Wire insulation stripper
By designing the remover body and wire bundling mechanism, the problems of low precision and poor adaptability of traditional wire insulation removers have been solved, achieving efficient and accurate wire insulation removal and bundling, meeting the needs of modern production lines.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNMING HONGXING CABLE CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-06-23
AI Technical Summary
Traditional wire insulation strippers require multiple manual adjustments, resulting in low stripping accuracy, poor adaptability, and difficulty in meeting the high-efficiency requirements of modern production lines.
A wire insulation remover was designed, comprising a remover body, an unwinding machine, a remover mechanism, and a wire bundling mechanism. The combination of a fixed cover, a fixed plate, a slide bar, and a remover blade ensures the stability and accuracy of the remover process. Through the cooperation of a support column, a motor, a slide bar, and a wire bundling block, it achieves efficient bundling and positioning of insulation layers of wires of different specifications.
It improves the accuracy and adaptability of wire removal, simplifies the operation process, reduces manual intervention, increases production efficiency and equipment life, and ensures efficient removal of insulation layers from different types of wires.
Smart Images
Figure CN224401026U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire insulation layers, and in particular to a wire insulation layer remover. Background Technology
[0002] Electrical wires are conductors that transmit electrical energy. They are classified into bare wires, electromagnetic wires, and insulated wires. Bare wires have no insulation layer and include copper and aluminum flat wires, overhead stranded wires, and various profiles (such as shaped wires, busbars, copper busbars, aluminum busbars, etc.). They are mainly used in outdoor overhead lines and indoor busbars and switch boxes. Electromagnetic wires are insulated conductors that generate a magnetic field when energized or induce a current in a magnetic field. They are mainly used in motor and transformer windings and other related electromagnetic equipment. Their conductor is mainly copper wire, and they should have a thin insulation layer and good electromechanical properties, as well as heat resistance, moisture resistance, and solvent resistance. Different insulation materials can achieve different characteristics; therefore, a wire insulation stripper is particularly needed.
[0003] The following problems exist with the current wire insulation strippers on the market:
[0004] Traditional wire insulation strippers often require multiple manual adjustments and calibrations during use. This is not only time-consuming and labor-intensive, but also prone to human error, resulting in low stripping accuracy. Furthermore, they are poorly adaptable to different types and specifications of wire insulation, making it difficult to meet the high-efficiency requirements of modern production lines. Utility Model Content
[0005] This utility model aims to solve, at least to some extent, one of the technical problems in the above-mentioned technologies.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a wire insulation layer remover, comprising a remover body, an unwinding machine disposed on the outer wall of the remover body, the unwinding machine being connected to the output end of a first motor, a removal mechanism disposed on the remover body, and a wire bundling mechanism disposed on the remover body.
[0007] The removal mechanism includes a fixed cover, a fixed plate, a first slide rod, and a removal blade. The fixed cover is installed on the body of the remover, the fixed plate is arranged inside the fixed cover, the first slide rod is arranged inside the fixed cover, and the removal blade is arranged on the outer wall of the first slide rod.
[0008] Preferably, the wire harnessing mechanism includes a support column, a second motor, a second slide rod, a limiting rod, a wire harnessing block, and a wire harnessing hole. The support column is provided on the body of the remover, and the second motor is provided on the outer wall of the support column. The output end of the second motor is connected to the second slide rod. The limiting rod is provided inside the support column, and the wire harnessing block is installed on the outer wall of the limiting rod. The wire harnessing block has a wire harnessing hole on its outer wall.
[0009] Preferably, the fixing cover is symmetrically arranged with respect to the length centerline of the fixing plate, and the removal knife can reciprocate up and down along the first slide bar.
[0010] Preferably, the outer wall of the wire harness block has three wire harness holes of different sizes, and the wire harness block is disposed on the outer wall of the second slide rod.
[0011] Preferably, the two ends of the first slide bar are fixed to the inner walls of the two fixing plates respectively, and the position of the removal knife corresponds one-to-one with the position of the fixing plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This device, through the arrangement of a fixed cover, a fixed plate, a first sliding rod, and a removal blade, firstly ensures the stability and accuracy of the removal process. The fixed cover provides robust protection for the removal mechanism, preventing accidental damage to the wire insulation layer during operation. The fixed plate stabilizes the wire insulation layer, ensuring it remains in a fixed position during removal, thereby improving removal accuracy. The design of the first sliding rod allows the removal blade to move back and forth along it. This design not only simplifies the removal action but also reduces mechanical wear and extends the service life of the equipment. During removal, the precise position of the removal blade is controlled by the first sliding rod, ensuring that each removal reaches the preset length standard. Furthermore, the design of the removal mechanism also considers adaptability to different types and specifications of wire insulation layers. By adjusting the positions of the fixed plate and the removal blade, it can easily meet the removal needs of various wire insulation layers. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall appearance and structure of the present utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the removal mechanism of this utility model;
[0016] Figure 3 This is a schematic diagram of the wire harness mechanism of this utility model;
[0017] Figure 4 This is a schematic diagram of the overall side view structure of this utility model;
[0018] Figure 5 This utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0019] In the diagram: 1. Detractor body; 2. Unwinder; 3. First motor; 4. Detractor mechanism; 41. Fixing cover; 42. Fixing plate; 43. First slide bar; 44. Detractor blade; 5. Wire bundling mechanism; 51. Support column; 52. Second motor; 53. Second slide bar; 54. Limiting rod; 55. Wire bundling block; 56. Wire bundling hole; Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1-5 This utility model provides a technical solution: a wire insulation layer remover, including a remover body 1, an unwinding machine 2 is provided on the outer wall of the remover body 1, the unwinding machine 2 is connected to the output end of a first motor 3, a removal mechanism 4 is provided on the remover body 1, and a wire bundling mechanism 5 is provided on the remover body 1.
[0022] The removal mechanism 4 includes a fixed cover 41, a fixed plate 42, a first slide bar 43, and a removal blade 44. The fixed cover 41 is mounted on the remover body 1. The fixed plate 42 is located inside the fixed cover 41, and the first slide bar 43 is located inside the fixed cover 41. The removal blade 44 is mounted on the outer wall of the first slide bar 43. The arrangement of the fixed cover 41, fixed plate 42, first slide bar 43, and removal blade 44 ensures the stability and accuracy of the removal process. The fixed cover 41 provides robust protection for the removal mechanism, preventing accidental damage to the wire insulation layer during operation. The fixed plate 42 stabilizes the wire insulation layer, ensuring it remains in a fixed position during removal, thereby improving removal accuracy. The design of the first slide bar 43 allows the removal blade 44 to reciprocate up and down along it. This design not only simplifies the removal action but also reduces mechanical wear and extends the service life of the equipment. During removal, the precise position of the removal blade 44 is controlled by the first slide bar 43, ensuring that each removal reaches the preset length standard. In addition, the design of the removal mechanism takes into account the adaptability to different types and specifications of wire insulation layers. By adjusting the position of the fixing plate 42 and the removal blade 44, it can easily meet the removal needs of various wire insulation layers.
[0023] Furthermore, the wire harnessing mechanism 5 includes a support column 51, a second motor 52, a second slide bar 53, a limiting rod 54, a wire harnessing block 55, and a wire harnessing hole 56. The support column 51 is mounted on the remover body 1. The second motor 52 is mounted on the outer wall of the support column 51, and the output end of the second motor 52 is connected to the second slide bar 53. The limiting rod 54 is located inside the support column 51, and the wire harnessing block 55 is mounted on the outer wall of the limiting rod 54. The wire harnessing hole 56 is provided on the outer wall of the wire harnessing block 55. Through the arrangement of the support column 51, the second motor 52, the second slide bar 53, the limiting rod 54, the wire harnessing block 55, and the wire harnessing hole 56, efficient tightening and positioning of the wire insulation layer are achieved. The support column 51 provides a stable support foundation for the wire harnessing mechanism 5. The second motor 52 drives the second slide bar 53 to move precisely. The limiting rod 54 ensures that the wire harnessing block 55 moves within a predetermined range. The wire harnessing hole 56 on the wire harnessing block 55 is used to fix wire insulation layers of different diameters. This design not only improves the uniformity and strength of wire insulation layer tightening, but also greatly simplifies the operation process, reduces manual intervention, and increases production efficiency. The versatile design of the wire binding hole 56 allows the device to adapt to various specifications of wire insulation layers.
[0024] Furthermore, the fixing cover 41 is symmetrically arranged with respect to the length center axis of the fixing plate 42, and the removal blade 44 can move up and down along the first slide bar 43. With the setting of the fixing cover 41, the removal blade 44 can maintain a stable trajectory during the movement, avoiding the decrease in cutting accuracy caused by vibration or deviation.
[0025] Furthermore, two support columns 51 are provided, and the wire binding block 55 is set on the outer wall of the second slide bar 53. The wire binding block 55 enables rapid tightening and loosening of the wire insulation layer, further improving the convenience and flexibility of operation. The design of two support columns 51 enhances the stability of the wire binding mechanism, ensuring that the wire insulation layer remains neatly arranged during high-speed removal, avoiding removal errors caused by misalignment of the wire insulation layer.
[0026] Furthermore, the two ends of the first slide bar 43 are respectively fixed to the inner walls of the two fixed plates 42, and the position of the removal blade 44 corresponds one-to-one with the position of the fixed plate 42. Through the setting of the first slide bar 43, the position of the removal blade 44 can be precisely aligned with the fixed plate 42, ensuring that each removal is performed at the predetermined position, further improving the accuracy and consistency of removal.
[0027] Working Principle: First, it ensures the stability and accuracy of the removal process. The fixing cover 41 provides robust protection for the removal mechanism, preventing accidental damage to the wire insulation layer during operation. The fixing plate 42 has grooves to hold the wire insulation layer for stability, ensuring it remains in a fixed position during removal, thereby improving removal accuracy. The design of the first slide bar 43 allows the removal blade 44 to move back and forth along it. During removal, the precise position of the removal blade 44 is controlled by the first slide bar 43, ensuring that each removal reaches the preset length standard. In addition, the design of the removal mechanism also considers the adaptability to different types and specifications of wire insulation layers. By adjusting the position of the fixing plate 42 and the removal blade 44, it can easily meet the removal needs of various wire insulation layers, achieving efficient tightening and positioning of the wire insulation layer. The support column 51 provides a stable support foundation for the wire binding mechanism. The second motor 52 drives the second slide bar 53 to move precisely. The limit rod 54 ensures that the wire binding block 55 moves within a predetermined range. The wire binding holes 56 on the wire binding block 55 are used to fix wire insulation layers of different diameters. This design not only improves the uniformity and firmness of wire insulation layer tightening, but also greatly simplifies the operation process, reduces manual intervention, and improves production efficiency. The versatile design of the wire binding hole 56 allows the device to adapt to various specifications of wire insulation layers. With the setting of the fixing cover 41, the removing blade 44 can maintain a stable trajectory during movement, avoiding a decrease in cutting accuracy due to vibration or deviation. With the setting of the wire binding block 55, the wire insulation layer can be quickly tightened and loosened, further improving the convenience and flexibility of operation. The design of the two support columns 51 enhances the stability of the wire binding mechanism, ensuring that the wire insulation layer remains neatly arranged during high-speed removal, avoiding removal errors caused by misalignment of the wire insulation layer. The first slide bar 43 ensures that the removal blade 44 is precisely aligned with the fixing plate 42, guaranteeing that each removal operation is performed at the predetermined position, further improving the accuracy and consistency of removal. The limiting rod 54 effectively restricts the movement range of the second slide bar 53, ensuring its smooth operation within a predetermined trajectory. The wire binding hole 56 accommodates the need to bind wire insulation layers of different diameters, thereby enhancing the versatility and applicability of the device.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wire insulation stripper, comprising a stripper body (1), characterized in that: The outer wall of the remover body (1) is provided with an unwinding machine (2), the unwinding machine (2) is connected to the output end of the first motor (3), the remover body (1) is provided with a removal mechanism (4), and the remover body (1) is provided with a wire-binding mechanism (5). The removal mechanism (4) includes a fixed cover (41), a fixed plate (42), a first slide rod (43), and a removal blade (44). The fixed cover (41) is installed on the body (1) of the remover. The fixed plate (42) is provided inside the fixed cover (41). The first slide rod (43) is provided inside the fixed cover (41). The removal blade (44) is provided on the outer wall of the first slide rod (43).
2. The wire insulation stripper according to claim 1, characterized in that: The wire harnessing mechanism (5) includes a support column (51), a second motor (52), a second slide bar (53), a limiting rod (54), a wire harnessing block (55), and a wire harnessing hole (56). The remover body (1) is provided with a support column (51). The outer wall of the support column (51) is provided with a second motor (52). The output end of the second motor (52) is connected to the second slide bar (53). The inside of the support column (51) is provided with a limiting rod (54). The outer wall of the limiting rod (54) is equipped with a wire harnessing block (55). The outer wall of the wire harnessing block (55) is provided with a wire harnessing hole (56).
3. The wire insulation stripper according to claim 1, characterized in that: The fixed cover (41) is symmetrically arranged with respect to the length centerline of the fixed plate (42), and the removal knife (44) can move up and down along the first slide bar (43).
4. The wire insulation stripper according to claim 2, characterized in that: The outer wall of the wire harness block (55) is provided with three wire harness holes (56) of different sizes, and the wire harness block (55) is disposed on the outer wall of the second slide bar (53).
5. The wire insulation stripper according to claim 1, characterized in that: The two ends of the first slide bar (43) are respectively fixed to the inner walls of the two fixing plates (42), and the position of the removal knife (44) corresponds one-to-one with the position of the fixing plate (42).