Steam cooling condensing device
By designing a steam cooling and condensation device, and utilizing a combination of cold water and condensate for cooling, the problem of insufficient cooling of condensate in the chemical and pharmaceutical industries has been solved, achieving efficient liquefaction and separation of condensate and reducing water waste.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 茂名市鸿信精细化工有限公司
- Filing Date
- 2025-05-30
- Publication Date
- 2026-06-23
Smart Images

Figure CN224398371U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of condensate pipe cooling devices, specifically a steam cooling and condensation device. Background Technology
[0002] In industries such as chemical and pharmaceutical manufacturing, steam plays a crucial role in production processes. However, the use of steam generates a significant amount of condensate. Condensate is water vapor that transforms into liquid water through this process. It flows out from the condensate tray below the evaporator of the indoor unit. Its flow rate is generally related to the humidity content of the air, dew point temperature, and room temperature; it can be calculated using a humid air enthalpy-humidity chart.
[0003] In chemical production processes, a large amount of high-temperature steam condensate is generated. However, during the condensation and cooling process, the condensate often fails to cool down sufficiently, resulting in some of the condensate being carried away by the steam.
[0004] Therefore, this utility model provides a steam cooling and condensation device. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A steam cooling and condensing device of this utility model includes a condenser tube; one end of the condenser tube is connected to an inlet pipe, the other end of the condenser tube is connected to an outlet pipe, the top of the condenser tube is connected to a liquid inlet pipe, the bottom of the condenser tube is connected to a liquid outlet pipe, a vent pipe is fixedly connected to the middle of the condenser tube, the vent pipe is connected to the inlet pipe and the outlet pipe, a placement pipe is provided in the middle of the vent pipe, the top of the placement pipe is connected to a connecting pipe, the connecting pipe is fixedly connected to the condenser tube, and a cover is installed on the top of the connecting pipe. During operation, cold water is first connected to the inlet pipe and the outlet pipe. The cold water enters the interlayer between the condenser tube and the vent pipe from the inlet pipe and then flows out from the outlet pipe. Steam is introduced into the inlet pipe. The steam is cooled by the action of cold water, liquefying the condensate. After the cover is opened, refrigerant is placed into the vent pipe. This cools the inside of the vent pipe while also lowering the temperature of the cold water. Steam enters the vent pipe from the inlet pipe. The outside of the steam is cooled by cold water, while the inside of the pipe contains refrigerant that accelerates cooling, further speeding up the liquefaction of the condensate and effectively separating the condensate from the steam for subsequent collection and use. The inlet and outlet pipes conduct cold water, continuously absorbing heat from the steam to liquefy the condensate and ensure the cooling effect. At the same time, the refrigerant in the pipe accelerates the cooling of the steam and further speeds up the liquefaction of the condensate. Combined with the cold water in the condenser pipe, this effectively separates the steam and condensate for subsequent collection and use.
[0007] Preferably, one end of each of the inlet and outlet pipes is connected to a conduit, and one end of the conduit is connected to a water storage tank. The water storage tank is fixedly connected to the condenser pipe, and one end of the water storage tank is fixedly connected to a water pump. A refrigerant tank is fixedly connected to one side of the water storage tank. During operation, the conduit is connected to the inlet and outlet pipes. The water storage tank is filled with cold water, and the refrigerant tank contains refrigerant to continuously cool the water in the water storage tank. After the water pump starts, the water in the water storage tank is drawn out and flows into the inlet pipe through the conduit. It flows in the space between the condenser pipe and the vent pipe, carrying away the heat of the steam, and then flows out from the outlet pipe and back into the water storage tank. It is then cooled by the refrigerant tank. This cycle repeats continuously. When the water in the water storage tank is insufficient, it can be replenished in time. By setting up a water pump, the cold water flows in the space between the condenser pipe and the vent pipe, so that the cold water can continuously play its role, carry away the waste heat, and then cool the water through the refrigerant tank, realizing the recycling of water and reducing water waste.
[0008] Preferably, the vent pipe is provided with multiple baffles in the middle. The baffles are fixedly connected to the vent pipe. During operation, the baffles are distributed inside the vent pipe. While conducting cold air, the baffles block the steam, increasing the time that the steam stays in the vent pipe, so that the condensate is fully liquefied. At the same time, the baffles increase the contact area of the cold water, improving the condensate liquefaction efficiency.
[0009] Preferably, a spiral tube is provided on the outside of the placement tube. The spiral tube is fixedly connected to the placement tube. During operation, the spiral tube is wound around the outside of the placement tube to increase the contact area with the steam, so that the condensate can be fully cooled.
[0010] Preferably, the water storage tank is provided with an insulation layer on the outside, and the insulation layer is fixedly connected to the water storage tank. During operation, the insulation layer insulates the water storage tank, reducing the phenomenon of cold water in the water storage tank absorbing external heat, which would otherwise result in poor cooling effect on steam.
[0011] Preferably, the outer side of the cover is provided with multiple anti-slip pads, which are fixedly connected to the cover. When the operator unscrews the cover during operation, slippage is inevitable. The anti-slip pads increase the friction between the cover and the anti-slip pads, reducing the occurrence of slippage.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. The steam cooling and condensation device of this utility model conducts cold water through an inlet pipe and an outlet pipe, continuously absorbs the heat of steam, liquefies the condensate, and ensures the cooling effect. At the same time, a condenser is placed in the pipe to accelerate the steam cooling and further speed up the condensate liquefaction. Together with the cold water in the condensation pipe, the steam and condensate are fully separated for subsequent collection and use.
[0014] 2. The steam cooling and condensing device of this utility model, by setting a water pump, makes cold water flow in the gap between the condenser pipe and the vent pipe, so that the cold water can play a continuous role and remove waste heat. Then, the water is cooled by the refrigerant tank, realizing the recycling of water and reducing water waste. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a perspective view of the present invention;
[0017] Figure 2 This is a schematic diagram of the condenser tube in this utility model;
[0018] Figure 3 This is a schematic diagram of the vent pipe in this utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the tube in this utility model;
[0020] Figure 5 This is a schematic diagram of the water storage tank in this utility model;
[0021] In the diagram: 1. Condenser; 11. Inlet pipe; 12. Outlet pipe; 13. Liquid inlet pipe; 14. Liquid outlet pipe; 15. Vent pipe; 16. Placement pipe; 17. Through pipe; 18. Cover; 2. Conduit pipe; 21. Water tank; 22. Water pump; 23. Refrigerant tank; 3. Baffle plate; 4. Spiral tube; 5. Insulation layer; 6. Anti-slip mat. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] like Figures 1 to 4As shown in the embodiment of this utility model, a steam cooling and condensing device includes a condenser pipe 1; one end of the condenser pipe 1 is connected to an inlet pipe 11, and the other end is connected to an outlet pipe 12. The top of the condenser pipe 1 is connected to a liquid inlet pipe 13, and the bottom of the condenser pipe 1 is connected to an outlet pipe 14. A vent pipe 15 is fixedly connected to the middle of the condenser pipe 1, and the vent pipe 15 is connected to the inlet pipe 11 and the outlet pipe 12. A placement pipe 16 is provided in the middle of the vent pipe 15, and a connecting pipe 17 is connected to the top of the placement pipe 16. The connecting pipe 17 is fixedly connected to the condenser pipe 1, and a cover 18 is installed on the top of the connecting pipe 17. During operation, cold water is first connected to the liquid inlet pipe 13 and the outlet pipe 14. The cold water enters the interlayer between the condenser pipe 1 and the vent pipe 15 from the liquid inlet pipe 13, and then flows out from the outlet pipe 14. Steam is introduced and cooled by the action of cold water, liquefying the condensate. After the cover 18 is opened, refrigerant is placed into the vent pipe 17. While cooling the inside of the vent pipe 15, it also lowers the temperature of the cold water. Steam enters the vent pipe 15 from the inlet pipe 11. The outside of the steam is cooled by cold water, and the inside of the vent pipe 16 contains refrigerant to accelerate cooling and further speed up the liquefaction of the condensate, effectively separating the condensate from the steam for subsequent collection and use. The inlet pipe 13 and outlet pipe 14 conduct cold water to continuously absorb the heat from the steam and liquefy the condensate, ensuring the cooling effect. At the same time, the refrigerant in the vent pipe 16 accelerates the cooling of the steam and further speeds up the liquefaction of the condensate. Together with the cold water in the condenser pipe 1, it effectively separates the steam and condensate for subsequent collection and use.
[0024] like Figures 1 to 5 As shown, one end of the inlet pipe 13 and the outlet pipe 14 are both connected to a conduit 2. One end of the conduit 2 is connected to a water storage tank 21. The water storage tank 21 is fixedly connected to the condenser pipe 1. One end of the water storage tank 21 is fixedly connected to a water pump 22. A refrigerant tank 23 is fixedly connected to one side of the water storage tank 21. During operation, the conduit 2 is connected to the inlet pipe 13 and the outlet pipe 14. The water storage tank 21 is filled with cold water, and the refrigerant tank 23 contains refrigerant, which continuously cools the water in the water storage tank 21. After the water pump 22 starts, it pumps out the water from the water storage tank 21. The water flows through the inlet pipe 13 via the conduit 2, then flows through the interlayer between the condenser pipe 1 and the vent pipe 15, carrying away the heat of the steam. After flowing out through the outlet pipe 14, it returns to the water storage tank 21 and is cooled by the refrigerant tank 23. This cycle repeats continuously. When the water in the water storage tank 21 is insufficient, it can be replenished in time. By setting up a water pump 22, the cold water flows through the interlayer between the condenser pipe 1 and the vent pipe 15, achieving the effect of continuous use of cold water and carrying away residual heat. The water is then cooled by the refrigerant tank 23, realizing the recycling of water and reducing water waste.
[0025] like Figure 3As shown, the ventilation pipe 15 is provided with multiple baffles 3 in the middle. The baffles 3 are fixedly connected to the ventilation pipe 15. During operation, the baffles 3 are distributed inside the ventilation pipe 15. While conducting cold air, the baffles 3 also block steam, increasing the time that steam stays in the ventilation pipe 15, so that the condensate is fully liquefied. At the same time, the baffles 3 increase the contact area of the cold water, accelerating the liquefaction efficiency of the condensate.
[0026] like Figures 3 to 4 As shown, a spiral tube 4 is provided on the outside of the placement tube 16. The spiral tube 4 is fixedly connected to the placement tube 16. During operation, the spiral tube 4 is wound around the outside of the placement tube 16 to increase the contact area with the steam, so that the condensate can be fully cooled.
[0027] like Figures 1 to 5 As shown, the water storage tank 21 is provided with an insulation layer 5 on the outside. The insulation layer 5 is fixedly connected to the water storage tank 21. During operation, the insulation layer 5 insulates the water storage tank 21, reducing the phenomenon of cold water in the water storage tank 21 absorbing external heat, which leads to poor cooling effect on steam.
[0028] like Figures 1 to 4 As shown, the outer side of the cover 18 is provided with multiple anti-slip pads 6. The anti-slip pads 6 are fixedly connected to the cover 18. When the operator unscrews the cover 18 during operation, slippage is inevitable. The anti-slip pads 6 increase the friction with the cover 18 and reduce the occurrence of slippage.
[0029] Working principle: First, cold water is connected to the inlet pipe 13 and the outlet pipe 14. The cold water enters the interlayer between the condenser pipe 1 and the vent pipe 15 from the inlet pipe 13, and then flows out from the outlet pipe 14. Steam is introduced into the vent pipe 11. The steam is cooled by the cold water, liquefying the condensate. After the cover 18 is opened, refrigerant is placed into the vent pipe 17. While cooling the inside of the vent pipe 15, it also lowers the temperature of the cold water. Steam enters the vent pipe 15 from the inlet pipe 11. The outside of the steam is cooled by the cold water, and the inside is cooled by the refrigerant placed in the placement pipe 16, further accelerating the cooling and increasing the efficiency of condensate liquefaction, thus fully separating the condensate from the steam. The system is designed to facilitate separate collection and use of the condensate. Cold water is conducted through inlet pipe 13 and outlet pipe 14, continuously absorbing heat from the steam to liquefy the condensate and ensure cooling. Simultaneously, the refrigerant in pipe 16 accelerates steam cooling, further increasing the condensate liquefaction efficiency. Combined with the cold water in condenser pipe 1, this effectively separates the steam and condensate for separate collection and use. Conduit 2 is connected to inlet pipe 13 and outlet pipe 14. Water storage tank 21 is filled with cold water, and refrigerant tank 23 contains refrigerant, continuously cooling the water in water storage tank 21. After water pump 22 starts, it draws water from water storage tank 21 and pumps it through the conduit 24. Pipe 2 enters the inlet pipe 13, flows in the space between the condenser pipe 1 and the vent pipe 15, carries away the heat of the steam, and then flows out from the outlet pipe 14, returning to the water storage tank 21. It then dissipates heat through the refrigerant tank 23, and this cycle repeats continuously. When the water in the water storage tank 21 is insufficient, it can be replenished in time. A water pump 22 ensures that the chilled water flows continuously within the space between the condenser pipe 1 and the vent pipe 15, achieving the effect of continuous cooling and carrying away residual heat. The water is then cooled by the refrigerant tank 23, realizing water recycling and reducing water waste. Baffles 3 are distributed within the vent pipe 15, which, while conducting cold air... By blocking the steam and increasing the time the steam stays in the vent pipe 15, the condensate is fully liquefied. At the same time, the baffle 3 increases the contact area of the cold water, accelerating the condensate liquefaction efficiency. The spiral tube 4 is wrapped around the outside of the placement pipe 16 to increase the contact area with the steam, so that the condensate is fully cooled. The insulation layer 5 insulates the water storage tank 21, reducing the phenomenon of the cold water in the water storage tank 21 absorbing external heat, which would lead to poor cooling effect on the steam. When the staff unscrews the cover 18, slippage is inevitable. The anti-slip pad 6 increases the friction with the cover 18 and reduces slippage.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A steam cooling condenser device comprising a condenser tube (1); characterized in that: The condenser pipe (1) one end is communicated with air inlet pipe (11). The condenser pipe (1) other end is communicated with air outlet pipe (12), the condenser pipe (1) top is communicated with liquid inlet pipe (13), the condenser pipe (1) bottom is communicated with liquid outlet pipe (14), the condenser pipe (1) middle part is fixedly connected with the air pipe (15), the air pipe (15) is communicated with air inlet pipe (11), air outlet pipe (12), the air pipe (15) middle part is equipped with the placement pipe (16), the placement pipe (16) top is communicated with the pipe (17), the pipe (17) is fixedly connected with the condenser pipe (1), the pipe (17) top is installed with cover (18).
2. A steam cooling condenser according to claim 1, wherein: The liquid inlet pipe (13), liquid outlet pipe (14) one end is communicated with the catheter (2), the catheter (2) one end is communicated with the water storage tank (21), the water storage tank (21) is fixedly connected with the condenser pipe (1), the water storage tank (21) one end is fixedly connected with water pump (22), the water storage tank (21) one side is fixedly connected with refrigerant tank (23).
3. A steam cooling condenser according to claim 2, wherein: The air pipe (15) middle part is equipped with a plurality of baffle (3), the baffle (3) is fixedly connected with the air pipe (15).
4. A steam cooling condenser according to claim 3, wherein: The placement pipe (16) outside is equipped with spiral pipe (4), the spiral pipe (4) is fixedly connected with the placement pipe (16).
5. A steam cooling condenser according to claim 4, wherein: The water storage tank (21) outside is equipped with heat preservation layer (5), the heat preservation layer (5) is fixedly connected with the water storage tank (21).
6. A steam cooling condenser according to claim 5, wherein: The cover (18) outside is equipped with a plurality of antiskid pad (6), the antiskid pad (6) is fixedly connected with the cover (18).