Height adjustment assembly and tooling

Abstract

The utility model discloses a height adjusting assembly and tool, height adjusting assembly includes: height adjusting portion, including base and a plurality of adjusting piece, a plurality of adjusting piece with base detachable connection, along the height direction, a plurality of adjusting piece stack setting and be used for carrying end positioning tool beam part. The utility model can simplify the operation process of tool, improve the production efficiency of prefabricated building wall.

Description

Technical Field

[0001] This utility model relates to the field of tooling technology, and in particular to a height adjustment component and tooling. Background Technology

[0002] Currently, my country generally adopts cast-in-place construction technology, which requires manual formwork erection and dismantling. After the main structure is cast in place, manual plastering and other work are also required.

[0003] In the existing technology, the tooling for processing building walls has poor adaptability to the size of building walls. When producing building walls of different sizes, multiple toolings of different specifications are often required, resulting in high production costs. In addition, the auxiliary adjustment time of the tooling is long, the production efficiency is low, and it is inconvenient to pour the wall on site. Utility Model Content

[0004] The purpose of this invention is to solve the problem of inconvenience in on-site pouring of walls. This invention provides a height adjustment component and tooling, which simplifies the operation process of the tooling, improves the production efficiency of prefabricated building walls, enhances the dimensional adaptability of the tooling, effectively reduces costs, and facilitates the promotion of prefabricated building technology.

[0005] To solve the above-mentioned technical problems, the present invention discloses a height adjustment assembly, including: a height adjustment part, including a base and a plurality of adjustment components, wherein the plurality of adjustment components are detachably connected to the base, and the plurality of adjustment components are stacked along the height direction and are used to support a part of the end positioning fixture beam.

[0006] Using the above technical solution, the embodiments of this application employ multiple detachable adjusting members to support a portion of the end positioning fixture beam (e.g., the second connecting portion of the second end positioning fixture beam). In other words, the height of the end positioning fixture beam is determined by the height of the multiple adjusting members. Specifically, the higher the height of the multiple adjusting members located below a portion of the end positioning fixture beam, the higher the height of the end positioning fixture beam; conversely, the lower the height of the multiple adjusting members located below a portion of the end positioning fixture beam, the lower the height of the end positioning fixture beam.

[0007] Furthermore, since the multiple adjustment components in this application embodiment are detachably connected to the base, the height adjustment component in this application embodiment can reduce the number of adjustment components by disassembling the adjustment components, that is, reduce the height of multiple adjustment components, thereby lowering the height of the second end positioning fixture beam; or, it can increase the number of adjustment components by adding adjustment components, that is, increase the height of multiple adjustment components, thereby raising the height of the second end positioning fixture beam.

[0008] Therefore, the height adjustment component in this application allows users to easily adjust the height of the end positioning fixture beam of the fixture by operating multiple adjustment components, so as to adapt to the size (e.g., thickness) of the wall panel (e.g., the first wall panel or the second wall panel) of the building wall to be processed by the fixture, thereby improving the size adaptability of the fixture and effectively reducing costs.

[0009] According to another specific embodiment of the present invention, a height adjustment assembly is disclosed. The height adjustment part further includes a fastener extending along the height direction and detachably connected to the base. Each adjustment member includes an adjustment connection part corresponding to the fastener. The adjustment connection part passes through the corresponding adjustment member along the height direction. The adjustment connection parts of the plurality of adjustment members are arranged opposite to each other along the height direction. The fastener passes through the adjustment connection parts of the plurality of adjustment members so that the plurality of adjustment members are detachably connected to the base through the fastener.

[0010] According to another specific embodiment of the present invention, a height adjustment assembly is disclosed, wherein the adjustment connection part is a fastening through hole, each of the fastening through holes includes an opening, the opening extending from the edge of the adjustment member inward; each of the fastening through holes of the plurality of adjustment members is correspondingly connected along the height direction to form a fastening channel, and the fastener passes through the fastening channel along the height direction to fix the plurality of adjustment members and detachably connect to the base.

[0011] According to another specific embodiment of the present invention, a height adjustment assembly is disclosed, wherein the fastener is a fastening bolt, the adjusting component is an adjusting shim, the fastening through hole is a U-shaped groove, the base has a threaded hole corresponding to the fastening bolt, and the fastening bolt passes through the fastening channel formed by the U-shaped grooves of the multiple adjusting shims along the height direction and is threadedly connected to the threaded hole of the base.

[0012] By adopting the above technical solution, since the fastening bolt is threaded to the base along the height direction, and the opening of the U-shaped groove allows the fastening bolt to enter or exit the interior of the U-shaped groove along a third direction, the present application embodiment can insert the adjusting shim into the base along a third direction through the opening of the U-shaped groove, or remove the adjusting shim along a third direction through the U-shaped groove, without having to remove the fastening bolt from the base. This simplifies the operation process of adjusting the height of the end positioning fixture beam of the tooling and improves the production efficiency of prefabricated building walls.

[0013] According to another specific embodiment of the present invention, a height adjustment component is disclosed, further comprising: a guide portion extending along a second direction, the base being connected to the guide portion and capable of moving relative to the guide portion along the second direction to drive an end positioning fixture beam to move along the second direction, the second direction intersecting the height direction, the guide portion having a guide fixing portion for connecting to the bottom wall of a longitudinal beam to restrict the movement of the guide portion relative to the bottom wall of the longitudinal beam.

[0014] By adopting the above technical solution, the embodiments of this application can facilitate users to drive the end positioning fixture beam to move along the second direction by operating the height adjustment component, so as to adjust the relative position of the end positioning fixture beam in the second direction to adapt to the size (e.g., length and width) of the building wall to be processed by the fixture, simplify the operation process of the fixture, and improve the production efficiency of prefabricated building walls.

[0015] According to another specific embodiment of the present invention, a height adjustment component is also disclosed. The guide part is a slide rail, the base is a slider, the slider is slidably connected to the slide rail, and the guide fixing part is a fixing threaded hole for threaded connection with the bottom wall of the longitudinal beam by bolts. The slider includes a groove extending along the second direction. Along the third direction, each side inner wall of the groove has a protrusion, and each side wall of the slide rail has a concave portion corresponding to the protrusion. The protrusion and the concave portion are in concave-convex fit so that the groove is sleeved on the slide rail and slidably connected to the slide rail. The height direction intersects the third direction, and the second direction intersects the third direction.

[0016] This utility model discloses a tooling, comprising: a frame having a frame cavity extending vertically along a first direction; the frame including: a first crossbeam and a second crossbeam spaced apart along a second direction, the first crossbeam and the second crossbeam extending respectively along a third direction; a first longitudinal beam and a second longitudinal beam spaced apart along the third direction, the first longitudinal beam and the second longitudinal beam extending respectively along the second direction, the end of the first longitudinal beam having a first moving groove, the end of the second longitudinal beam having a second moving groove, the first moving groove and the second moving groove being opposite to each other along the third direction; the first crossbeam, the first longitudinal beam, the second crossbeam and the second longitudinal beam... The second longitudinal beams are connected in sequence to form the frame cavity; the first and second moving slots are respectively provided with height adjustment components as described in any of the above embodiments, and the bottom walls of the first and second moving slots are respectively connected to the bases of the corresponding height adjustment components; the end positioning fixture beam is installed in the frame cavity and extends along the third direction, and both ends of the end positioning fixture beam in the third direction are provided with connecting parts, and the connecting parts at both ends extend into the first and second moving slots respectively, are connected to the corresponding height adjustment parts, and are located on the upper side of the plurality of adjustment components and are supported by the plurality of adjustment components.

[0017] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a tooling in which each of the connecting parts has a connecting through hole corresponding to the fastener of the height adjustment part, and the fastener passes through the connecting through hole and the adjusting connecting part of the plurality of adjusting parts along the first direction and is detachably connected to the base of the height adjustment part.

[0018] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a tooling in which the bottom wall of the first moving groove and the bottom wall of the second moving groove are respectively connected to the guide part of the corresponding height adjustment component, and are connected to the base through the guide part. After the connecting part of the end positioning tooling beam can follow the base to move to a set position relative to the guide part in the second direction, each connecting part is fixed relative to the frame through the positioning component.

[0019] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a tooling, wherein the positioning component includes a positioning pin and positioning holes provided on each of the connecting parts, the first longitudinal beam and the second longitudinal beam. After the positioning holes on the connecting parts and the first longitudinal beam at one end of the end positioning tooling beam are aligned along the first direction, the positioning pin is inserted into the positioning hole. After the positioning holes on the connecting parts and the second longitudinal beam at the other end of the end positioning tooling beam are aligned along the first direction, the positioning pin is inserted into the positioning hole.

[0020] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a tooling, wherein the end positioning tooling beam includes a first end positioning tooling beam and a second end positioning tooling beam spaced apart along the second direction, and both ends of the first end positioning tooling beam and the second end positioning tooling beam in the third direction are provided with the connecting portion.

[0021] According to another specific embodiment of the present invention, a tooling is disclosed, the tooling further comprising: a tie member fixing assembly, at least a portion of which is located within the frame cavity and connected to the frame, and a plurality of first tie members are fixed on the tie member fixing assembly; wall structure reinforcing bars, located within the frame cavity; a mold platform, supported on the upper side of the frame in a first direction, having a mold platform cavity, one end of each of the first tie members extending into the mold platform cavity from the bottom wall of the mold platform cavity, and building material for forming a second wall panel being cast within the mold platform cavity; the lower side of the frame in the first direction is used to place the pre-cast first wall panel, so that the other end of the first tie member is inserted into the uncured building material forming the first wall panel. Attached Figure Description

[0022] Figure 1 This diagram shows a perspective view of the building wall according to an embodiment of the present invention;

[0023] Figure 2 A perspective view of the tie member in the building wall according to an embodiment of the present utility model is shown;

[0024] Figure 3 This invention illustrates a three-dimensional view of the tooling used for producing building walls according to an embodiment of the present invention. Figure 1 ;

[0025] Figure 4 A top view of the tooling for the building wall according to an embodiment of the present utility model is shown;

[0026] Figure 5 This diagram illustrates the production process of building walls according to an embodiment of the present invention. Figure 1 ;

[0027] Figure 6 This diagram illustrates the production process of building walls according to an embodiment of the present invention. Figure 2 ;

[0028] Figure 7 A side view of the building wall according to an embodiment of the present invention is shown. Figure 1 ;

[0029] Figure 8 This diagram illustrates the production process of building walls according to an embodiment of the present invention. Figure 3 ;

[0030] Figure 9 This diagram illustrates the production process of building walls according to an embodiment of the present invention. Figure 4 ;

[0031] Figure 10 A side view of the building wall according to an embodiment of the present invention is shown. Figure 2 ;

[0032] Figure 11 This diagram illustrates the production process of building walls according to an embodiment of the present invention. Figure 5 ;

[0033] Figure 12 This diagram illustrates the production process of building walls according to an embodiment of the present invention. Figure 6 ;

[0034] Figure 13 A side view of the building wall according to an embodiment of the present invention is shown. Figure 3 ;

[0035] Figure 14 This invention illustrates a three-dimensional view of the tooling used for producing building walls according to an embodiment of the present invention. Figure 2 ;

[0036] Figure 15 This invention illustrates a three-dimensional view of the tooling used for producing building walls according to an embodiment of the present invention. Figure 3 ;

[0037] Figure 16 This invention illustrates a three-dimensional view of the tooling used for producing building walls according to an embodiment of the present invention. Figure 4 ;

[0038] Figure 17 This invention illustrates a three-dimensional view of the tooling used for producing building walls according to an embodiment of the present invention. Figure 5 ;

[0039] Figure 18 yes Figure 17 Enlarged view of section A;

[0040] Figure 19 This invention illustrates a three-dimensional view of the tooling used for producing building walls according to an embodiment of the present invention. Figure 6 ;

[0041] Figure 20 This invention illustrates a three-dimensional view of the tie-fitting assembly in the tooling used for producing building walls according to an embodiment of the present invention. Figure 1 ;

[0042] Figure 21 yes Figure 20 Enlarged view of section D;

[0043] Figure 22This invention illustrates a three-dimensional view of the tie-fitting assembly in the tooling used for producing building walls according to an embodiment of the present invention. Figure 2 ;

[0044] Figure 23 yes Figure 22 Enlarged view of section A;

[0045] Figure 24 This invention illustrates a side view of the tie-fitting assembly in the tooling used for producing building walls according to an embodiment of the present invention. Figure 1 ;

[0046] Figure 25 This invention illustrates a side view of the tie-fitting assembly in the tooling used for producing building walls according to an embodiment of the present invention. Figure 2 ;

[0047] Figure 26 This invention illustrates a side view of the tie-fitting assembly in the tooling used for producing building walls according to an embodiment of the present invention. Figure 3 ;

[0048] Figure 27 A perspective view of the wall structure reinforcement in the tooling used to produce building walls according to an embodiment of this utility model is shown.

[0049] Figure 28A A perspective view of the mid-end positioning fixture beam of the tooling used for producing building walls according to an embodiment of this utility model is shown;

[0050] Figure 28B This illustration shows a perspective view of the mid-end positioning fixture beam and height adjustment assembly of the tooling used to generate building walls according to an embodiment of the present invention.

[0051] Figure 28C yes Figure 28B Enlarged view of section E in the middle;

[0052] Figure 29A This invention illustrates a three-dimensional view of the height adjustment component in the tooling used for producing building walls according to an embodiment of the present invention. Figure 1 ;

[0053] Figure 29B This invention illustrates a three-dimensional view of the height adjustment component in the tooling used for producing building walls according to an embodiment of the present invention. Figure 2 ;

[0054] Figure 30 A perspective view of the pallet support plate in the tooling used for producing building walls according to an embodiment of this utility model is shown.

[0055] Figure 31 This is a perspective view of the mold table in the tooling for producing building walls according to an embodiment of the present invention;

[0056] Figure 32This invention illustrates a three-dimensional view of the side mold connector of the mold table in the tooling for producing building walls according to an embodiment of the present invention. Figure 1 ;

[0057] Figure 33 A perspective view of the pallet in the tooling used for producing building walls according to an embodiment of this utility model is shown.

[0058] Figure 34 yes Figure 33 Enlarged view of section B;

[0059] Figure 35 A cross-sectional view of the tooling used for the building wall according to an embodiment of the present utility model is shown;

[0060] Figure 36 yes Figure 35 Enlarged view of section C;

[0061] Figure 37 This is a schematic diagram of a production line for producing building walls according to an embodiment of this utility model. Figure 1 ;

[0062] Figure 38 This is a schematic diagram of a production line for producing building walls according to an embodiment of this utility model. Figure 2 ;

[0063] Figure 39 This diagram illustrates the production process of building walls according to an embodiment of the present invention. Figure 7 ;

[0064] Figure 40 This diagram illustrates the production process of building walls according to an embodiment of the present invention. Figure 8 ;

[0065] Figure 41 This invention illustrates a three-dimensional view of the side mold connector of the mold table in the tooling for producing building walls according to an embodiment of the present invention. Figure 2 . Detailed Implementation

[0066] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Although the description of this utility model will be presented in conjunction with preferred embodiments, this does not mean that the features of this utility model are limited to this embodiment. On the contrary, the purpose of describing the utility model in conjunction with the embodiments is to cover other options or modifications that may be derived based on the claims of this utility model. To provide a deep understanding of this utility model, many specific details will be included in the following description. This utility model may also be implemented without using these details. Furthermore, to avoid confusion or obscuring the focus of this utility model, some specific details will be omitted in the description. It should be noted that, without conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0067] It should be noted that in this specification, similar reference numerals and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0068] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0069] The terms “first”, “second”, etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0070] In the description of this embodiment, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment based on the specific circumstances.

[0071] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0072] refer to Figure 1 and Figure 2 This application provides a building wall 1, comprising: along a first direction ( Figure 1 The first wall panel 10 and the second wall panel 20 are arranged opposite each other (as shown in the Z-direction). This is equivalent to... Figure 1 The building wall 1 shown is a "straight" wall. Optionally, the first wall panel 10 and the second wall panel 20 do not have a steel reinforcement structure and are formed of concrete or other cement-based materials. The second wall panel 20 is connected to the first wall panel 10 by multiple first tie members 40 and forms a cavity with the first wall panel 10, within which wall structural steel reinforcement 300 is provided. Exemplarily, the wall structural steel reinforcement 300 includes concealed column steel reinforcement and wall body steel reinforcement, with concealed column steel reinforcement on both sides of the wall body steel reinforcement, forming the structural functional area of ​​the building wall 1.

[0073] The building wall component 1 is a prefabricated component with a hollow structure. The cavity integrates the hidden column reinforcement and wall reinforcement of the building wall 1, eliminating the need for manual on-site reinforcement tying, thus saving a significant amount of labor and material costs. The aforementioned building wall 1 is manufactured in a factory using the tooling 100 described later, which integrates the structural reinforcement of the building wall 1, eliminating the need for manual formwork erection and dismantling on the construction site, and even eliminating the need for manual plastering work later on.

[0074] The first wall panel 10 and the second wall panel 20 serve as the non-removable formwork for the building wall 1. After the building wall 1 is hoisted into place, concrete is poured into the cavity to fill it. The first wall panel 10 and the second wall panel 20 act as the formwork for concrete pouring. Before pouring concrete, the openings at both ends of the building wall 1 can be sealed with formwork, allowing the wall body and the concealed column to be cast in one go, eliminating the overlap between cast-in-place and precast construction processes. The concrete poured on both sides, together with the structural steel reinforcement integrated into the cavity, forms a shear wall that bears the structural load. After the concrete reaches its strength, the first wall panel 10 and the second wall panel 20 serve as the plaster or decorative layer of the shear wall and do not need to be removed. Compared to traditional cast-in-place walls, this cavity building wall 1 is lighter, has lower production costs, and is more efficient. It effectively reduces costs and facilitates the promotion of prefabricated building technology.

[0075] For example, refer to Figure 2 and combined Figure 3 The aforementioned first tie member 40 includes components along a first direction ( Figure 2 The first body portion 43 extends in the Z direction (as shown in the middle Z direction). Optionally, the first body portion 43 is elongated, and the length direction of the first body portion 43 (as shown in the middle Z direction) Figure 2 The dimension shown in the Z direction is greater than that in the width direction. Figure 2 The dimensions shown in the M direction; along a third direction perpendicular to the first direction Z ( Figure 3(As shown in the X direction), the first body portion 43 has a front side 46 and a back side; for example, one end 44 of the first body portion 43 is machined into a concave-convex shape, and the other end 45 of the first body portion 43 is machined into a concave-convex shape. This configuration allows the two ends of the first tie member 40 to better engage with the first wall panel 10 and the second wall panel 20, respectively, thereby improving the gripping force of the first tie member 40 in the first wall panel 10 and the second wall panel 20, and thus enhancing the ability of the first wall panel 10 and the second wall panel 20 to jointly resist the lateral pressure during concrete pouring. A concave surface 48 is formed on the front side 46 of the first body portion 43, and the concave surface 48 protrudes from the back side of the first body portion 43.

[0076] Each first tie member 40 is perpendicularly connected to the first wall panel 10 and the second wall panel 20, respectively, and the first body portions 43 of adjacent first tie members 40 are parallel and face-to-face. Optionally, refer to Figure 2 The bottom of the concave surface 48 is provided with at least two through holes 49. The at least two through holes 49 serve a positioning function. When the first tie member 40 is installed into the first wall panel 10 and the second wall panel 20, the corresponding tooling 100 (described in detail below) ensures that the first tie member 40 is kept perpendicular to the first wall panel 10 and the second wall panel 20 at both ends, and ensures that the insertion depth of the first tie member 40 into the first wall panel 10 and the second wall panel 20 is accurate.

[0077] The tooling 100 for processing the above-mentioned building wall 1 is described in detail below with reference to the attached drawings.

[0078] refer to Figures 3 to 5 The tooling 100 in this embodiment includes: a frame 200, having a first direction ( Figure 3 and Figure 5 A frame cavity 200a (shown in the Z-direction) runs vertically through the frame; a tie-fit assembly 7, at least a portion of which is located within the frame cavity 200a and connected to the frame 200, with multiple first tie members 40 fixed to the tie-fit assembly 7; wall structure steel reinforcement 300, located within the frame cavity 200a. A mold platform, supported on the upper side of the frame 200 in the first Z-direction, has a mold platform cavity, the ends of the first tie members 40 extending into the mold platform cavity from the bottom wall, and building materials forming wall panels are cast within the mold platform cavity.

[0079] It is understood that the building wall 1 in this embodiment of the application has a first wall panel 10 and a second wall panel 20, and the tooling 100 also includes two molds for casting building materials (e.g., the first wall panel 10 and the second wall panel 20) into the corresponding mold cavities. For ease of explanation, the following description is based on the example of the tooling 100 including a first mold and a second mold 400.

[0080] Specifically, such as Figures 3 to 5As shown, the second mold platform 400 is supported on the upper side of the frame 200 in the first direction Z and has a second mold platform cavity 400a. One end 44 of the first tie member 40 extends into the second mold platform cavity 400a from the bottom wall of the second mold platform cavity 400a. Building materials (e.g., concrete or other cement-based materials) are poured into the second mold platform cavity 400a to form the second wall panel 20. The lower side of the frame 200 in the first direction Z is used to place the pre-cast first wall panel 10 so that the other end 45 of the first tie member 40 is inserted into the uncured building materials (e.g., concrete or other cement-based materials) forming the first wall panel 10.

[0081] In other words, when the tooling 100 is used to process the building wall 1 in this embodiment of the application, the first wall panel 10 is first made using the first mold, specifically by pouring building material into the cavity of the first mold, where the building material is not yet solidified; then the tooling 100 and the first mold are stacked together, and the other end of the first tie member 40 in the tooling 100 is inserted into the unsolidified building material forming the first wall panel 10; then, as... Figure 6 As shown, building materials forming the second wall panel 20 are poured into the second mold cavity 400a. Since one end 44 of the first tie member 40 is located within the second mold cavity 400a, after the building materials are poured into the second mold cavity 400a, one end 44 of the first tie member 40 is also located within the building materials of the second mold cavity 400a. Subsequently, both ends of the first tie member 40 are connected to the building materials forming the first wall panel 10 and the second wall panel 20, respectively. (Reference) Figure 7 After the building materials forming the first wall panel 10 and the second wall panel 20 have solidified, the aforementioned tooling 100 is removed, thus forming the finished component. Figure 1 The building wall 1 shown.

[0082] The aforementioned building wall 1 is manufactured in the factory using tooling 100, and the structural steel reinforcement of the building wall 1 is integrated into it. This eliminates the need for manual formwork erection and dismantling on the construction site, and even the need for manual plastering in the later stages. The prefabricated building wall 1 has high production efficiency, can effectively reduce costs, and is more conducive to the promotion of prefabricated building technology.

[0083] For example, the first mold stage and the second mold stage 400 described above have the same structure.

[0084] The specific shape of the frame 200 of the tooling 100 in this application embodiment is not limited, and the shape of the structural components that can support the tooling 100 is within the protection scope of this application.

[0085] In some possible implementations, refer to Figure 3 and Figure 4 Frame 200 includes: along the second direction ( Figure 3and Figure 4 The first crossbeam 201 and the second crossbeam 203 are spaced apart in the Y direction, and the first crossbeam 201 and the second crossbeam 203 are respectively along the third direction (as shown in the Y direction). Figure 3 and Figure 4 Extending in the direction X (as shown in the middle). Exemplarily, the first direction Z, the second direction Y, and the third direction X are perpendicular to each other. The frame 200 also includes: a first longitudinal beam 202 and a second longitudinal beam 204 spaced apart along the third direction X, the first longitudinal beam 202 and the second longitudinal beam 204 extending respectively along the second direction Y; wherein, the first crossbeam 201, the first longitudinal beam 202, the second crossbeam 203, and the second longitudinal beam 204 are sequentially connected to form a frame cavity 200a. Exemplarily, the frame 200 is generally square. Furthermore, the material of the frame 200 is not limited, for example, it can be steel.

[0086] The fixture 100 in the above embodiments is capable of producing "straight" walls; in some possible embodiments, the fixture 100 can also produce "L-shaped" walls. Specifically, refer to... Figure 8 ,and Figure 5 The difference in the tooling 100 shown is that the tie-fitting assembly 7 on the tooling 100 also fixes a plurality of second tie-fitting members 41. One end 412 of the second tie-fitting member 41 is inserted into the uncured building material forming the first wall panel 10, and the other end 411 of the second tie-fitting member 41 is used to insert into the pre-cast uncured building material forming the first wall panel 10 of another building wall 1. The two first wall panels 10 are perpendicular to each other. The other building wall 1 also includes a second wall panel 20 and a first wall panel 10 connected by a plurality of first tie-fitting members 40. The second wall panel 20 and the first wall panel 10 of the other building wall 1 form a cavity. Exemplarily, the structure of the first tie-fitting member 40 and the structure of the second tie-fitting member 41 are the same.

[0087] That is, through Figure 8 The tooling 100 shown first produces a building wall 1, such as Figure 9 and Figure 10 As shown, similarly, a first wall panel 10 of a building wall 1 is first made using the first mold platform. Specifically, building materials are poured into the cavity of the first mold platform, and the building materials in the cavity of the first mold platform are not yet solidified; then... Figure 8 The tooling 100 and the first mold table are stacked together, and the other end 45 of the first tie member 40 and one end 412 of the second tie member 41 in the tooling 100 are inserted into the uncured building material forming the first wall panel 10; then, as shown Figure 9 As shown, building materials are poured into the cavity 400a of the second mold to form the second wall panel 20. (Reference) Figure 10 After the building materials forming the first wall panel 10 and the second wall panel 20 of one of the building walls 1 have solidified, the aforementioned tooling 100 is removed, thus forming the finished component, i.e. Figure 10 The building wall 1 shown has a first tie member 40 and a second tie member 41.

[0088] Then, refer to Figure 11 ,Will Figure 10 The building wall 1 shown Figure 11 The wall extending along the Z direction in the middle) and Figure 5 The tooling 100 shown is superimposed, and the other end 411 of the second tie member 41 is inserted. Figure 5 Another building wall 1 shown Figure 11 The uncured building material of the first wall panel 10 is formed by pre-casting the wall extending along the Y direction. The first wall panels 10 of the two walls are perpendicular to each other, and the second wall panels 20 of the two walls are perpendicular to each other.

[0089] Repeat the above Figure 6 The process, refer to Figure 12 That is, the building material used to form the second wall panel 20 of another building wall 1 is poured into the second mold cavity 400a of the second mold of the other building wall 1. (Reference) Figure 13 After the building materials forming the first wall panel 10 and the second wall panel 20 of another building wall 1 have solidified, the aforementioned tooling 100 is removed, thus forming the finished component, i.e. Figure 13 The "L-shaped" building wall 1 shown.

[0090] refer to Figures 15 to 19 and combined Figure 28A The tooling 100 described in any of the above embodiments further includes: an end positioning tooling beam, installed within the frame cavity 200a, and along a third direction ( Figures 15 to 17 as well as Figure 19 and Figure 28A (Extended in the X direction). It can be understood that the end positioning fixture beams in this embodiment of the application are provided in two forms. For ease of explanation, the following description uses the example of fixture 100 including a first end positioning fixture beam and a second end positioning fixture beam.

[0091] The first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 are along the second direction ( Figures 15 to 17 as well as Figure 19(As shown in the Y direction) The first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 are both installed in the frame cavity 200a and extend along the third direction X respectively; a plurality of first end positioning blocks 20112 are installed on the surface of the first end positioning fixture beam 2011 facing the second end positioning fixture beam 2031 and are spaced apart along the third direction X; a plurality of second end positioning blocks 20312 are installed on the surface of the second end positioning fixture beam 2031 facing the first end positioning fixture beam 2011 and are spaced apart along the third direction X, and each first end positioning block 20112 and each second end positioning block 20312 correspond one-to-one along the second direction Y.

[0092] For example, such as Figure 28A As shown, the first end positioning fixture beam 2011 of this application embodiment has three elongated double-row through holes 201112 extending in the third direction X. Every five first end positioning blocks 20112 are connected to one double-row through hole 201112 by fixing bolts 201113 and wing nuts (not shown in the figure). Specifically, the fixing bolts 201113 pass through the bolt holes of each first end positioning block 20112 and then extend into the corresponding double-row through hole 201112 to facilitate the adjustment of each first end positioning block 201112. Positioning block 20112 on the third direction X of the first end positioning fixture beam 2011, such that the positions of the first end positioning block 20112 on the first end positioning fixture beam 2011 and the second end positioning block 20312 on the second end positioning fixture beam 2031 correspond to each other. Then, screw the wing nut from the side of the first end positioning fixture beam 2011 away from the frame cavity 200a in the second direction Y onto the fixing bolt, thereby fixing the first end positioning block 20112 on the first end positioning fixture beam 2011.

[0093] This application does not specifically limit the quantity, structure, and materials of the first end positioning block 20112 and the second end positioning block 20312 in the embodiments. Figure 28A As shown, the aforementioned first end positioning fixture beam 2011 is provided with fifteen first end positioning blocks 20112, and the first end positioning blocks 20112 are "U-shaped" nylon blocks. Each first end positioning block 20112 is connected to the first end positioning fixture beam 2011 by four fixing bolts, and the distance between two adjacent first end positioning blocks 20112 is equal, for example, 190mm, 195mm, 200mm, 205mm, 210mm, etc. However, it is not limited to this. For example, the first end positioning fixture beam 2011 may also be provided with eight, nine, ten, eleven, twelve, thirteen, fourteen, sixteen or more first end positioning blocks 20112.

[0094] For example, the second end positioning fixture beam 2031 has the same structure as the first end positioning fixture beam 2011.

[0095] The aforementioned tie-fit fastening assembly 7 includes a plurality of fastening portions, each extending along a second direction. Each fastening portion has two ends in the second direction corresponding to a first end positioning block 20112 and a second end positioning block 20312, and is respectively positioned on the first end positioning block 20112 and the second end positioning block 20312. In other words, the first end positioning block 20112 and the second end positioning block 20312 serve to support the fastening portions.

[0096] Each fixing part is fixed with a plurality of first tie members 40 spaced apart along the second direction to form the above-described "I-shaped" wall. Alternatively, at least one fixing part is fixed with a plurality of second tie members 41 spaced apart along the second direction, and each of the remaining fixing parts is fixed with a plurality of first tie members 40 spaced apart along the second direction to form the above-described "L-shaped" wall.

[0097] Specifically, refer to Figures 20 to 26 as well as Figure 28A Each fixing part includes: a mounting part 70, along the second direction ( Figure 20 and Figure 21 As shown in the Y direction, that is Figure 22 , Figure 23 and Figure 26 Extending in the direction E, the mounting part 70 has a mounting surface 71 located on the third direction X side of the mounting part, for fitting with the first tie member 40 or the second tie member 41. The specific shape of the mounting surface 71 is not limited, as long as it can fit with the first tie member 40. Optionally, the mounting surface 71 is a plane, fitting with the first body part 43 of the first tie member 40 or the second body part of the second tie member 41 (which has the same structure as the first body part 43 of the first tie member 40). Essentially, multiple rows of first tie members 40 or second tie members 41 are arranged within the tooling 100, with each row of tie members spaced apart along the second direction.

[0098] This application example does not limit the specific shape of the mounting part 70, as long as it has a mounting surface 71 that can fit against the first tie member 40 or the second tie member 41. For example, Figure 21 and Figure 28AAs shown, the mounting part 70 is a rectangular tube. The first end positioning block 20112 and the second end positioning block (not shown in the figure) of the "U-shape" are respectively provided with U-shaped grooves, and the two ends of the rectangular tube are respectively positioned within the U-shaped grooves on the first end positioning block 20112 and the second end positioning block. For example, in some possible embodiments, the mounting part 70 is a polygonal tube, a circular tube, etc., and the first end positioning block 20112 and the second end positioning block are respectively provided with polygonal grooves, circular grooves, etc.

[0099] Multiple sets of first positioning portions 72 are spaced apart along the second direction on the mounting surface 71, each set of first positioning portions 72 including portions along the width direction ( Figures 23 to 26 At least two protrusions 721 are spaced apart in the middle F direction. All protrusions 721 in each group are on the same straight line. The angle between the line connecting all protrusions 721 in each group and the second direction Y is a set angle. The protrusions 721 in each group are used to pass through the through holes 49 on the first tie member 40 or the second tie member 41 when the first tie member 40 or the second tie member 41 is attached to the mounting surface 71 in the third direction. That is, one group of first positioning parts 72 corresponds to one first tie member 40 or one second tie member 41 and is used to position the first tie member 40 or the second tie member 41.

[0100] Each fixing part also includes a second positioning part 73, which includes a retaining strip 732 and at least two engaging parts 731. The at least two engaging parts 731 are spaced apart on the mounting surface 71 along a second direction. The retaining strip 732 is used to, after being fitted onto the protrusion 721 through the through hole 49 of the first tie member 40 or the second tie member 41 and fitting against the mounting surface 71, extend along the thickness direction (i.e., the third direction). Figures 23 to 25 (As shown in the G direction) abuts against the first tie member 40 and the snap-fit ​​portion 731 respectively, restricting the movement of the first tie member 40 in the first direction, so as to install the first tie member 40 onto the fixing portion of the tie member fixing assembly 7. Alternatively, it abuts against the second tie member 41 and the snap-fit ​​portion (which has the same structure as the snap-fit ​​portion 731) respectively along the first direction, restricting the movement of the second tie member 41 in the first direction, so as to fix the second tie member 41 onto the fixing portion of the tie member fixing assembly 7.

[0101] Essentially, all the first tie members 40 or second tie members 41 to be installed are attached to the mounting surface 71. After the multiple through holes 49 of all the first tie members 40 or second tie members 41 are respectively fitted onto the corresponding protrusions 721, the retaining strip 732 is placed inside the retaining part 731, so that the retaining strip 732 and the first tie member 40 and the retaining part 731 abut against each other in the thickness direction (or the retaining strip 732 and the second tie member and the retaining part 731 abut against each other in the thickness direction G). There can be multiple retaining strips 732. The number of retaining strips 732 is selected according to the gap between the retaining part 731 and the first tie member 40 or second tie member 41 in the thickness direction G, so as to press the first tie member 40 or second tie member 41 tightly. Thus, the movement of the first tie member 40 or second tie member 41 in the thickness direction G is restricted, thereby realizing the installation of the first tie member 40 or second tie member 41 on the fixing part of the tie member fixing assembly 7.

[0102] For example, when the mounting surface 71 is in contact with the first tie member 40, the line connecting each group of protrusions 721 on the mounting surface 71 in contact with the first tie member 40 forms a set angle of 90° with the second direction Y. The first tie member 40 extends along the first direction Z to be perpendicular to the first wall panel 10 and the second wall panel 20, respectively. The specific value of the set angle between the line connecting all the protrusions 721 and the length direction is not limited, but the following conditions must be met: the angle between the line connecting all the through holes 49 on the first tie member 40 and the second direction Y is consistent with the above-mentioned set angle; the first tie member 40 is in contact with the mounting surface 71; and the through holes 49 on the first tie member 40 are fitted onto the corresponding protrusions 721.

[0103] For example, when the mounting surface 71 is in contact with the second tie member 41, the angle between the line connecting each group of protrusions 721 on the mounting surface 71 in contact with the second tie member 41 and the second direction Y is an obtuse angle. Figure 8 As shown in α), the second tie member 41 is along the fourth direction ( Figure 8 Extending in the direction M), the angle between the fourth direction M and the second direction Y is obtuse. For example, along the third direction X, a plurality of second tie members 41 are located between a plurality of first tie members 40 and the first longitudinal beam 202, and the second tie members 41 extend along the fourth direction M toward the upper side of the first longitudinal beam 202.

[0104] Exemplarily, at least two snap-fit ​​portions 731 are spaced apart along the second direction Y and located on the same straight line. Exemplarily, the line connecting all the snap-fit ​​portions 731 extends along the second direction Y. Correspondingly, the snap-fit ​​strip 732 also extends along the second direction Y. However, it is not limited to this. In some possible embodiments, all the snap-fit ​​portions 731 may not be located on the same straight line, as long as it is possible to press the first tie member 40 or the second tie member 41 onto the mounting surface 71 by means of the snap-fit ​​strip 732.

[0105] For example, refer to Figure 23 and Figure 24 Each snap-fit ​​portion 731 forms a notch 733 with the mounting surface 71, allowing the snap-fit ​​strip 732 to snap into the notch 733. After all the first tie members 40 or second tie members 41 are fitted onto the protrusions 721 on the mounting surface 71, the snap-fit ​​strip 732 is inserted into the notch 733 between the snap-fit ​​portion 731 and the mounting surface 71, facilitating the installation of the first tie member 40 or second tie member 41 onto the tie member fixing assembly 7. Simultaneously, after all the first tie members 40 or second tie members 41 are connected to the wall panels at both ends, the snap-fit ​​strip 732 is removed from the notch 733, allowing easy separation of the protrusions 721 of the mounting portion 70 from the through holes 49 of the first tie member 40 or second tie member 41, facilitating the removal of the tie member fixing assembly 7 from the first tie member 40 or second tie member 41.

[0106] For example, each notch 733 has the same opening direction. This also facilitates inserting the clip 732 into the notch 733 between the snap-fit ​​portion 731 and the mounting surface 71.

[0107] For example, refer to Figure 24 Each snap-fit ​​portion 731 is Z-shaped. Each snap-fit ​​portion 731 includes a first part 7311, a second part 7312, and a third part 7313 connected in sequence; wherein, the first part 7311 is attached to and fixed to the mounting surface 71, and can be fixed to the mounting surface 71 by bolts; the second part 7312 is perpendicular to the mounting surface 71; and the third part 7313 is parallel to the mounting surface 71 and is spaced apart in the thickness direction G to form notches 733. When fixing the first tie member 4040, the snap-fit ​​strip 732 is inserted into the notch 733 and abuts against the first tie member 40 and the third part 7313 respectively to press the first tie member 40. Alternatively, the snap-fit ​​strip 732 is inserted into the notch 733 and abuts against the second tie member 41 and the third part 7313 respectively to press the second tie member 41.

[0108] Those skilled in the art will understand that the shape of the snap-fit ​​portion 731 is not limited to this, and it is possible to insert a snap-fit ​​strip 732 between the snap-fit ​​portion 731 and the first tie member 40 and the second tie member 41 to press the first tie member 40 or the second tie member 41.

[0109] In some possible implementations, refer to Figure 27 and combined Figure 4 The wall structure reinforcement 300 within the aforementioned frame cavity 200a includes a lower layer reinforcement 301 and an upper layer reinforcement 302 along the first direction. The upper layer reinforcement 302 is located above the tie-fit fixing assembly 7, and the lower layer reinforcement 301 and the upper layer reinforcement 302 are tied and fixed together.

[0110] refer to Figure 28A and combined Figure 3 As shown, in this embodiment of the application, both ends of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the third direction X are provided with connecting portions. Specifically, the first end positioning fixture beam 2011 in this application has a first connecting portion 20111 at both ends in the third direction X, and the second end positioning fixture beam 2031 has a second connecting portion 20311 at both ends in the third direction X; the first longitudinal beam 202 has a first moving groove at both ends in the second direction, and the second longitudinal beam 204 has a second moving groove 2042 at both ends in the second direction. Exemplarily, the structure of the first connecting portion 20111 is the same as the structure of the second connecting portion 20311, and the structure of the first moving groove and the structure of the second moving groove 2042 are the same.

[0111] Along the third direction ( Figure 3 As shown in the X direction, the first connecting part 20111 extends into the first moving groove and the second moving groove 2042 respectively, and can move along the second direction (as shown in the X direction). Figure 3 After moving relative to the first and second moving slots 2042 to a set position (as shown in the Y direction), the first connecting part 20111 is fixed relative to the first longitudinal beam 202 and the second longitudinal beam 204 by the first positioning component. The second connecting part 20311 extends into the first and second moving slots 2042 respectively, and after moving relative to the first and second moving slots 2042 to a set position along the second direction Y, each second connecting part 20311 is fixed relative to the first longitudinal beam 202 and the second longitudinal beam 204 by the second positioning component.

[0112] refer to Figures 28A to 29B and combined Figure 18 As shown, this application embodiment also provides a height adjustment component 600. The first moving groove and the second moving groove 2042 are respectively provided with the height adjustment component 600, and the bottom wall of the first moving groove and the bottom wall 20421 of the second moving groove 2042 are respectively connected to the first connecting part 20111 and the second connecting part 20311.

[0113] For ease of understanding, the specific structure and working principle of the height adjustment component 600 will be explained below using the example of the height adjustment component 600 being located in the second moving groove 2042 and connected to the second connecting part 20311 of the second end positioning fixture beam 2031.

[0114] Specifically, such as Figures 28A to 29B as well as Figure 18 As shown, the height adjustment assembly 600 includes a height adjustment part 601 connected to the second connecting part 20311. The height adjustment part 601 includes a plurality of detachable adjustment members 6011, which are stacked along a first direction Z and located in the first direction (i.e., the height direction) of the second connecting part 20311. Figures 28A to 29BOn the lower side of the second moving groove 2042 (as shown in the Z direction), to support the second connecting part 20311; and a guide part, which extends along the second direction Y and is disposed on the bottom wall 20421 of the second moving groove 2042 (see Figure 18 The height adjustment part 601 is disposed on the upper side of the guide part along the first direction Z, and is movable relative to the guide part along the second direction Y. Exemplarily, each adjustment part 6011 in the present application embodiment has the same thickness in the first direction Z, and the guide part also includes a guide fixing part, so that the guide part can be fixedly connected to the bottom wall 20421 of the second moving groove 2042 through the guide fixing part.

[0115] In this embodiment, a plurality of detachable adjusting members 6011 are used to support the second connecting portion 20311 of the second end positioning fixture beam 2031. That is, the height of the second end positioning fixture beam 2031 in the first direction Z is determined by the height of the plurality of adjusting members 6011. In other words, the higher the height of the plurality of adjusting members 6011 located below the second connecting portion 20311, the higher the height of the second end positioning fixture beam 2031 in the first direction Z; conversely, the lower the height of the plurality of adjusting members 6011 located below the second connecting portion 20311, the lower the height of the second end positioning fixture beam 2031 in the first direction Z.

[0116] Furthermore, since the multiple adjustment members 6011 in this embodiment are detachable, the height adjustment assembly 600 in this embodiment can reduce the number of adjustment members 6011 by removing the adjustment members 6011, that is, reduce the height of the multiple adjustment members 6011, thereby lowering the height of the second end positioning fixture beam 2031 in the first direction Z; or, the number of adjustment members 6011 can be increased by adding adjustment members 6011, that is, increase the height of the multiple adjustment members 6011, thereby raising the height of the second end positioning fixture beam 2031 in the first direction Z.

[0117] Therefore, through the height adjustment component 600, the user can conveniently adjust the height of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the first direction Z by operating multiple adjustment components 6011, so as to adapt to the size (e.g., thickness) of the wall panel (e.g., the first wall panel 10 or the second wall panel 20) of the building wall 1 being processed.

[0118] Furthermore, this configuration allows users to easily move the second connecting part 20311 along the second direction Y by operating the height adjustment component 600 located in the second moving slot 2042, thereby driving the second end positioning fixture beam 2031. It also allows users to move the first connecting part 20111 along the second direction Y by operating the height adjustment component 600 located in the first moving slot, thereby driving the first end positioning fixture beam 2011. This facilitates adjustment of the relative positions of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the second direction Y to accommodate the dimensions (e.g., length and width) of the processed building wall 1.

[0119] like Figures 28A to 29B As shown, the height adjustment part 601 in this embodiment further includes a base, which is connected to the guide part and is movable relative to the guide part along the second direction Y; the fastener 6013 extends along the first direction Z and is detachably connected to the base. Each of the above-mentioned adjustment members 6011 includes an adjustment connecting part corresponding to the fastener 6013, and the adjustment connecting part passes through the corresponding adjustment member 6011 along the first direction Z. Furthermore, the above-mentioned first connecting part 20111 and second connecting part (not shown in the figure) respectively have a first connecting through hole 20113 and a second connecting through hole (not shown in the figure) corresponding to the fastener.

[0120] Along the first direction Z, multiple adjusting members 6011 are stacked, such that multiple adjusting connecting parts are respectively arranged opposite to each other along the first direction Z. Fasteners 6013 pass through the first connecting through hole 20113 of the first connecting part 20111 and the adjusting connecting parts of the multiple adjusting members 6011, so that the first connecting part 20111 and the multiple adjusting members 6011 are detachably connected to the base by the fasteners 6013. Fasteners 6013 also pass through the second connecting through hole 20313 of the second connecting part 20311 and the adjusting connecting parts of the multiple adjusting members 6011, so that the second connecting part 20311 and the multiple adjusting members 6011 are detachably connected to the base by the fasteners 6013.

[0121] In other words, when the height adjustment assembly 600 is used to adjust the position of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in this embodiment of the application, the connecting part is first placed on the upper side of a set number of adjusting parts 6011, and the connecting through hole is aligned with the multiple adjusting connecting parts along the first direction Z, so as to adjust the height of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 according to the size of the processed building wall 1; then, the fastener 6013 is passed through the connecting through hole and the multiple adjusting connecting parts in sequence, so that the connecting part is fixedly connected to the height adjustment assembly 600 and can move synchronously with the height adjustment assembly 600 along the second direction Y.

[0122] For example, such as Figures 28A to 29B As shown, the adjustment connection part in this embodiment is a fastening through hole 60111. Each fastening through hole 60111 includes an opening 60112. Each opening 60112 extends inward from the edge 601101 of the adjustment member 6011. For example, the opening 60112 extends inward from the edge of the adjustment member 6011 near the frame cavity (not shown in the figure). That is, the fastening through hole 60111 is a U-shaped groove with the opening 60112 facing the frame cavity, so that the operator can directly insert the adjustment member 6011 from outside the frame cavity 200a along the third direction X. Among them, each fastening through hole 60111 of the plurality of adjustment members 6011 is correspondingly penetrated along the first direction Z to form a fastening channel 60113, so that the fastener 6013 can pass through the fastening channel 60113 along the first direction Z, fix the plurality of adjustment members 6011 and detachably connect to the base.

[0123] For example, such as Figure 29A and Figure 29B As shown, in this embodiment, the fastener 6013 is a fastening bolt, the adjusting member 6011 is an adjusting shim, the guiding part is a slide rail 602, the guiding fixing part is a fixing threaded hole 6023, and the base is a slider 6012. The slide rail 602 is threadedly connected to the bolt through the fixing threaded hole 6023, and is positioned within a corresponding moving groove (e.g., a first moving groove and a second moving groove 2042). The slider 6012 is slidably connected to the slide rail 602. The slider 6012 includes a groove 60121 extending along the second direction Y. Along the third direction X, each inner wall 60122 of the groove 60121 has a protrusion 60123, and each side wall 6021 of the slide rail 602 has a recess 6022 corresponding to the protrusion 60123. The protrusion 60123 and the recess 6022 engage in a convex-concave fit, so that the groove 60121 is fitted onto the slide rail 602 and slidably connected to the slide rail 602. Furthermore, the slider 6012 has a threaded hole 60124 corresponding to the fastening bolt. The fastening bolt passes through the fastening channel 60113 formed by multiple adjusting shims along the first direction Z and is threadedly connected to the threaded hole 60124 of the slider 6012.

[0124] The embodiments of this application do not limit the specific structure of the fastener 6013, the adjusting member 6011, the guide part and the base. As long as multiple adjusting members 6011 can be detachably installed on the lower side of the connecting part, and the relative positions of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the second direction Y can be adjusted.

[0125] Furthermore, in this embodiment of the application, after the relative positions of the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 in the second direction Y are adjusted, the first end positioning fixture beam 2011 and the second end positioning fixture beam 2031 are fixed to the first longitudinal beam 202 and the second longitudinal beam 204 respectively by positioning components. Exemplarily, the positioning components in this embodiment of the application include a first positioning component and a second positioning component, the first positioning component corresponding to the first end positioning fixture beam 2011 and the second positioning component corresponding to the second end positioning fixture beam 2031, and the first positioning component and the second positioning component have the same structure.

[0126] Furthermore, after the building wall 1 (such as the "straight" wall or "L" wall mentioned above) is completed by the tooling 100, the first positioning component and the second positioning component can be removed so that the first end positioning tooling beam 2011 and the second end positioning tooling beam 2031 can move relative to the first longitudinal beam 202 and the second longitudinal beam 204, thereby removing the tooling 100.

[0127] refer to Figure 18 , Figure 28A and Figure 28B as well as Figure 28C The first positioning component of this application includes a first positioning pin and a first positioning hole 201111 disposed on the first connecting portion 20111, the first longitudinal beam 202, and the second longitudinal beam 204. When the first connecting portion 20111 at one end of the first end positioning fixture beam 2011 and the first positioning hole 201111 on the first longitudinal beam 202 are aligned in a first direction, the first positioning pin is inserted into the first positioning hole. When the first connecting portion 20111 at the other end of the first end positioning fixture beam 2011 and the first positioning hole 201111 on the second longitudinal beam 204 are aligned in a first direction, the first positioning pin is inserted into the first positioning hole. Thus, the first connecting portion 20111 is fixed relative to the first longitudinal beam 202 and the second longitudinal beam 204 respectively by the first positioning component.

[0128] The second positioning component includes a second positioning pin 2043 (with the same structure as the first positioning pin) and a second positioning hole 203111 (with the same structure as the first positioning hole 201111) located on the second connecting portion 20311, the first longitudinal beam 202, and the second longitudinal beam 204. When the second connecting portion 20311 at one end of the second end positioning fixture beam 2031 and the second positioning hole 203111 on the first longitudinal beam 202 are aligned along the first direction Z, the second positioning pin 2043 is inserted into the second positioning hole 203111. When the second connecting portion 20311 at the other end of the second end positioning fixture beam 2031 and the second positioning hole on the second longitudinal beam 204 are aligned along the first direction, the second positioning pin 2043 is inserted into the second positioning hole. Thus, the second connecting portion 20311 is fixed relative to the first longitudinal beam 202 and the second longitudinal beam 204 by the second positioning component.

[0129] The structure of the first positioning component and the second positioning component is not limited to the above. Any structure that can fix the first connecting part 20111 relative to the first longitudinal beam 202 and the second longitudinal beam 204, and fix the second connecting part 20311 relative to the first longitudinal beam 202 and the second longitudinal beam 204, is within the protection scope of this application.

[0130] refer to Figure 3 , Figure 4 and Figure 14 The tooling 100 described in any of the above embodiments further includes: along a third direction ( Figure 3 , Figure 4 and Figure 14 A first pallet support plate 2021 and a second pallet support plate 2041 are spaced apart (as shown in the X direction). The first pallet support plate 2021 and the second pallet support plate 2041 are respectively installed on the upper side of the first longitudinal beam 202 in the first direction Z and the second longitudinal beam 204 in the second direction, and respectively extend along the second direction Y. That is, the first pallet support plate 2021 is installed on the upper side of the first longitudinal beam 202 in the first direction Z, and the second pallet support plate 2041 is installed on the upper side of the second longitudinal beam 204 in the first direction Z. It also includes: a plurality of... (in the second direction...) Figure 3 , Figure 4 and Figure 14 The pallets 500 are spaced apart in the Y direction. Each pallet 500 extends in the third direction X. The two ends of each pallet 500 are supported by the first pallet support plate 2021 and the second pallet support plate 2041, respectively. Each pallet 500 is located on each tie member fixing assembly 7 in the first direction Z. The second mold stage 400 is supported on the multiple pallets 500.

[0131] refer to Figure 3 , Figure 4 and Figure 14 and combined Figure 30As shown, the first pallet support plate 2021 is provided with a first support groove 20211 to accommodate one end of the pallet 500, and the second pallet support plate 2041 is provided with a second support groove (with the same structure as the first support groove 20211) to accommodate the other end of the pallet 500.

[0132] Continue to refer to Figure 21 Each fixing part has a pad 7a on its surface facing the tray 500, and each pad 7a is arranged along the second direction ( Figure 21 Extending in the Y direction (as shown), it supports the pallet 500. Essentially, the pallet 500 is perpendicular to and supported on the pad 7a. Exemplarily, each pad 7a has a plurality of protrusions (not shown in the figure) spaced at intervals along the second Y direction corresponding to the pallet 500. When the pallet 500 is supported on the pad 7a, each pallet 500 is placed on a corresponding protrusion for easy positioning and improved production efficiency.

[0133] In this application, references Figure 3 , Figure 4 and Figure 14 The first pallet support plate 2021 can slide relative to the first longitudinal beam 202 in the third direction X to a set position and then be fixed relative to the first longitudinal beam 202 by the third positioning component; the second pallet support plate 2041 can slide relative to the second longitudinal beam 204 in the third direction X to a set position and then be fixed relative to the second longitudinal beam 204 by the fourth positioning component.

[0134] This configuration allows users to easily adjust the relative positions of the first pallet support plate 2021 and the second pallet support plate 2041 in the third direction X to accommodate the dimensions of the building wall 1 being processed. After the relative positions of the first pallet support plate 2021 and the second pallet support plate 2041 in the third direction X are adjusted, the first pallet support plate 2021 and the second pallet support plate 2041 are fixed to the first longitudinal beam 202 and the second longitudinal beam 204 by the third positioning component and the fourth positioning component.

[0135] In addition, after the building wall 1 (such as the "I-shaped" wall or "L-shaped" wall mentioned above) is completed by tooling 100, the third positioning component and the fourth positioning component can be removed so that the first pallet support plate 2021 and the second pallet support plate 2041 can move relative to the first longitudinal beam 202 and the second longitudinal beam 204, thereby removing tooling 100.

[0136] For example, the third positioning component includes a third positioning pin and a third positioning hole provided on the first pallet support plate 2021 and the first longitudinal beam 202. After the third positioning holes on the first pallet support plate 2021 and the first longitudinal beam 202 are aligned in a first direction, the third positioning pin is inserted into the third positioning hole. Thus, the first pallet support plate 2021 is fixed relative to the first longitudinal beam 202 by the third positioning component.

[0137] The fourth positioning component includes a fourth positioning pin and a fourth positioning hole provided on the second pallet support plate 2041 and the second longitudinal beam 204. After the fourth positioning holes on the second pallet support plate 2041 and the second longitudinal beam 204 are aligned along the first direction Z, the fourth positioning pin is inserted into the third positioning hole. Thus, the second pallet support plate 2041 is fixed relative to the second longitudinal beam 204 by the fourth positioning component.

[0138] refer to Figure 3 , Figure 16 , Figure 19 The tooling 100 described in any of the above embodiments further includes: a first end template positioning plate 2012 and a second end template positioning plate 2032 spaced apart along a second direction. The first end template positioning plate 2012 and the second end template positioning plate 2032 extend along a third direction X, respectively. The first end template positioning plate 2012 is installed on the upper side of the first end positioning tooling beam 2011 in the first direction Z, and the second end template positioning plate 2032 is installed on the upper side of the second end positioning tooling beam 2031 in the first direction Z.

[0139] refer to Figure 3 , Figure 4 , Figure 14 and combined Figure 31 As shown, the second mold platform 400 of the tooling 100 described in any of the above embodiments includes: a plurality of templates 401 ( Figure 3 The diagram shows two templates 401, each extending along the second direction Y. The two ends of each template 401 are respectively positioned on a first end template positioning plate 2012 and a second end template positioning plate 2032. Two adjacent templates 401 are joined together along the third direction X to form the bottom wall of the second mold cavity 400a. One end of a first tie member 40 extends into the second mold cavity 400a between two adjacent templates 401. A top edge mold 402 is also shown spaced along the second direction Y, each extending along the third direction X, and its two ends are respectively mounted on a first pallet support plate 2021 and a second pallet support plate 2041, and are supported against the template 401. Side molds 403 are also shown spaced along the third direction, each extending along the second direction, and its two ends are respectively mounted on the top edge mold 402.

[0140] That is, multiple templates 401, top edge mold 402, and side mold 403 form a second mold platform cavity 400a. After the building material forming the second wall panel 20 is poured into the second mold platform cavity 400a, the building material comes into contact with the multiple templates 401, the top edge mold, and the side mold 403. The shape of the second mold platform cavity 400a formed by the multiple templates 401, top edge mold 402, and side mold 403 is the shape of the second wall panel 20 to be poured. For example, it can be square or rectangular.

[0141] refer to Figures 33 to 36 The third party of template 401 of this application ( Figure 34 At least one of the two sides (as shown in the X direction) is provided with a rubber strip 4011. Figure 34 The diagram shows an adhesive strip 4011 on one side of the template 401 in the third direction X. The adhesive strips 4011 of two adjacent templates 401 are mated and bonded together along the third direction X (e.g., ...). Figure 36 As shown), one end 44 of the first tie member 40 can extend into the cavity 400a of the second mold plate through the joint of the adhesive strip 4011 between two adjacent templates 401.

[0142] For example, the adhesive strips 4011 of two adjacent templates 401 are interference-fitted along the third direction X. Supported by a plurality of support plates 500 at the bottom of the template 401, it is able to bear the building materials to be poured subsequently to form the second wall panel 20.

[0143] Continue to refer to Figure 3 , Figure 4 and Figure 31 The top mold 402 can slide relative to the first support plate 2021 and the second support plate 2041 along the second direction Y, and the side mold 403 can slide relative to the top mold 402 along the third direction X. With this configuration, the shape of the second mold stage cavity 400a formed by the multiple mold plates 401, the top mold 402, and the side molds 403 can be adjusted. For example, by moving the top mold 402 and the side mold 403, a square or rectangular second mold stage cavity 400a can be formed.

[0144] Additionally, the side mold 403 can be moved according to the type of wall to be processed. For example, when processing a "straight" wall, the side mold 403 is moved so that one end of all the first tie members 40 extends into the second mold cavity 400a from the joint of the adhesive strip 4011 between two adjacent mold plates 401. For example, when processing an "L-shaped" wall, the side mold 403 is moved so that one end of all the first tie members 40 extends into the second mold cavity 400a from the joint of the adhesive strip 4011 between two adjacent mold plates 401, leaving some space to expose the second tie members 41 (e.g., Figure 8(As shown), this allows the other end of the second tie member 41 to be inserted into the uncured building material of another building wall 1, which is pre-cast to form the first wall panel 10.

[0145] In addition, such as Figure 31 As shown, in other possible embodiments, the second mold platform 400 is provided with at least three side molds 403 spaced apart along the third direction X, and the multiple templates 401, top mold 402, and side molds 403 form at least two second mold platform cavities 400a. This allows at least two second wall panels 20 to be formed simultaneously, resulting in high processing efficiency.

[0146] Continue to refer to Figure 3 and Figure 4 as well as Figure 31 and Figure 41 In this application, the two ends of the top mold 402 are slidably connected to the first support plate 2021 and the second support plate 2041 respectively via a first mold connector 4021. The first mold connector 4021 includes: a first slot 40212 and a first sliding groove 40211 connected to each other, along a first direction ( Figure 41 As shown in the Z-direction), the first slot 40212 is located above the first slide 40211, and the first slot 40212 is along the third direction ( Figure 31 and Figure 41 Extending in the X direction, the first groove 40211 extends along the second direction (as shown in the X direction). Figure 31 and Figure 41 (As shown in the Y direction); the two ends of the top mold 402 are respectively inserted into the first slots 40212 of the corresponding first mold connector 4021. The first support plate 2021 and the second support plate 2041 are respectively provided with slide rails extending along the second direction Y. The first slide groove 40211 and the corresponding slide rail cooperate with each other, and the first slide groove 40211 and the slide rail can slide relative to each other in the second direction Y. Thus, the two ends of the top mold 402 slide relative to the first support plate 2021 and the second support plate 2041 along the second direction Y through the first slide groove 40211.

[0147] For example, a slide rail (not shown in the figure) is provided at the upper outer edge of the first pallet support plate 2021, and a slide rail (not shown in the figure) is provided at the upper outer edge of the second pallet support plate 2041. This arrangement does not interfere with the arrangement of structural components other than the second mold stage 400 on the tooling 100. Moreover, by extending the length of the top mold 402, the adjustment distance of the side mold 403 on the top mold 402 is increased, which is beneficial for adjusting the shape of the cavity 400a of the second mold stage.

[0148] Continue to refer to Figure 3 and Figure 4 as well as Figure 32In this application, the two ends of the side mold 403 are slidably connected to the top mold 402 via the second side mold connector 4022. For example... Figure 32 As shown, the second side mold connector 4022 includes: a second sliding groove 40221 and a plug-in portion 40222 connected to each other, along the second direction ( Figure 32 As shown in the Y direction, the insertion part 40222 is located on the side of the second slide groove 40221, and the second slide groove 40221 is along the third direction (as shown in the Y direction). Figure 32 Extending in the X direction, the insertion portion 40222 extends along the second direction Y; both ends of the side mold 403 are respectively inserted into the insertion portions 40222 of the corresponding second side mold connector 4022, and the top mold 402 passes through the second groove 40221 of the corresponding second side mold connector 4022. The second groove 40221 and the corresponding top mold 402 cooperate with each other, and the second groove 40221 and the top mold 402 can slide relative to each other in the third direction. Thus, both ends of the side mold 403 slide along the opposite ends of the top mold 402 in the third direction through the second groove 40221.

[0149] For example, the end of the side mold 403 in the second direction is provided with a second slot (not shown in the figure), and the insertion part 40222 is inserted into the second slot. That is, the second slots at both ends of the side mold 403 are respectively inserted into the corresponding insertion parts 40222 to realize the connection between the side mold 403 and the second side mold connector 4022.

[0150] This application also provides a method for producing building wall 1 using the tooling 100 described in any of the above embodiments.

[0151] refer to Figure 37 and combined Figures 1 to 36 As shown, the method for producing building wall 1 according to this application includes the following steps:

[0152] Step S1: Transfer the first mold plate on the first production line L1 ( Figure 37 (Direction A in the middle indicates the transmission direction) The first mold is transmitted to the primary pouring station, where building materials are poured into the cavity of the first mold at the primary pouring station to form the uncured first wall panel 10.

[0153] The shape and structure of the first mold platform can be the same as those of the second mold platform 400 in the above embodiment (including the template 401, the top mold 402, and the side mold 403). The building material is, for example, concrete or other cement-based materials.

[0154] Step S2: Transfer the first mold plate containing the building material forming the first wall panel 10 to the primary assembly station.

[0155] For example, in a single assembly station, the first mold table and the aforementioned tooling 100 are stacked together so that the other end of the first tie member 40 in the tooling 100 is inserted into the uncured building material forming the first wall panel 10.

[0156] Step S3: Transfer the tooling 100 for forming the second wall panel 20 on the second production line L2. Figure 37 (Direction A in the middle indicates the transmission direction). The tooling 100 is transmitted to the hoisting station. The tooling 100 includes wall structure steel bars 300 located in the cavity of the tooling 100 and a second mold platform 400 located on the upper side of the tooling 100. A plurality of the aforementioned first tie members 40 are fixed on the tooling 100. One end of the first tie member 40 extends from the bottom wall of the second mold platform cavity 400a of the second mold platform 400 into the second mold platform cavity 400a of the second mold platform 400.

[0157] The tooling 100 transported on the second production line L2 is the tooling 100 described in the above embodiment. For example, the frame 200 of the tooling 100 is placed on a mold trolley (not shown in the figure), and the frame 200 is transported by the mold trolley.

[0158] Step S4: Hoist the fixture 100 located at the hoisting station to place the lower side of the fixture 100 on the first mold platform, and insert the other end of the first tie member 40 into the uncured building material forming the first wall panel 10 to form an empty mold platform.

[0159] After tooling 100 is transferred to a primary hoisting station, it is hoisted using a lifting device (e.g., a truss) to place the lower part of tooling 100 onto the first mold platform (e.g., Figure 5 (As shown). A transfer station is provided on the third production line L3. After the empty mold table is formed at the first assembly station, it is hoisted to the transfer station on the third production line L3. Step S5: Transfer the empty mold table on the third production line L3 ( Figure 37 (The direction of transmission is shown in the middle B direction). The empty mold table is transported to the secondary pouring station, where building materials are poured into the cavity 400a of the second mold table 400 to form the uncured second wall panel 20.

[0160] like Figure 6 As shown, building materials for forming the second wall panel 20 are poured into the cavity 400a of the second mold. Since one end of the first tie member 40 is located inside the cavity 400a of the second mold, after the building materials are poured into the cavity 400a, one end of the first tie member 40 is also located within the building materials of the cavity 400a. Subsequently, both ends of the first tie member 40 are connected to the building materials forming the first wall panel 10 and the second wall panel 20, respectively.

[0161] Step S6: After the first wall panel 10 and the second wall panel 20 have solidified, the empty mold table is transferred to the demolding station on the third production line L3. The second mold table 400 and tooling 100 are removed at the demolding station to form the finished component.

[0162] For example, after the tooling 100 is transferred to a primary hoisting station, the tooling 100 on the mold trolley is hoisted onto the first mold platform. The empty mold trolley can then be transferred from the second production line to the third production line, and then from the third production line back to the second production line to transport new tooling 100.

[0163] refer to Figure 7 After the building materials forming the first wall panel 10 and the second wall panel 20 have solidified, the aforementioned tooling 100 is removed, thus forming the finished component. Figure 1 The building wall 1 shown is a "straight" wall. For example, the first wall panel 10 is parallel to the second wall panel 20.

[0164] The aforementioned building wall 1 is manufactured in the factory using tooling 100, and the structural steel reinforcement of the building wall 1 is integrated into it. This eliminates the need for manual formwork erection and dismantling on the construction site, and even the need for manual plastering in the later stages. The prefabricated building wall 1 has high production efficiency, can effectively reduce costs, and is more conducive to the promotion of prefabricated building technology.

[0165] It should be noted that the tooling 100 for forming the second wall panel 20 is transferred on the second production line L2. This can be done by directly transferring the pre-made tooling 100, or by completing the manufacturing of the tooling 100 on the second production line L2, i.e., the tooling 100 is manufactured and transferred at the same time.

[0166] This application uses the fabrication of tooling 100 on the second production line L2 as an example. Step S3 of this application, specifically the steps of transferring the tooling 100 forming the second wall panel 20 on the second production line L2, includes:

[0167] Step S31: Transfer frame 200 on the second production line L2. Frame 200 has a frame cavity 200a extending vertically along a first direction. The lower side of frame 200 in the first direction is used to place on the first mold table.

[0168] At this time, as Figure 17 As shown, the frame 200 does not have the tie-fit assembly 7, the wall structure steel reinforcement 300, or the second formwork 400 installed.

[0169] Step S32: Install the lower layer of reinforcing bars 301 of the wall structure reinforcing bars 300 inside the frame cavity 200a.

[0170] Step S33: Install the tie fastener assembly 7 in the frame cavity 200a. At least a portion of the tie fastener assembly 7 is located in the frame cavity 200a and connected to the frame 200. Fix a plurality of first tie fasteners 40 on the tie fastener assembly 7.

[0171] refer to Figure 16 and Figure 19 Install the tie-fitting assembly 7 inside the frame cavity 200a.

[0172] Step S34: Install the upper layer of the wall structure steel reinforcement 302 in the frame cavity 200a. The upper layer of the steel reinforcement 302 is located above the tie fixing component 7, and tie the lower layer of the steel reinforcement 301 and the upper layer of the steel reinforcement 302 together.

[0173] refer to Figure 27 The installation of the lower layer steel bar 301, the tie-fit component 7 and the upper layer steel bar 302 was completed in the frame cavity 200a. After the lower layer steel bar 301 and the upper layer steel bar 302 were tied together, the wall structure steel bar 300 was formed.

[0174] Step S35: Install the second mold platform 400 on the upper side of the frame 200 in the first direction.

[0175] like Figure 3 As shown, after the installation of the tie-fitting assembly 7 and the wall structure steel reinforcement 300 is completed in the frame cavity 200a, the second formwork 400 is then installed on the upper side of the frame 200 in the first direction.

[0176] For example, step S33 above also includes the following step:

[0177] Step S331: A plurality of second tie members 41 are also fixed on the tie member fixing assembly 7.

[0178] like Figure 8 As shown, with Figure 5 The difference in the tooling 100 shown is that the tie fastening assembly 7 on the tooling 100 also fixes a plurality of the aforementioned second tie members 41. One end of the second tie member 41 is inserted into the uncured building material forming the first wall panel 10, and the other end of the second tie member 41 is used to insert into the pre-cast uncured building material of another building wall 1 forming the first wall panel 10.

[0179] This fixture 100 is capable of producing "L-shaped" walls. Specifically, in step S4, after the lower side of the fixture 100 is placed on the first mold table, one end of the second tie member 41 is inserted into the uncured building material forming the first wall panel 10.

[0180] That is, through Figure 8 The tooling 100 shown first produces a building wall 1, such as Figure 9and Figure 10 As shown, similarly, a first wall panel 10 of a building wall 1 is first made using the first mold platform. Specifically, building materials are poured into the cavity of the first mold platform, and the building materials in the cavity of the first mold platform are not yet solidified; then... Figure 8 The tooling 100 and the first mold table are stacked together, and the other end of the first tie member 40 and one end of the second tie member 41 in the tooling 100 are inserted into the uncured building material forming the first wall panel 10; then, as shown Figure 9 As shown, building materials are poured into the cavity 400a of the second mold to form the second wall panel 20. (Reference) Figure 10 After the building materials forming the first wall panel 10 and the second wall panel 20 of one of the building walls 1 have solidified, the aforementioned tooling 100 is removed, thus forming the finished component (the first component), i.e. Figure 10 The building wall 1 shown has a first tie member 40 and a second tie member 41.

[0181] Then, refer to Figure 11 Grab the first component, then rotate it 90 degrees, and... Figure 10 The building wall 1 shown Figure 11 The wall extending along the Z direction in the middle) and Figure 5 The tooling 100 shown is superimposed, and the other end of the second tie member 41 is inserted. Figure 5 Another building wall 1 shown Figure 11 The uncured building material of the first wall panel 10 is formed by pre-casting the wall extending along the Y direction. The first wall panels 10 of the two walls are perpendicular to each other, and the second wall panels 20 of the two walls are perpendicular to each other.

[0182] Repeat the above Figure 6 The process, refer to Figure 12 That is, the building material used to form the second wall panel 20 of another building wall 1 is poured into the second mold cavity 400a of the second mold of the other building wall 1. (Reference) Figure 13 After the building materials forming the first wall panel 10 and the second wall panel 20 of another building wall 1 have solidified, the aforementioned tooling 100 is removed, thus forming the finished component, i.e. Figure 13 The "L-shaped" building wall 1 shown.

[0183] For example, in step S33, the specific steps of installing the tie-fit fastening assembly 7 within the frame cavity 200a include:

[0184] Step S331: Install a plurality of fixing parts as described in any of the above embodiments on a plurality of first end positioning blocks 20112 and a plurality of second end positioning blocks 20312. Each fixing part extends along a second direction. The two ends of the second direction of each fixing part correspond to a first end positioning block 20112 and a second end positioning block 20312, and are respectively positioned on the first end positioning block 20112 and the second end positioning block 20312. A plurality of first tie members 40 distributed at intervals along the second direction are fixed on each fixing part; or, at least one fixing part is fixed with a plurality of second tie members 41 distributed at intervals along the second direction, and each of the remaining fixing parts is fixed with a plurality of first tie members 40 distributed at intervals along the second direction.

[0185] That is, to Figure 20 The two ends of the mounting portion of the tie member fixing assembly 7 shown are respectively positioned on the first end positioning block 20112 and the second end positioning block 20312. A first tie member 40 or a second tie member 41 is fixed to the mounting portion of the tie member fixing assembly 7.

[0186] For example, when the mounting surface is in contact with the first tie member 40, the first tie member 40 extends along a first direction within the frame cavity 200a. When the mounting surface is in contact with the second tie member 41, the second tie member 41 extends along a fourth direction within the frame cavity 200a, and the angle between the fourth direction and the second direction is an obtuse angle. That is, the second tie member 41 is inclinedly disposed within the frame cavity 200a to achieve connection with the first wall panel 10 of another building wall 1.

[0187] For example, in step S35 above, installing the second mold platform 400 on the upper side of the frame 200 in the first direction specifically includes the following steps:

[0188] Step S351: Install a plurality of pallets 500 spaced apart along the second direction on the first pallet support plate 2021 and the second pallet support plate 2041, and install a second mold stage 400 on the plurality of pallets 500.

[0189] like Figure 15 As shown, each tray 500 extends along a third direction, and both ends of each tray 500 are supported by a first tray support plate 2021 and a second tray support plate 2041, respectively. Each tray 500 is located on each tie-fit assembly 7 along a first direction. That is, after the tie-fit assembly 7 is installed, multiple trays 500 for supporting the second mold stage 400 are installed on the frame 200.

[0190] Furthermore, according to the dimensions of the building wall 1 to be processed, the first pallet support plate 2021 slides relative to the first longitudinal beam 202 in a third direction to a set position and is then fixed relative to the first longitudinal beam 202 by a third positioning component; the second pallet support plate 2041 slides relative to the second longitudinal beam 204 in a third direction to a set position and is then fixed relative to the second longitudinal beam 204 by a fourth positioning component.

[0191] For example, in step S351 above, installing the second mold stage 400 on the plurality of pallets 500 includes:

[0192] like Figure 14 As shown, multiple templates 401 are installed on multiple pallets 500. Each template 401 extends along a second direction, and both ends of each template 401 are respectively positioned on a first end template positioning plate 2012 and a second end template positioning plate 2032. Two adjacent templates 401 are mated together along a third direction to form the bottom wall of the second mold cavity 400a. One end of the first tie member 40 extends into the second mold cavity 400a between two adjacent templates 401. Top edge molds 402 are installed on multiple templates 401 at intervals along the second direction. Each top edge mold 402 extends along a third direction, and both ends are respectively installed on a first pallet support plate 2021 and a second pallet support plate 2041, and are mated and supported on the templates 401. Side edge molds 403 are installed on fixed edge molds at intervals along a third direction. Each side edge mold 403 extends along the second direction, and both ends are respectively installed on the top edge mold 402.

[0193] During the installation of template 401, the adhesive strips 4011 of two adjacent templates 401 are joined together along the third direction, and one end of the first tie member 40 can extend into the cavity 400a of the second mold table from the joint of the adhesive strips 4011 between the two adjacent templates 401.

[0194] Simultaneously, according to the dimensions of the building wall 1 to be processed, the top mold 402 slides relative to the first support plate 2021 and the second support plate 2041 along the second direction, and the side mold 403 slides relative to the top mold 402 along the third direction. Specifically, the two ends of the top mold 402 are slidably connected to the first support plate 2021 and the second support plate 2041 respectively through the first side mold connector 4021, and the two ends of the side mold 403 are slidably connected to the top mold 402 respectively through the second side mold connector 4022.

[0195] It should be noted that this application includes two sets of production lines, each set of production lines including a first production line L1, a third production line L3 and a second production line L2 arranged in parallel with each other. Figure 37 One set of production lines is shown in the diagram. In some possible implementations, refer to... Figure 38Two production lines are symmetrically arranged. A material channel is provided between the second production line L2 and the second production line L2 to supply the materials (e.g., frame 200, reinforcing bars, etc.) required for the production tooling 100 to the second production line L2. For example, Figure 37 In the set of production lines shown, a material channel is also provided on the side of the second production line L2 to provide the second production line L2 with the materials required for the production tooling 100 (such as frame 200, steel bars, etc.).

[0196] As mentioned above, the above embodiments provide a fixture 100 for producing "L-shaped" walls, which can be used to produce "L-shaped" walls. Furthermore, the fixture 100 for producing building walls in the above embodiments (excluding the second tie member 41) can also produce "T-shaped" walls. Figure 13 As shown, the "L-shaped" wall includes the first sub-component ( Figure 13 The vertically extending component A) and the second component ( Figure 13 (e.g., the laterally extending B component). Figure 40 As shown in (d), the "T-shaped" wall includes a second sub-component ( Figure 40 The vertically extending C-member shown in (d) and the second member ( Figure 40 (See section (d) for the laterally extending component B).

[0197] The first sub-component includes a first wall panel 10 and a second wall panel 20 connected by multiple tie members (including a first tie member 40 and a second tie member 41). The first wall panel 10 and the second wall panel 20 of the first sub-component form a cavity, and the cavity of the first sub-component contains wall structural steel reinforcement 300. The second sub-component also includes a first wall panel 10 and a second wall panel 20 connected by multiple tie members (including a first tie member 40). The first wall panel 10 and the second wall panel 20 of the second sub-component form a cavity, and the cavity of the first sub-component contains wall structural steel reinforcement (not shown in the figure). Essentially, the first sub-component has a first tie member 40 and a second tie member 41, while the second sub-component has a first tie member 40. The second component includes a first wall panel 10 and a second wall panel 20 connected by a first tie member 40. The first wall panel 10 and the second wall panel 20 of the second component form a cavity, and the cavity of the second component is provided with wall structure steel bars 300. The first sub-component and the second sub-component are both perpendicular to the second component, and the cavities of the first sub-component and the second sub-component are both connected to the cavity of the second component.

[0198] Therefore, this application also provides a method for producing building walls, the method comprising the following steps:

[0199] Step S10: Provide a pre-produced first component, the first component including the first sub-component and the second sub-component described above; the first sub-component is the tooling 100 with the second tie member 41 described in any of the above embodiments. Figure 8 The finished components produced using the tooling shown are as follows: the first sub-component is a "straight-line" building wall having a first tie member 40 and a second tie member 41. The second sub-component is a tooling 100 without the second tie member 41, as described in any of the above embodiments. Figure 5 The finished component produced by the tooling shown is, namely, the second sub-component, which is a "straight" building wall with a first tie member 40. For example, the first wall panel 10 of the first sub-component is longer than the second wall panel 20.

[0200] When the first sub-component is produced in advance, such as Figures 8 to 10 As shown, the first wall panel 10 of the first sub-component is made by using the first mold platform. Specifically, building materials are poured into the cavity of the first mold platform, and the building materials in the cavity of the first mold platform are not yet solidified; then... Figure 8 The tooling 100 and the first mold table are stacked together, and the other end of the first tie member 40 and one end of the second tie member 41 in the tooling 100 are inserted into the uncured building material forming the first wall panel 10; then, as shown Figure 9 As shown, building materials for the second wall panel 20, forming the first sub-component, are poured into the cavity 400a of the second mold platform. (Reference) Figure 10 After the building materials of the first wall panel 10 and the second wall panel 20 of the building wall 1 forming the first sub-component have solidified, the aforementioned tooling 100 is removed, thus forming the finished component (the first sub-component), i.e. Figure 10 The building wall 1 shown has a first tie member 40 and a second tie member 41. This completes the first sub-component of the prefabricated "L"-shaped wall.

[0201] When the second sub-component is pre-produced, the process of forming the second sub-component is the same as that described in the previous embodiment (forming). Figure 1 (The process of building wall 1 shown). For details, please refer to the information on... Figure 6 and Figure 7 The description will not be repeated here. This completes the second sub-component of the prefabricated "T"-shaped wall.

[0202] Step S1: The first mold for forming the second component is transferred on the first production line L1. The first mold for the second component is transferred to a primary casting station, where building materials are poured into the cavity of the first mold for the second component to form the first wall panel 10 of the uncured second component. This step is the same as step S1 in the above embodiment.

[0203] Step S2: The first mold plate, on which the building material forming the first wall panel 10 of the second component is poured, is transferred to the primary assembly station. This step is the same as step S2 in the above embodiment.

[0204] Step S3: The tooling 100 for forming the second wall panel 20 of the second component is transferred on the second production line L2. The tooling 100 for forming the second component is transferred to the hoisting station. The tooling 100 includes wall structure steel bars 300 located in the cavity of the tooling 100 and a second mold platform 400 located on the upper side of the tooling 100. A plurality of first tie members 40 are fixed on the tooling 100. One end of the first tie member 40 of the second component extends into the second mold platform cavity 400a of the second mold platform 400 from the bottom wall of the second mold platform cavity 400a of the second mold platform 400. This step is the same as step S3 in the above embodiment.

[0205] Step S4: Hoist the fixture 100 forming the second component located at the hoisting station, place the lower side of the fixture 100 on the first mold table, and insert the other end of the first tie member 40 in the fixture 100 into the uncured building material of the first wall panel 10 forming the second component.

[0206] Meanwhile, when producing "L" shaped walls, refer to Figure 11 The first sub-component is hoisted, and the other end of the second tie member 41 of the first sub-component is inserted into the uncured building material of the first wall panel 10 forming the second component. The first wall panel 10 of the first sub-component is vertically connected to the first wall panel 10 of the second component, and the second wall panel 20 of the first sub-component is vertically connected to the end of the tooling 100 forming the second wall panel 20 of the second component, to form the first empty mold platform. Figure 11 As shown, the second mold cavity 400a of the second mold platform 400 is located on the side of the second wall plate 20 of the first sub-component. Figure 11 (The left side is shown in the image). Reference Figure 11 Grab the first sub-component, then rotate it 90 degrees, and... Figure 10 The building wall 1 shown Figure 11 The wall extending along the Z direction in the middle) and Figure 5 The tooling 100 shown is superimposed, and the other end of the second tie member 41 is inserted. Figure 5 Another building wall 1 shown Figure 11 The uncured building material of the first wall panel 10 is formed by pre-casting the wall extending along the Y direction. The first wall panels 10 of the two walls are perpendicular to each other, and the second wall panels 20 of the two walls are perpendicular to each other.

[0207] When producing "T" shaped walls, refer to Figure 40In (a) and (b), the second sub-component is hoisted. The first wall panel 10 and the second wall panel 20 of the second sub-component are vertically connected to the fixture 100 that forms the second wall panel of the second component, to form a second empty mold platform. Figure 40 As shown in (a) and (b), the second sub-component has a second mold cavity 400a on each of the opposite sides of the second mold 400.

[0208] That is, the tooling 100 forming the second wall panel of the second component has two second mold cavity 400a. As mentioned above, refer to Figure 3 , Figure 4 and Figure 31 The second mold platform 400 has four side molds 403 spaced apart along a third direction. Multiple templates 401, top molds 402, and side molds 403 on the left and right sides form two second mold platform cavities 400a. The two middle side molds 403 are used to place the aforementioned second sub-component, thus the second sub-component is located between the two second mold platform cavities 400a of the tooling 100 that forms the second wall panel of the second component. For example, templates 401 are not placed at the two middle side molds 403, thus the cavity of the second sub-component is connected to the cavity of the tooling 100. After the processing of the "T-shaped" wall is completed and the tooling 100 is removed, the cavity of the second sub-component is connected to the cavity of the second component.

[0209] refer to Figure 40 In (a) and (b), the second sub-component is picked up and then rotated 90 degrees to overlap the tooling 100 shown in (a) and the second sub-component. The side of the first wall plate 10 of the second sub-component is perpendicularly connected to the corresponding second mold cavity 400a, and the side of the second wall plate 20 of the second sub-component is perpendicularly connected to the corresponding second mold cavity 400a.

[0210] Step S5: The first or second empty mold table is transferred on the third production line L3. The first or second empty mold table is transferred to the secondary casting station, where building materials are poured into the cavity 400a of the second mold table 400 to form the second wall panel 20 of the uncured second component. The building materials within the cavity 400a of the second mold table 400 are connected to the side of the first wall panel 10 of the first sub-component (see reference). Figure 12 Alternatively, the building material within the second mold cavity 400a of the second mold 400 is connected to the side of the first wall panel 10 and the side of the second wall panel 20 of the second sub-component (see reference). Figure 40 (as shown in (c)).

[0211] exist Figure 11 and Figure 12After the building material for the second component is poured into the cavity 400a of the second mold platform, the building material in the cavity 400a of the second mold platform 400 is connected to the first wall panel 10 of the first sub-component. After the building material in the cavity 400a of the second mold platform 400 solidifies, a fixed connection with the first wall panel 10 of the first sub-component can be achieved.

[0212] Or, in Figure 40 After the building materials for forming the second components are poured into the two second mold cavity 400a shown in (b) and (c), the building materials in the second mold cavity 400a of the second mold 400 are respectively connected to the side of the first wall panel 10 and the side of the second wall panel 20 of the second sub-component. After the building materials in the second mold cavity 400a of the second mold 400 solidify, a fixed connection with the first wall panel 10 and the second wall panel 20 of the second sub-component can be achieved.

[0213] Step S6: After the first wall panel 10 and the second wall panel 20 of the second component solidify, the first empty mold table or the second empty mold table is transferred to the demolding station on the third production line L3. At the demolding station, the second mold table 400 and the tooling 100 are removed to form the finished component. That is, a "T" shaped wall or an "L" shaped wall is formed.

[0214] The first or second empty mold stand is also transferred to the curing kiln on the third production line L3. After curing in the curing kiln, the unsolidified building materials in the first or second empty mold stand, forming the first wall panel 10 and the second wall panel 20 of the second component, solidify. After the first wall panel 10 and the second wall panel 20 of the second component have solidified, the first or second empty mold stand is transferred from the curing kiln to the demolding station. (Reference) Figure 13 After the building materials of the first wall panel 10 and the second wall panel 20, which form the second component, have solidified, the aforementioned tooling 100 is removed, thus forming the finished component. Figure 13 The building wall shown is in an "L" shape. (Reference) Figure 40 As shown in (d), after the building materials of the first wall panel 10 and the second wall panel 20, which are to be formed into the second component, have solidified, the aforementioned tooling 100 is removed, thus forming the finished component. This finished component is... Figure 40 The “T-shaped” building wall shown in (d).

[0215] In some possible implementations, the production method further includes step S20: transferring a first sub-component or a second sub-component on a first production line L1, the first sub-component or the second sub-component being transferred to a secondary assembly station, and then from the secondary assembly station to a third production line L3 or a second production line L2. After the tooling to form the second component is assembled with the first mold table at a primary assembly station, it is transferred to the secondary assembly station of the first production line L1 or the transfer station of the third production line L3, and then assembled with the first sub-component or the second sub-component to form the aforementioned first empty mold table or second empty mold table.

[0216] For example, a first or second empty mold platform is formed at a secondary assembly station on a first production line, the secondary assembly station being located in front of the primary assembly station in the transmission direction. For example, a first or second sub-component is transferred from the secondary assembly station to a secondary transfer station on a third production line L3, the secondary transfer station being located behind the transfer station in the transmission direction. Alternatively, the first or second sub-component is transferred from the secondary assembly station to a secondary hoisting station on a second production line L2, the secondary hoisting station being located in front of the primary hoisting station in the transmission direction. After the first or second sub-component is transferred to the second production line L2 or the third production line L3, the tooling to form the second component is transferred to the secondary assembly station, and then the first or second sub-component is hoisted to the secondary assembly station and assembled with the tooling to form the second component to form the aforementioned first or second empty mold platform.

[0217] It should be noted that the first or second sub-component provided in this application is not limited to being transferred on the first production line L1, but can also be transferred on the second production line L2. For example, the first or second sub-component can be transferred to the secondary hoisting station on the second production line L2.

[0218] Furthermore, in some possible implementations, the tooling that forms the second component is assembled with the first mold platform at a transfer station on the third production line L3, and the first sub-component and the second sub-component are hoisted to the transfer station and assembled with the tooling that forms the second component to form the aforementioned first empty mold platform or second empty mold platform.

[0219] refer to Figure 39 As shown in (a) and (b), this application also provides a method for producing building walls, comprising the following steps:

[0220] Step S7: As Figure 39 As shown in (a), an uncured third wall panel 10a is provided.

[0221] Exemplarily, the specific steps for providing the uncured third wall panel 10a include: transferring a third mold on a first production line L1; the third mold being transferred to a primary casting station; and pouring building materials into the cavity of the third mold at the primary casting station to form the uncured third wall panel 10a. Exemplarily, the shape and structure of the third mold can be the same as that of the second mold 400 in the above embodiments (including a template 401, a top mold 402, and a side mold 403). The building material is, for example, concrete or other cement-based materials. Exemplarily, the structure of the third wall panel 10a is the same as that of the first wall panel 10.

[0222] Step S8: Hoist the finished component (i.e., the "I-shaped" building wall, excluding the second tie member 41) formed in the above embodiment, and insert the first wall panel 10 and the second wall panel 20 of the finished component into the uncured building material forming the third wall panel 10a. The first wall panel 10 and the second wall panel 20 are respectively perpendicular to the third wall panel 10a. After the third wall panel 10a solidifies, a frame beam is formed. That is, the "I-shaped" building wall formed above is spliced ​​with another prefabricated straight wall panel to form a frame beam. For example, the prefabricated straight wall panel closes one end of the cavity of the "I-shaped" building wall.

[0223] For example, after a "one-line" building wall is spliced ​​with another prefabricated straight wall panel ( Figure 39 The structure shown in (b) is transferred to the curing kiln on the third production line L3. After curing in the curing kiln, the uncured building material forming the third wall panel 10a is solidified. After the third wall panel 10a is solidified, it is fixedly connected to the first wall panel 10 and the second wall panel respectively.

[0224] Although the present invention has been illustrated and described with reference to certain preferred embodiments, those skilled in the art should understand that the above description is a further detailed explanation of the present invention in conjunction with specific embodiments, and should not be construed as limiting the specific implementation of the present invention to these descriptions. Those skilled in the art can make various changes in form and detail, including some simple deductions or substitutions, without departing from the spirit and scope of the present invention.

Claims

1. A height adjustment assembly, comprising: include: The height adjustment unit includes a base and multiple adjustment components, which are detachably connected to the base. Along the height direction, the multiple adjustment components are stacked and used to support a portion of the end positioning fixture beam. The height adjustment unit also includes: Fasteners extend along the height direction and are detachably connected to the base. Each adjustment member includes an adjustment connection portion corresponding to the fastener. The adjustment connection portion passes through the corresponding adjustment member along the height direction. The adjustment connection portions of the plurality of adjustment members are arranged opposite to each other along the height direction. The fastener passes through the adjustment connection portions of the plurality of adjustment members so that the plurality of adjustment members are detachably connected to the base via the fasteners.

2. The height adjustment assembly of claim 1, wherein, The adjusting connection is a fastening through hole, and each of the fastening through holes includes an opening that extends from the edge of the adjusting member inward. Each of the plurality of adjusting members has a corresponding fastening through hole that extends along the height direction to form a fastening channel. The fastener passes through the fastening channel along the height direction to fix the plurality of adjusting members and detachably connect them to the base.

3. The height adjustment assembly of claim 2, wherein, The fastener is a fastening bolt, the adjusting component is an adjusting shim, the fastening through hole is a U-shaped groove, and the base has a threaded hole corresponding to the fastening bolt. The fastening bolt passes through the fastening channel formed by the U-shaped grooves of the multiple adjusting shims along the height direction and is threadedly connected to the threaded hole of the base.

4. The height adjustment assembly of any of claims 1-3, wherein, Also includes: A guide portion extends along a second direction, and the base is connected to the guide portion and is movable relative to the guide portion along the second direction to drive the end positioning fixture beam to move along the second direction. The second direction intersects the height direction. The guide portion has a guide fixing portion for connecting with the bottom wall of the longitudinal beam to restrict the movement of the guide portion relative to the bottom wall of the longitudinal beam.

5. The height adjustment assembly of claim 4, wherein, The guide part is a slide rail, the base is a slider, the slider is slidably connected to the slide rail, and the guide fixing part is a fixing threaded hole, which is used to be threadedly connected to the bottom wall of the longitudinal beam by bolts. The slider includes a groove extending along the second direction. Along the third direction, each inner wall of the groove has a protrusion, and each side wall of the slide rail has a concave portion corresponding to the protrusion. The protrusion and the concave portion engage to allow the groove to be fitted onto the slide rail and slidably connected to the slide rail. The height direction intersects the third direction, and the second direction intersects the third direction.

6. A tooling apparatus characterized by, include: A frame having a frame cavity extending vertically along a first direction, the frame comprising: A first crossbeam and a second crossbeam are spaced apart along a second direction, and the first crossbeam and the second crossbeam extend along a third direction, respectively; A first longitudinal beam and a second longitudinal beam are spaced apart along the third direction. The first longitudinal beam and the second longitudinal beam extend along the second direction respectively. The end of the first longitudinal beam is provided with a first moving groove, and the end of the second longitudinal beam is provided with a second moving groove. The first moving groove and the second moving groove are arranged opposite to each other along the third direction. The first crossbeam, the first longitudinal beam, the second crossbeam, and the second longitudinal beam are connected in sequence to form the frame cavity; The first movable slot and the second movable slot are respectively provided with a height adjustment component as described in any one of claims 1 to 5, and the bottom wall of the first movable slot and the bottom wall of the second movable slot are respectively connected to the base of the corresponding height adjustment component; An end positioning fixture beam is installed in the frame cavity and extends along the third direction. Both ends of the end positioning fixture beam in the third direction are provided with connecting parts. The connecting parts at both ends extend into the first moving groove and the second moving groove respectively, are connected to the corresponding height adjustment parts, and are located on the upper side of the plurality of adjustment parts and are supported by the plurality of adjustment parts.

7. The tooling of claim 6 wherein, Each of the connecting parts has a connecting through hole corresponding to the fastener of the height adjustment part, and the fastener passes through the connecting through hole and the adjustment connecting part of the plurality of adjusting members along the first direction and is detachably connected to the base of the height adjustment part.

8. The tooling of claim 6 or 7, wherein, The bottom walls of the first moving groove and the second moving groove are respectively connected to the guide parts of the corresponding height adjustment components, and are connected to the base through the guide parts. After the connecting part of the end positioning fixture beam can follow the base to move to a set position relative to the guide part in the second direction, each connecting part is fixed relative to the frame through the positioning component.

9. The tooling according to claim 8, characterized in that, The positioning component includes a positioning pin and positioning holes provided on each of the connecting parts, the first longitudinal beam, and the second longitudinal beam. After the positioning holes on the connecting parts and the first longitudinal beam at one end of the end positioning fixture beam are aligned along the first direction, the positioning pin is inserted into the positioning hole. After the positioning holes on the connecting parts and the second longitudinal beam at the other end of the end positioning fixture beam are aligned along the first direction, the positioning pin is inserted into the positioning hole.

10. The tooling according to any one of claims 6, 7, and 9, characterized in that, The end positioning fixture beam includes a first end positioning fixture beam and a second end positioning fixture beam spaced apart along the second direction, and the connecting portion is provided at both ends of the first end positioning fixture beam and the second end positioning fixture beam in the third direction.

11. The tooling according to claim 6, characterized in that, The tooling also includes: A tie-fitting assembly, at least a portion of which is located within the frame cavity and connected to the frame, wherein a plurality of first tie-fitting members are fixed to the tie-fitting assembly; The wall structure reinforcement is located within the frame cavity; A mold platform, supported on the upper side of the frame in a first direction, has a mold platform cavity. One end of the first tie member extends into the mold platform cavity from the bottom wall of the mold platform cavity. Building materials to form the second wall panel are cast in the mold platform cavity. The lower side of the frame in a first direction is used to place it on a pre-cast first wall panel, so that the other end of the first tie member is inserted into the uncured building material forming the first wall panel.

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