step cleaning in the two cleaning tanks can effectively disperse and dilute the concentration of bleach, reduce the risk of bleach residue inside the silk, and ensure the safety and quality of the final product. The S-shaped layout increases the contact time between the silk and the cleaning water, allowing the clean water to penetrate into the silk fibers more evenly. Combined with the water delivery mechanism and the two sleeves to rinse the silk surface, it can effectively promote the removal of bleach and impurities, and improve the cleaning effect.

[0007] Preferably, the water delivery mechanism includes a water pump, which is fixed to the outer wall of the water tank. A connecting pipe is fixed to the inlet end of the water pump and passes through the inner wall of the first cleaning pool. A three-way pipe is provided on the outer wall of the water tank. One end of the three-way pipe is fixed to the outlet end of the water pump, and the other two ends of the three-way pipe are respectively connected to two sleeves. The water pump is driven to work with the connecting pipe to draw out the first cleaning pool, and then the water is injected into the two sleeves through the three-way pipe and sprayed out through multiple round holes to wash the silk.

[0008] Preferably, the moving mechanism includes an annular seat, which is disposed on the inner sidewall of one of the connecting plates, and one end of the scraper is fixed to the middle of the bottom of the annular seat. Racks are fixed to both the upper and lower inner sidewalls of the annular seat. Two first sliding grooves are formed on the inner sidewall of one of the connecting plates, and first sliders are slidably connected to the sidewalls of the two first sliding grooves. The two first sliders are respectively fixed to the outer sidewalls at both ends of the annular seat. A second rotating shaft is passed through the outer sidewall of one of the connecting plates, and a missing gear is sleeved on one end of the second rotating shaft, meshing with both racks. Two synchronous pulleys are disposed on the outer sidewall of one of the connecting plates, and the two synchronous pulleys are respectively sleeved on... On the side walls of the first and second rotating shafts, the outer walls of the two synchronous pulleys are fitted with the same synchronous belt. A motor is fixed to the outer wall of the other connecting plate, and the output shaft of the motor is fixed to the first rotating shaft. The motor drives the first rotating shaft to rotate, which in turn drives the second rotating shaft to rotate in conjunction with the synchronous belt and the two synchronous pulleys. This, in turn, drives the missing gear to rotate. The rotation of the missing gear and the meshing of the two racks drive the annular seat to move left and right. The left and right movement of the annular seat drives the scraper to move left and right along the top of the T-shaped plate. During the movement of the scraper, the clean water mixed with bleach on the surface of the silk that is about to enter the second cleaning tank is scraped back into the first cleaning tank, reducing the amount of bleach that is brought into the second cleaning tank and increasing the cleaning effect.

[0009] Preferably, the extrusion mechanism includes a second chute, which is formed on the side wall of the second washing tank. Two slide rods are fixed to the inner side wall of the second chute, and two second sliders are provided on the inner side wall of the second chute. The two second sliders are both sleeved on the side wall of the slide rods, and each of the two second sliders is fixed to one end of a two rubber plate. Two springs are sleeved on the side wall of the slide rods, and the two springs are located at opposite ends of the two second sliders. When the silk passes through the middle of the two rubber plates, the two rubber plates need to be moved away from each other. Under the restriction of the slide rods, the two second sliders move away from each other, so that the two springs are compressed. When the silk passes through the two rubber plates, the two rubber plates are released. Under the reaction of the two compressed springs, the two second sliders are driven to move closer to each other, so that the two rubber plates and the silk surface are in close contact. In this way, as the silk is rolled up, the water on the surface of the silk can be scraped off, which can reduce the moisture content of the silk and shorten the time required for the subsequent drying process, thereby improving the practicality of the device.

[0010] Preferably, the inner wall of the first cleaning tank is rotatably connected with a plurality of first auxiliary rollers, and the plurality of first auxiliary rollers and two sleeves are arranged in an S-shape. The inner wall of the second cleaning tank is rotatably connected with a plurality of second auxiliary rollers in an S-shape. The S-shaped layout can increase the contact time between the silk and the water flow in the two cleaning tanks, so that the clean water can penetrate into the silk fibers more evenly, promote the effective removal of bleach and impurities, and thus improve the cleaning effect.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. During use, this device uses a moving mechanism to drive the scraper to move back and forth, which can scrape the clean water mixed with bleach on the surface of the silk that is about to enter the second cleaning tank back to the first cleaning tank. This reduces the amount of bleach that is carried into the second cleaning tank, thereby enhancing the cleaning effect. Moreover, the stepwise cleaning in the two cleaning tanks can effectively disperse and dilute the concentration of bleach, reduce the risk of bleach residue inside the silk, and ensure the safety and quality of the final product.

[0013] 2. The S-shaped layout increases the contact time between the silk and the washing water, allowing the water to penetrate the silk fibers more evenly. Combined with the water delivery mechanism and two sleeves, it effectively removes bleach and impurities from the silk surface, thus improving the cleaning effect.

[0014] 3. By squeezing the two rubber plates 17 through the extrusion mechanism, the water on the surface of the silk can be effectively scraped off, reducing the moisture content of the silk, shortening the time required for the subsequent drying process, and improving the practicality of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a high-efficiency rinsing device for silk production proposed in this utility model.

[0016] Figure 2 This is a schematic diagram of the water tank, connecting plate, and motor of a high-efficiency rinsing device for silk production proposed in this utility model.

[0017] Figure 3 This is a cross-sectional schematic diagram of the water tank and T-shaped plate of a high-efficiency rinsing device for silk production proposed in this utility model;

[0018] Figure 4 This is a schematic diagram of the sleeve, T-shaped plate, scraper, and rubber plate of a high-efficiency rinsing device for silk production proposed in this utility model.

[0019] Figure 5 This is a schematic diagram of the water delivery mechanism of a high-efficiency rinsing device for silk production proposed in this utility model;

[0020] Figure 6 This is a schematic diagram of the moving mechanism of a high-efficiency rinsing device for silk production proposed in this utility model;

[0021] Figure 7 This is a schematic diagram of the extrusion mechanism of a high-efficiency rinsing device for silk production proposed in this utility model.

[0022] In the diagram: 1. Water tank; 2. Connecting plate; 3. Motor; 4. Water pump; 5. Synchronous belt; 6. Synchronous pulley; 7. First slide groove; 8. Second slide groove; 9. Annular seat; 10. First slider; 11. First auxiliary roller; 12. Sleeve; 13. T-shaped plate; 14. Second auxiliary roller; 15. Take-up roller; 16. Scraper; 17. Rubber plate; 18. Round hole; 19. T-pipe; 20. Connecting pipe; 21. First rotating shaft; 22. Second rotating shaft; 23. Rack; 24. Gear missing; 25. Second slider; 26. Slide rod; 27. Spring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figures 1-7 A high-efficiency rinsing device for silk production includes a water tank 1 with an open top. Connecting plates 2 are fixed to both sides of the top of the water tank 1. A T-shaped plate 13 is fixed to the middle of the inner wall of the water tank 1, dividing the interior of the water tank 1 into a first cleaning pool and a second cleaning pool. Two sleeves 12 are fixed to the inner wall of the first cleaning pool, and both sleeves 12 are cavity structures. Multiple circular holes 18 are equidistantly spaced in a semi-circular pattern on the outer walls of the two sleeves 12. A water delivery mechanism for supplying water to the interior of the two sleeves 12 is provided on the outer wall of the water tank 1. A scraper 16 is provided on the top of the T-shaped plate 13. A moving mechanism for moving the scraper 16 is provided on the inner wall of one of the connecting plates 2. A first rotating shaft 21 runs through the inner walls of the two connecting plates 2. A take-up roller 15 is sleeved on the side wall of the first rotating shaft 21 and is located above the second cleaning pool. Two rubber plates 17 are installed on the inner wall of the cleaning tank, and a squeezing mechanism for squeezing the two rubber plates 17 is installed on the outer wall of the water tank 1. During use, the first scraper 16 is driven to move back and forth by the moving mechanism, which can scrape the clean water mixed with bleach on the surface of the silk that is about to enter the second cleaning tank back to the first cleaning tank, reducing the amount of bleach that is carried into the second cleaning tank, thereby enhancing the cleaning effect. Moreover, the stepwise cleaning in the two cleaning tanks can effectively disperse and dilute the concentration of bleach, reduce the risk of bleach residue inside the silk, and ensure the safety and quality of the final product. The S-shaped layout increases the contact time between the silk and the cleaning water, allowing the clean water to penetrate into the silk fibers more evenly. Combined with the water delivery mechanism and the two sleeves 12 to rinse the silk surface, it can effectively promote the removal of bleach and impurities, and improve the cleaning effect.

[0025] Furthermore, the water delivery mechanism includes a water pump 4, which is fixed to the outer wall of the water tank 1. A connecting pipe 20 is fixed to the inlet end of the water pump 4, and the connecting pipe 20 passes through the inner wall of the first cleaning pool. A three-way pipe 19 is provided on the outer wall of the water tank 1. One end of the three-way pipe 19 is fixed to the outlet end of the water pump 4, and the other two ends of the three-way pipe 19 are respectively connected to two sleeves 12. The water pump 4 is driven to cooperate with the connecting pipe 20 to draw out the first cleaning pool, and then inject water into the two sleeves 12 through the three-way pipe 19, and spray it out through multiple round holes 18, so as to wash the silk.

[0026] Furthermore, the moving mechanism includes an annular seat 9, which is disposed on the inner side wall of one of the connecting plates 2. One end of the scraper 16 is fixed to the middle of the bottom of the annular seat 9. Racks 23 are fixed on both the upper and lower inner side walls of the annular seat 9. Two first sliding grooves 7 are formed on the inner side wall of one of the connecting plates 2. First sliders 10 are slidably connected to the side walls of the two first sliding grooves 7. The two first sliders 10 are respectively fixed to the outer side walls of both ends of the annular seat 9. A second rotating shaft 22 is provided through the outer side wall of one of the connecting plates 2. A missing gear 24 is sleeved on one end of the second rotating shaft 22. The missing gear 24 meshes with both racks 23. Two synchronous pulleys 6 are provided on the outer side wall of one of the connecting plates 2. The two synchronous pulleys 6 are respectively sleeved on the first rotating shaft 21. On the side wall of the second rotating shaft 22, the outer walls of the two synchronous pulleys 6 are fitted with the same synchronous belt 5, and the outer wall of the other connecting plate 2 is fixed with a motor 3. The output shaft of the motor 3 is fixed with the first rotating shaft 21. The drive motor 3 drives the first rotating shaft 21 to rotate, which in turn drives the second rotating shaft 22 to rotate with the synchronous belt 5 and the two synchronous pulleys 6. This, in turn, drives the missing gear 24 to rotate. The rotation of the missing gear 24 and the meshing of the two racks 23 drive the ring seat 9 to move left and right. The left and right movement of the ring seat 9 drives the scraper 16 to move left and right along the top of the T-shaped plate 13. During the movement of the scraper 16, the clean water mixed with bleach on the surface of the silk that is about to enter the second cleaning tank will be scraped back into the first cleaning tank, reducing the amount of bleach that is brought into the second cleaning tank and increasing the cleaning effect.

[0027] Furthermore, the extrusion mechanism includes a second chute 8, which is formed on the side wall of the second washing tank. Two slide rods 26 are fixed to the inner wall of the second chute 8, and two second sliders 25 are provided on the inner wall of the second chute 8. Both second sliders 25 are sleeved on the side wall of the slide rods 26, and each second slider 25 is fixed to one end of a two rubber plate 17. Two springs 27 are sleeved on the side wall of the slide rods 26, and the two springs 27 are located at opposite ends of the two second sliders 25. When the silk passes through the middle of the two rubber plates 17, the two rubber plates 17 need to be moved first. 7. This causes the two rubber plates 17 to move away from each other. Under the restriction of the slide rod 26, the two second sliders 25 move away from each other, causing the two springs 27 to be in a compressed state. When the silk passes through the two rubber plates 17, the two rubber plates 17 are released. Under the reaction of the two compressed springs 27, the two second sliders 25 are driven to move closer to each other, so that the two rubber plates 17 and the silk surface are in close contact. In this way, as the silk is rolled up, the water on the surface of the silk can be scraped off, which can reduce the moisture content of the silk, thereby shortening the time required for the subsequent drying process and improving the practicality of the device.

[0028] Furthermore, the inner wall of the first cleaning tank is rotatably connected to multiple first auxiliary rollers 11, and the multiple first auxiliary rollers 11 and two sleeves 12 are arranged in an S-shape. The inner wall of the second cleaning tank is rotatably connected to multiple second auxiliary rollers 14 in an S-shape. The S-shaped layout can increase the contact time between the silk and the water flow in the two cleaning tanks, so that the clean water can penetrate into the silk fibers more evenly, promote the effective removal of bleach and impurities, and thus improve the cleaning effect.

[0029] Working Principle: During operation, the first and second cleaning tanks are filled with clean water. The bleached silk is then passed through the surfaces of multiple first auxiliary rollers 11, two sleeves 12, and multiple second auxiliary rollers 14, and through the middle of two rubber plates 17. Finally, it is wound around the side wall of the take-up roller 15. This arrangement causes the silk to be wound in an "S" shape within the first and second cleaning tanks. The S-shaped layout increases the contact time between the silk and the water flow in the two cleaning tanks, allowing the clean water to penetrate the silk fibers more evenly and promoting the removal of bleach and impurities. Effective removal, thereby improving the cleaning effect. Moreover, by washing in two cleaning tanks step by step, the concentration of bleach can be effectively dispersed and diluted, reducing the risk of bleach residue inside the silk and ensuring the safety and quality of the final product. During rinsing, first turn on the power switch of motor 3, drive motor 3 to drive the first rotating shaft 21 to rotate, and work with the winding roller 15 to wind up the silk. At this time, the silk moves slowly in the two cleaning tanks. Then, turn on the power switch of water pump 4, drive water pump 4 and connect pipe 20 to pull out the first cleaning tank, and then through the three-way pipe 1 9 is injected into the two sleeves 12 respectively and sprayed out through multiple round holes 18 to rinse the silk. During the rinsing process, the first rotating shaft 21 rotates in conjunction with the synchronous belt 5 and two synchronous pulleys 6 to drive the second rotating shaft 22 to rotate, which in turn drives the missing gear 24 to rotate. The rotation of the missing gear 24 and its meshing with the two racks 23 drive the annular seat 9 to move left and right. The left and right movement of the annular seat 9 drives the scraper 16 to move left and right along the top of the T-shaped plate 13. During the movement of the scraper 16, it scrapes the water mixed with bleach on the surface of the silk that is about to enter the second rinsing tank back to the first rinsing tank. This design reduces the amount of bleach carried into the second cleaning tank, increasing the cleaning effect. The silk entering the second cleaning tank passes between the two rubber plates 17. Under the action of the two springs 27, the two second sliders 25 move closer together along the second slide groove 8, which in turn moves the two rubber plates 17 closer together, ensuring close contact between the two rubber plates 17 and both sides of the silk. As the silk is rolled up, the water on the silk surface can be scraped off, reducing the moisture content of the silk and shortening the time required for the subsequent drying process, thus improving the practicality of the device.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency rinsing device for silk production, comprising a water tank (1), characterized in that, The water tank (1) has an open top. Connecting plates (2) are fixed to both sides of the top of the water tank (1). A T-shaped plate (13) is fixed to the middle of the inner wall of the water tank (1). The T-shaped plate (13) divides the interior of the water tank (1) into a first cleaning pool and a second cleaning pool. Two sleeves (12) are fixed to the inner wall of the first cleaning pool, and both sleeves (12) are cavity structures. Multiple circular holes (18) are equidistantly spaced in a semi-circular pattern on the outer walls of the two sleeves (12). The outer wall of the water tank (1) is provided with a feature for mounting the two sleeves (12). The water delivery mechanism for internal water delivery includes a scraper (16) on the top of the T-shaped plate (13), a moving mechanism for moving the scraper (16) on the inner side wall of one of the connecting plates (2), and the same first rotating shaft (21) running through the inner side walls of the two connecting plates (2). A take-up roller (15) is sleeved on the side wall of the first rotating shaft (21) and the take-up roller (15) is located above the second cleaning pool. Two rubber plates (17) are provided on the inner side wall of the second cleaning pool, and a squeezing mechanism for squeezing the two rubber plates (17) is provided on the outer side wall of the water tank (1).

2. The high-efficiency rinsing device for silk production according to claim 1, characterized in that, The water delivery mechanism includes a water pump (4), which is fixed on the outer wall of the water tank (1). A connecting pipe (20) is fixed to the water inlet end of the water pump (4), and the connecting pipe (20) passes through the inner wall of the first cleaning pool. A three-way pipe (19) is provided on the outer wall of the water tank (1). One end of the three-way pipe (19) is fixed to the water outlet end of the water pump (4), and the other two ends of the three-way pipe (19) are respectively connected to two sleeves (12).

3. The high-efficiency rinsing device for silk production according to claim 1, characterized in that, The moving mechanism includes an annular seat (9), which is disposed on the inner side wall of one of the connecting plates (2), and one end of the scraper (16) is fixed to the middle of the bottom of the annular seat (9). The upper and lower inner side walls of the annular seat (9) are fixed with racks (23). Two first sliding grooves (7) are opened on the inner side wall of one of the connecting plates (2). The side walls of the two first sliding grooves (7) are slidably connected with first sliders (10), and the two first sliders (10) are respectively fixed to the outer side walls of the two ends of the annular seat (9). A second rotating shaft (22) is provided through the outer side wall of one of the connecting plates (2). One end of the second rotating shaft (22) is sleeved with a missing gear (24), and the missing gear (24) meshes with both racks (23).

4. The high-efficiency rinsing device for silk production according to claim 3, characterized in that, Two synchronous pulleys (6) are provided on the outer wall of one of the connecting plates (2), and the two synchronous pulleys (6) are respectively sleeved on the side walls of the first rotating shaft (21) and the second rotating shaft (22). The same synchronous belt (5) is sleeved on the outer wall of the two synchronous pulleys (6). A motor (3) is fixed on the outer wall of the other connecting plate (2), and the output shaft of the motor (3) is fixed to the first rotating shaft (21).

5. The high-efficiency rinsing device for silk production according to claim 1, characterized in that, The extrusion mechanism includes a second chute (8), which is opened on the side wall of the second cleaning pool. Two slide rods (26) are fixed on the inner side wall of the second chute (8). Two second sliders (25) are provided on the inner side wall of the second chute (8), and the two second sliders (25) are sleeved on the side wall of the slide rods (26). The two second sliders (25) are respectively fixed to one end of two rubber plates (17). Two springs (27) are sleeved on the side wall of the slide rods (26), and the two springs (27) are respectively located at the two ends of the two second sliders (25) that are far apart from each other.

6. The high-efficiency rinsing device for silk production according to claim 1, characterized in that, The inner wall of the first cleaning tank is rotatably connected with a plurality of first auxiliary rollers (11), and the plurality of first auxiliary rollers (11) and two sleeves (12) are distributed in an S-shape. The inner wall of the second cleaning tank is rotatably connected with a plurality of second auxiliary rollers (14) in an S-shape.

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