A kind of angle type corrosion-resistant profiled steel sheet roofing system

Abstract

This utility model discloses an angle-seam type corrosion-resistant profiled steel sheet roofing system, comprising an angle-seam type corrosion-resistant profiled steel sheet, a stainless steel roof support frame, roof purlins, windproof clamp components, and self-tapping screws. The stainless steel roof support frame is fixed to the roof purlins by self-tapping screws. The steel sheet has an inner flange and an outer flange; the inner flange snaps onto the top of the support frame, and the outer flanges of adjacent steel sheets engage with the inner flanges via a locking mechanism. The windproof clamp components are installed at the ribs of the sheet and include profiled windproof clamps, grooved pads, and hexagonal set screws; the set screws pass through the windproof clamps and are inserted into the grooves of the pads, clamping adjacent ribs after tightening. This design uses an angle-seam type locking mechanism instead of traditional through-fixing, avoiding nail penetration points and leakage risks, and improving waterproofing. The windproof clamp components and aluminum profile structure significantly enhance wind resistance and facilitate the expansion and installation of fall arrest systems, walkways, snow barriers, and other facilities, greatly improving system reliability, safety, and functional applicability while enhancing waterproofing and corrosion resistance.

Description

Technical Field

[0001] This utility model relates to the technical field of metal roofing structure systems, and more specifically, to an angle-seam type corrosion-resistant profiled steel sheet roofing system. Background Technology

[0002] In the field of building metal roofing, corrosion-resistant profiled steel sheets are widely used due to their excellent durability. Traditional corrosion-resistant profiled steel sheets typically use galvanized steel as the core material, with a modified bitumen polymer layer and a pre-coated aluminum foil protective layer on both the inner and outer surfaces, forming a five-layer composite structure. This is manufactured through continuous hot-pressing and roll forming processes. Because of the relatively soft modified bitumen polymer layer inside, it is difficult to form overly complex edge-locking shapes during roll forming, and most are processed into relatively simple corrugated sheet shapes. To fix them to the roof purlins, the industry commonly uses self-tapping screws combined with waterproof gaskets.

[0003] This method of fixing roof panels using self-tapping screws inevitably creates numerous perforations. Although waterproof gaskets provide sealing, these perforated areas remain weak points in the roof waterproofing system, posing a potential risk of leakage. Over time, or after exposure to environmental factors such as temperature variations and wind loads, the gaskets may age and fail, leading to a decline in the roof's waterproofing performance. Therefore, this type of penetrating fixing roofing system in existing technology has inherent limitations in its waterproofing performance. The industry urgently needs a roof fixing solution that does not penetrate the roof panel itself, while maintaining the excellent properties of corrosion-resistant steel and providing reliable wind resistance. Utility Model Content

[0004] In view of the above-mentioned technical problems in related technologies, this utility model proposes an angle-seam type corrosion-resistant profiled steel roofing system, which can overcome the above-mentioned shortcomings of the prior art.

[0005] To achieve the above-mentioned technical objectives, the technical solution of this utility model is implemented as follows:

[0006] An angle-seam type corrosion-resistant profiled steel roofing system;

[0007] The angle-seam corrosion-resistant profiled steel roofing system includes angle-seam corrosion-resistant profiled steel sheets, stainless steel roof supports, roof purlins, windproof clamp assemblies, and self-tapping screws. The stainless steel roof supports are fixed to the roof purlins by self-tapping screws. The angle-seam corrosion-resistant profiled steel sheets have inner and outer flanges. The inner flange is fastened to the top of the stainless steel roof supports, and the outer and inner flanges of adjacent steel sheets are engaged with each other by a locking mechanism. The windproof clamp assembly is installed at the ribs after locking and includes profile windproof clamps, grooved pads, and hexagonal socket head cap screws. The hexagonal socket head cap screws pass through the profile windproof clamps and are inserted into the grooves of the grooved pads. Tightening the hexagonal socket head cap screws clamps the profile windproof clamps and grooved pads to the adjacent ribs.

[0008] Furthermore, the outer and inner flanges of adjacent angle-seam corrosion-resistant profiled steel sheets are mechanically interlocked and locked at the position of the stainless steel roofing support using a special locking machine.

[0009] Furthermore, the grooved pad of the windproof clip assembly can be replaced with an aluminum profile with an installation platform; the aluminum profile is provided with two bolt mounting slots, which are connected to the external corner aluminum profile keel by mounting bolts, for expanding the installation of roof auxiliary facilities.

[0010] Furthermore, the aluminum profile is fastened to the angle aluminum profile keel by mounting bolts, and the roof auxiliary facilities include at least one of a fall protection system, a walkway system, a snow blocking system, or an aluminum plate secondary skin system.

[0011] Furthermore, the angle-seam corrosion-resistant profiled steel sheet has a five-layer composite structure, including a galvanized steel core, a modified asphalt polymer layer, and a pre-coated aluminum foil protective layer.

[0012] Furthermore, the top of the stainless steel roof support is provided with a fastening structure that matches the shape of the inner flange of the angled corrosion-resistant profiled steel sheet.

[0013] Furthermore, the inner side of the profile windproof clip is provided with anti-slip teeth to enhance the frictional engagement force with the plate ribs.

[0014] Furthermore, the tightening stroke of the internal hexagonal set screw controls the clamping distance between the profile windproof clamp and the grooved pad, and its maximum clamping distance is less than 1.2 times the total thickness of the adjacent plate ribs.

[0015] Furthermore, after the self-tapping screw penetrates the stainless steel roof support and roof purlin, its end is coated with a layer of sealant.

[0016] The beneficial effects of this utility model are as follows: By adopting an angle-locking edge fixing method to replace the traditional through-fixing, the roofing system completely avoids penetration points caused by nailing, eliminating the risk of leakage caused by traditional fixing methods and improving the overall waterproof performance of the roof. Through the specially designed windproof clip components and the structure that can be replaced with aluminum profiles with installation platforms, the roofing system has stronger wind uplift resistance and is easy to expand and install auxiliary facilities such as fall arrest systems, walkway systems, snow blocking systems, photovoltaic systems or aluminum panel secondary skin systems. In this way, while improving waterproof and corrosion resistance, the reliability, safety and functional applicability of the roofing system are greatly improved, meeting the diverse building needs. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is an isometric view of the angled aluminum profile keel and mounting bolts of an angled corrosion-resistant profiled steel roofing system according to an embodiment of this utility model.

[0019] Figure 2 This is an isometric view of an angle-seam type corrosion-resistant profiled steel roofing system according to an embodiment of the present invention;

[0020] Figure 3 This is a partial front view of an angle-seam type corrosion-resistant profiled steel sheet roofing system in the unlocked state according to an embodiment of the present utility model;

[0021] Figure 4 This is a partial front view of an angle-seam type corrosion-resistant profiled steel sheet roofing system according to an embodiment of the present utility model, with the edges locked and windproof clips installed.

[0022] Figure 5 This is a schematic diagram of the angle-seam corrosion-resistant profiled steel sheet before edge locking in an angle-seam corrosion-resistant profiled steel sheet roofing system according to an embodiment of this utility model;

[0023] Figure 6 This is a schematic diagram of the angle-seam corrosion-resistant profiled steel sheet after edge locking in an angle-seam corrosion-resistant profiled steel sheet roofing system according to an embodiment of this utility model;

[0024] Figure 7 This is a perspective view of a roof windproof clamp component of an angle-seam type corrosion-resistant profiled steel sheet roofing system according to an embodiment of the present utility model;

[0025] Figure 8 This is a side view of a roof windproof clamp assembly of an angle-seam type corrosion-resistant profiled steel sheet roofing system according to an embodiment of the present utility model;

[0026] Figure 9 This is a side view of the roof windproof clamp assembly and aluminum profile of an angle-seam type corrosion-resistant profiled steel roofing system according to an embodiment of the present utility model.

[0027] Figure 10 This is a perspective view of the roof windproof clip assembly and aluminum profile of an angle-seam type corrosion-resistant profiled steel roofing system according to an embodiment of this utility model.

[0028] In the diagram: 1. Angle-seam type corrosion-resistant profiled steel sheet; 11. Inner flange; 12. Outer flange; 2. Stainless steel roof support; 3. Roof purlin; 4. Windproof clip assembly; 41. Profile windproof clip; 42. Grooved pad; 43. Hex socket head cap screw; 5. Self-tapping screw; 6. Mounting bolt; 7. Angle aluminum profile keel; 8. Aluminum profile; 81. Bolt mounting groove. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art are within the protection scope of the present utility model.

[0030] It should be understood that in the description of the embodiments of this utility model, the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of the embodiments of this utility model, "several" means two or more, unless otherwise explicitly specified.

[0031] like Figure 1-10As shown, an angle-seam type corrosion-resistant profiled steel sheet roofing system according to an embodiment of this utility model includes an angle-seam type corrosion-resistant profiled steel sheet 1, a stainless steel roof support 2, roof purlins 3, a windproof clamp assembly 4, and self-tapping screws 5; the stainless steel roof support 2 is fixed to the roof purlins 3 by self-tapping screws 5; the angle-seam type corrosion-resistant profiled steel sheet 1 has an inner flange 11 and an outer flange 12, the inner flange 11 is fastened to the top of the stainless steel roof support 2, and the outer flange 12 of adjacent steel sheets is engaged with the inner flange 11 by a locking mechanism; the windproof clamp assembly 4 is installed at the rib of the sheet after the locking mechanism is completed, and includes a profile windproof clamp 41, a grooved pad 42, and an internal hexagonal screw 43, the internal hexagonal screw 43 passes through the profile windproof clamp 41 and is pushed into the groove of the grooved pad 42, and the profile windproof clamp 41 and the grooved pad 42 are clamped together by tightening the internal hexagonal screw 43 to clamp the adjacent ribs.

[0032] According to an embodiment of the present invention, in a specific embodiment of the corrosion-resistant profiled steel sheet roofing system of the angle-seam type, the outer flange 12 and inner flange 11 of adjacent angle-seam type corrosion-resistant profiled steel sheets 1 are mechanically interlocked and locked at the position of the stainless steel roofing support 2 by a special locking machine.

[0033] According to an embodiment of the present invention, in a specific embodiment of the corrosion-resistant profiled steel roofing system of the angle-seam type, the grooved pad 42 of the windproof clamp component 4 can be replaced with an aluminum profile 8 with an installation platform; the aluminum profile 8 is provided with two bolt mounting slots 81, which are connected to the external angle aluminum profile keel 7 by mounting bolts 6, for expanding the installation of roof auxiliary facilities.

[0034] According to an embodiment of the present invention, in a specific embodiment of the corrosion-resistant profiled steel roofing system of the angle-seam type, the aluminum profile 8 is fastened to the angle aluminum profile keel 7 by mounting bolts 6, and the roof auxiliary facilities include at least one of the following: a fall protection system, a walkway system, a snow blocking system, or a secondary aluminum sheet skin system.

[0035] According to an embodiment of the present invention, in a specific embodiment, the angle-seam type corrosion-resistant profiled steel sheet 1 has a five-layer composite structure, including a galvanized steel core, a modified asphalt polymer layer, and a pre-coated aluminum foil protective layer.

[0036] According to an embodiment of the present invention, in a specific embodiment of the corrosion-resistant profiled steel sheet roofing system of the angle-seam type, the top of the stainless steel roofing support 2 is provided with a fastening structure that matches the shape of the inner flange 11 of the angle-seam type corrosion-resistant profiled steel sheet 1.

[0037] According to an embodiment of the present invention, in a specific embodiment of the corrosion-resistant profiled steel roofing system, the windproof clip 41 of the profile is provided with anti-slip teeth on the inner side to enhance the frictional engagement with the ribs.

[0038] According to an embodiment of the present invention, in a specific embodiment of the corrosion-resistant profiled steel roofing system, the tightening stroke of the internal hexagonal set screw 43 controls the clamping distance between the profile windproof clamp 41 and the grooved pad 42, and the maximum clamping distance is less than 1.2 times the total thickness of the adjacent ribs.

[0039] According to an embodiment of the present invention, in a specific embodiment of the corrosion-resistant profiled steel roofing system, the self-tapping screw 5 penetrates the stainless steel roof support 2 and the roof purlin 3, and its end is coated with a sealant layer.

[0040] To facilitate understanding of the above-mentioned technical solutions of this utility model, the following detailed description of the above-mentioned technical solutions of this utility model is provided through specific usage methods.

[0041] In practical use, the angle-seam type corrosion-resistant profiled steel roofing system according to this utility model consists of an angle-seam type corrosion-resistant profiled steel sheet 1, a stainless steel roof support 2, a roof purlin 3, a windproof clamp assembly 4, and self-tapping screws 5, and is edged using a special edge-locking machine.

[0042] The installation process is described below:

[0043] Step 1: Fix the stainless steel roof support 2 to the roof purlin 3 with self-tapping screws 5; fasten the stainless steel roof support 2 to the inner flange 11 of the angle-seam corrosion-resistant profiled steel sheet 1.

[0044] Step 2: Attach the outer flange 12 of the next angle-seam corrosion-resistant profiled steel sheet 1 to the stainless steel roof support 2, and install and fix the next stainless steel roof support 2 at the inner flange 11 position of the next angle-seam corrosion-resistant profiled steel sheet 1.

[0045] Step 3: Repeat the above steps to install the roof panel system in sequence, using one angle-seam corrosion-resistant sheet and one row of stainless steel roof brackets.

[0046] Step 4: Use a manual overlock machine to perform the first overlocking on the stainless steel roof support.

[0047] Step 5: Use a special edge-locking machine to lock the edges of the roof panel ribs.

[0048] Step 6: Install the roof windproof clamp assembly 4 at the roof support. The windproof clamp assembly 4 consists of profile windproof clamps 41, grooved pads 42, and hexagonal screws 43. During installation, the hexagonal screws 43 are inserted into the grooves of the grooved pads 42. Tightening the hexagonal screws 43 reduces the distance between the profile windproof clamps 41 and the grooved pads 42, ultimately clamping the adjacent corner ribs at the support; achieving a stronger windproof effect.

[0049] Furthermore, to improve the scalability of the angle-seam corrosion-resistant roofing system and meet the needs of adding fall arrestors, walkways, snow barriers, and secondary aluminum sheet skin systems, an aluminum profile 5 with an installation platform was designed to replace the grooved pad 42 in the windproof clamp assembly. The aluminum profile 8 is designed with two bolt mounting slots 81. By inserting mounting bolts 6 into the bolt mounting slots 81 of the aluminum profile 8, the roofing system can be expanded by fastening the aluminum profile 8 to the angle aluminum profile keel 7. For example... Figure 8 As shown, the angle aluminum profile keel 7 is connected to the aluminum profile 8 by mounting bolts 6, and related fall protection systems, walkway systems, snow blocking systems, etc. can be installed.

[0050] In summary, by employing the above-mentioned technical solution of this utility model, the roofing system completely avoids penetration points caused by nailing by using an angle-locking edge fixing method instead of traditional through-fixing, thus eliminating the risk of leakage caused by traditional fixing methods and improving the overall waterproof performance of the roof. Through specially designed windproof clip components and a structure that can be replaced with aluminum profiles with installation platforms, the roofing system has stronger wind uplift resistance and facilitates the expansion and installation of auxiliary facilities such as fall arrest systems, walkway systems, snow blocking systems, photovoltaic systems, or aluminum panel secondary skin systems. This achieves the goal of significantly improving the reliability, safety, and functional applicability of the roofing system while enhancing its waterproof and corrosion-resistant properties, thereby meeting diverse building needs.

[0051] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A corrosion resistant corrugated profiled steel sheet roofing system characterised in that, The system includes an angle-seam type corrosion-resistant profiled steel sheet (1), a stainless steel roof support (2), roof purlins (3), windproof clamp components (4), and self-tapping screws (5); the stainless steel roof support (2) is fixed to the roof purlins (3) by self-tapping screws (5); the angle-seam type corrosion-resistant profiled steel sheet (1) has an inner flange (11) and an outer flange (12), the inner flange (11) is fastened to the top of the stainless steel roof support (2), and the outer flange of the adjacent steel sheet (12) is fastened to the top of the stainless steel roof support (2). 12) It is engaged with the inner flange (11) through the locking mechanism; the windproof clamp assembly (4) is installed on the plate rib after the locking is completed, including the profile windproof clamp (41), the grooved pad (42) and the internal hexagonal set screw (43). The internal hexagonal set screw (43) passes through the profile windproof clamp (41) and is pushed into the groove of the grooved pad (42). By tightening the internal hexagonal set screw (43), the profile windproof clamp (41) and the grooved pad (42) clamp the adjacent plate ribs.

2. A corrosion-resistant standing seam roof system according to claim 1, wherein The outer flange (12) and inner flange (11) of the adjacent angle-seam corrosion-resistant profiled steel sheet (1) are mechanically locked at the position of the stainless steel roof support (2) by a special locking machine.

3. The angle-seam type corrosion-resistant profiled steel roofing system according to claim 1, characterized in that, The grooved pad (42) of the windproof clip assembly (4) can be replaced with an aluminum profile (8) with an installation platform; the aluminum profile (8) is provided with two bolt mounting slots (81), which are connected to the outer corner aluminum profile keel (7) by mounting bolts (6) for expanding the installation of roof auxiliary facilities.

4. The angle-seam type corrosion-resistant profiled steel roofing system according to claim 3, characterized in that, The aluminum profile (8) is fastened to the angle aluminum profile keel (7) by mounting bolts (6), and the roof auxiliary facilities include at least one of the following: fall protection system, walkway system, snow blocking system or aluminum plate secondary skin system.

5. The angle-seam type corrosion-resistant profiled steel roofing system according to claim 1, characterized in that, The angle-seam corrosion-resistant profiled steel sheet (1) has a five-layer composite structure, including a galvanized steel core, a modified asphalt polymer layer, and a pre-coated aluminum foil protective layer.

6. The angle-seam type corrosion-resistant profiled steel roofing system according to claim 1, characterized in that, The stainless steel roof support (2) has a snap-fit ​​structure at the top that matches the shape of the inner flange (11) of the angled corrosion-resistant profiled steel sheet (1).

7. The angle-seam type corrosion-resistant profiled steel roofing system according to claim 1, characterized in that, The profile windproof clip (41) has anti-slip teeth on the inner side to enhance the frictional engagement with the plate ribs.

8. The angle-seam type corrosion-resistant profiled steel roofing system according to claim 1, characterized in that, The tightening stroke of the internal hexagonal set screw (43) controls the clamping distance between the profile windproof clamp (41) and the grooved pad (42), and the maximum clamping distance is less than 1.2 times the total thickness of the adjacent plate ribs.

9. The angle-seam type corrosion-resistant profiled steel roofing system according to claim 1, characterized in that, After the self-tapping screw (5) penetrates the stainless steel roof support (2) and the roof purlin (3), its end is coated with a sealant layer.

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