An enhanced modular busbar
By using modular busbar frame clamps and detachable busbar pads, the problems of insufficient structural strength and poor adaptability of traditional busbar frames are solved, achieving efficient fixing of multiple busbar specifications and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WECOME GRP
- Filing Date
- 2025-06-20
- Publication Date
- 2026-06-23
AI Technical Summary
Traditional busbar frame structures have limited strength, making them difficult to adapt to the installation of busbars of different specifications, and are also costly.
The modular design incorporates mounting slots and clips on the busbar frame clamps, along with fasteners and removable busbar pads, enabling detachable fixing of the busbars and compatibility with multiple specifications.
The busbar frame's durability has been enhanced, reducing the cost of adapting to different busbar specifications.
Smart Images

Figure CN224401110U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of switchgear technology and relates to an enhanced modular busbar frame. Background Technology
[0002] Busbar frames are insulating components used to support and fix busbars. Their function is to fix the busbars to the busbar tray and insulate them from the tray. They should also be able to withstand the reactive force and dynamic stress generated by the rated short-circuit current of the supporting busbars. Traditional busbar frames are integrally molded and use fixed slots to snap the busbars in place. Their structural strength and resistance are limited, and they are only suitable for installing busbars of a single specification. When installing busbars of different specifications, multiple sets of molds are required, making it difficult to control the investment cost. Utility Model Content
[0003] In order to overcome the shortcomings of the prior art, this utility model provides an enhanced modular busbar frame.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] An enhanced modular busbar frame includes two busbar frame clamps arranged opposite each other and fasteners for fixing the two busbar frame clamps. The busbar frame clamps are provided with mounting grooves, and busbar pads for engaging with busbars are detachably inserted into the mounting grooves.
[0006] Furthermore, a first slot is provided on the side wall of the mounting groove along a set direction, and a first block is provided on the busbar pad for connecting with the first slot.
[0007] Furthermore, the busbar pad has a first busbar groove for engaging with the long side of the busbar.
[0008] Furthermore, it also includes an adjusting pad, which is provided with a plug-in part for connecting with the first busbar groove, and a second busbar groove for engaging with the long side of the busbar.
[0009] Furthermore, a second slot is provided on the side wall of the first busbar trough, and a second locking block is provided on the plug-in part for cooperating and connecting with the second slot.
[0010] Furthermore, the busbar frame clamp is provided with a plurality of mounting slots, and the plurality of mounting slots are distributed sequentially along the length direction of the busbar frame clamp.
[0011] Furthermore, the fastener includes a fastening sleeve and a fastening stud. The two ends of the fastening sleeve are respectively connected to the two busbar frame clamps, and the two fastening studs are respectively inserted through the two busbar frame clamps and threadedly connected to the two ends of the fastening sleeve.
[0012] Furthermore, the outer periphery of the fastening screw sleeve is provided with an insulating sheath.
[0013] In summary, the advantages of this utility model are as follows:
[0014] This utility model uses a busbar frame clamp plate with an installation groove to set busbar pads, which effectively strengthens the strength of the stress position, thereby enhancing the busbar frame's ability to withstand large currents. The detachable design of the busbar pads, combined with the universal structure of the installation groove, makes it highly adaptable to various busbar specifications. It can be adapted by replacing the busbar pads of different specifications, greatly reducing investment costs. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the busbar frame of this utility model.
[0016] Figure 2 for Figure 1 A schematic diagram of the explosion structure.
[0017] Figure 3 This is a structural schematic diagram of the busbar frame clamp.
[0018] Figure 4 This is a schematic diagram of the busbar pad block structure.
[0019] Figure 5 This is a schematic diagram of the adjusting pad.
[0020] Figure 6 This is a structural diagram of the busbar in its installed state.
[0021] The diagram shows: 1. Busbar frame clamp; 11. Mounting slot; 12. First slot; 2. Busbar pad; 21. First block; 22. First busbar trough; 23. Second slot; 3. Adjusting pad; 31. Plug-in part; 32. Second block; 33. Second busbar trough; 4. Fastening screw sleeve; 41. Fastening stud; 42. Insulating sleeve; 5. Busbar. Detailed Implementation
[0022] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.
[0023] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0024] In this embodiment of the invention, all directional indicators (such as up, down, left, right, front, back, horizontal, vertical, etc.) are only used to explain the relative positional relationship and movement of each component in a specific posture. If the specific posture changes, the directional indicator will also change accordingly.
[0025] Due to installation errors and other reasons, the parallel relationship referred to in the embodiments of this utility model may actually be an approximate parallel relationship, and the perpendicular relationship may actually be an approximate perpendicular relationship.
[0026] This embodiment provides an enhanced modular busbar frame, referring to... Figure 1 and Figure 2 It includes fastening studs 41, busbar frame clamps 1, fastening screw sleeves 4, and busbar pads 2. The busbar 5 is fixed by assembling the busbar frame and fixed to the cable tray, forming insulation with the cable tray to withstand the reaction force and dynamic stress generated by the rated short-circuit current supporting the busbar 5.
[0027] Reference Figure 3 The busbar frame clamp 1 has a straight rod structure and a defined length direction (refer to...). Figure 2 In the middle (a direction), the busbar frame clamp 1 has multiple mounting slots 11 with open openings. The mounting slots 11 are used to install busbar pads 2. The multiple mounting slots 11 are arranged sequentially along the length direction of the busbar frame clamp 1, and the openings of the multiple mounting slots 11 are set in the same direction, so that multiple busbar pads 2 can be installed on one busbar frame clamp 1.
[0028] The mounting groove 11 has a U-shaped structure, and the mounting groove 11 is in the first direction (refer to...). Figure 2 An opening is formed on one side of the busbar frame clamp 1 in the middle (b direction), and in the second direction (refer to...) Figure 2 The first direction and the second direction are perpendicular to the length direction of the busbar frame clamp 1 in the middle (c direction). Preferably, the first direction and the second direction are perpendicular to the length direction of the busbar frame clamp 1.
[0029] The mounting groove 11 has a first slot 12 on one or both sides of the busbar frame clamp 1 along its length. The outer wall of the busbar pad 2 is provided with a first block 21 for insertion and engagement with the first slot 12. The first slot 12 is opened along the first direction and communicates with the opening, so that the busbar pad 2 is installed in the mounting groove 11 along the first direction. The engagement of the first slot 12 and the first block 21 in the second direction confines the busbar pad 2 within the mounting groove 11, so that the busbar pad 2 forms an enhanced force-bearing effect.
[0030] The first slot 12 has a trapezoidal tapered structure in its cross-section under the projection view along the first direction, so as to ensure that the first card block 21 and the first slot 12 are tightly and stably connected.
[0031] Reference Figure 4 The busbar pad 2 is provided with a first busbar groove 22 for fixing and installing the busbar. The first busbar groove 22 is open and connected on one side in the first direction and on both sides in the second direction. By matching the length direction of the busbar 5 with the second direction, the long side of one side of the busbar is snapped into the first busbar groove 22.
[0032] The busbar frame clamps 1 are installed in pairs, with the two busbar frame clamps 1 arranged symmetrically with their openings facing each other. The first busbar grooves 22 of the busbar pads 2 on the two busbar frame clamps 1 are respectively engaged with the two long sides of the busbar 5. The two busbar frame clamps 1 clamp and fix the busbar 5 on both sides perpendicular to the length direction of the busbar, achieving the desired installation effect. (Refer to...) Figure 6 As shown.
[0033] The two ends of the fastening sleeve 4 are respectively threaded to the two fastening studs 41. The fastening sleeve 4 passes through the two busbar frame clamps 1. The fastening studs 41 on both sides abut against the two busbar frame clamps 1 respectively. The two busbar frame clamps 1 are fixed by tightening with the fastening sleeve 4, thus maintaining the distance between the two busbar frame clamps 1.
[0034] Furthermore, an insulating sleeve 42 is provided around the outer periphery of the fastening screw sleeve 4 to isolate the exposed fastening screw sleeve 4 and prevent creepage between the busbar 5 and the fastening screw sleeve 4.
[0035] To accommodate the installation of busbars of different sizes, adjusting pads 3 are also included, see reference. Figure 5 The adjusting pad 3 is provided with a plug-in part 31 for inserting and connecting into the first busbar groove 22 of the busbar pad 2. The inner wall of the first busbar groove 22 is provided with a second slot 23. The outer wall of the plug-in part 31 is provided with a second locking block 32 for inserting and cooperating with the second slot 23. The second slot 23 is opened along the first direction, so that the plug-in part 31 is installed in cooperation with the first busbar groove 22 along the first direction.
[0036] The adjusting pad 3 has a second busbar groove 33 on its long side for clamping the busbar 5. By adding adjusting pads 3 to one or both sides of the two busbar frame clamps 1, the installation of busbars of different sizes can be realized. Different sizes of adjusting pads 3 can be selected to achieve a wider range of busbar types.
[0037] The insertion part 31 of one adjusting pad 3 can also be inserted into the second busbar groove 33 of another adjusting pad 3, so as to realize the combination of multiple adjusting pads 3 and further expand the range of compatible busbar types.
[0038] Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort should fall within the scope of protection of this utility model.
Claims
1. An enhanced modular busbar frame, characterized in that, It includes two busbar frame clamps (1) arranged opposite to each other and fasteners for fixing the two busbar frame clamps (1). The busbar frame clamps (1) are provided with mounting grooves (11), and busbar pads (2) for engaging with the busbars are detachably inserted into the mounting grooves (11).
2. The enhanced modular busbar frame according to claim 1, characterized in that, The mounting groove (11) has a first slot (12) on its side wall along a set direction, and the busbar pad (2) has a first block (21) for connecting with the first slot (12).
3. An enhanced modular busbar frame according to claim 1 or 2, characterized in that, The busbar pad (2) is provided with a first busbar groove (22) for engaging with the long side of the busbar.
4. The enhanced modular busbar frame according to claim 3, characterized in that, It also includes an adjusting pad (3), which is provided with a plug-in part (31) for connecting with the first busbar groove (22), and a second busbar groove (33) for engaging with the long side of the busbar.
5. The enhanced modular busbar frame according to claim 4, characterized in that, The first busbar groove (22) has a second slot (23) on its side wall, and the plug-in part (31) is provided with a second block (32) for cooperating and connecting with the second slot (23).
6. The enhanced modular busbar frame according to claim 1, characterized in that, The busbar frame clamp (1) is provided with a plurality of mounting slots (11), and the plurality of mounting slots (11) are distributed sequentially along the length direction of the busbar frame clamp (1).
7. The enhanced modular busbar frame according to claim 1, characterized in that, The fastener includes a fastening sleeve (4) and a fastening stud (41). The two ends of the fastening sleeve (4) are respectively connected to the two busbar frame clamps (1), and the two fastening studs (41) are respectively inserted through the two busbar frame clamps (1) and threadedly connected to the two ends of the fastening sleeve (4).
8. The enhanced modular busbar frame according to claim 7, characterized in that, The outer periphery of the fastening screw sleeve (4) is provided with an insulating sleeve (42).