High-temperature sterilization device for vacuum corn processing

By introducing a stirring rod and a cooling water pipe system into the vacuum sterilization device, the problems of uneven heating and slow cooling of corn were solved, achieving a highly efficient corn sterilization and cooling process.

CN224402796UActive Publication Date: 2026-06-26JILIN ZHONGJING ARUN AGRICULTURE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JILIN ZHONGJING ARUN AGRICULTURE CO LTD
Filing Date
2025-05-28
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing corn vacuum sterilization equipment suffers from uneven heating and slow cooling when processing large quantities of corn, affecting sterilization effectiveness and processing efficiency.

Method used

A vacuum sterilization device with a stirring rod is used. The drive motor drives the rotating rod and stirring rod to stir the corn to prevent it from piling up, and a cooling water pipe system is used to accelerate cooling.

Benefits of technology

It achieves uniform heating and rapid cooling of corn, improving sterilization and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of corn processing, in particular to a high-temperature sterilization device for vacuum corn processing, which comprises a support, a vacuum tank fixedly arranged on one side of the support and provided with a first rotating rod at the center of one side of the vacuum tank through a bearing, when the application is used, the output shaft of a driving motor drives the first rotating rod to rotate, drives a plurality of stirring rods to rotate, the plurality of stirring rods agitate corn in the inside of a sterilization tank, the corn is prevented from being accumulated together, hot air can pass through a plurality of air holes to sterilize the corn in the inside of the sterilization tank, after sterilization is completed, the corn in the inside of the sterilization tank is cooled, two sliding plates can slide on the inner walls of two sliding rails, a sealing cover is opened, the sterilization tank is moved out of the inside of the vacuum tank by pulling two handles, at the moment, the corn in the inside of the sterilization tank can be taken out, so that the corn is stirred when the corn is sterilized and processed, the sterilization efficiency of the corn is improved, and the corn is convenient to take out.
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Description

Technical Field

[0001] This application relates to the technical field of corn processing, and in particular to a high-temperature sterilization device for vacuum corn processing. Background Technology

[0002] Corn vacuum sterilization is a high-temperature processing technology carried out in a vacuum environment. By placing corn in a vacuum tank and heating it in a low-pressure environment, harmful microorganisms such as bacteria and fungi on the surface and inside of the corn can be effectively killed. At the same time, it avoids damage to the corn itself caused by high temperature. The vacuum environment can promote moisture evaporation and reduce the moisture content inside the corn, thereby improving the sterilization effect and shelf life.

[0003] Most existing corn vacuum sterilization devices use internal heating sterilization within a vacuum tank. However, in practical applications, these devices often encounter several problems. The most common issue is that corn tends to clump together inside the vacuum tank, especially when processing large batches. This clumping prevents some corn from receiving even heating, resulting in incomplete heating. Bacteria and microorganisms on the surface and inside the corn are not completely killed, thus affecting the overall sterilization effect. Furthermore, some devices rely on natural cooling after sterilization to lower the corn's temperature, but this process is usually slow, extending the total processing time and reducing processing efficiency. Utility Model Content

[0004] In order to improve the sterilization efficiency of corn, accelerate the cooling rate of high-temperature corn, and improve the processing efficiency of corn, this application provides a high-temperature sterilization device for vacuum corn processing.

[0005] This application provides a high-temperature sterilization device for vacuum corn processing, which adopts the following technical solution: the device includes a support frame;

[0006] A vacuum tank is fixedly mounted on one side of the bracket, and a first rotating rod is mounted at the center of one side of the vacuum tank via a bearing;

[0007] Multiple connecting plates are movably embedded in the inner wall of the first rotating rod, and a second rotating rod is fixedly installed on one side of the multiple first rotating rods;

[0008] The sterilization container is mounted on the outer surface of the second rotating rod via a bearing, and the outer surface of the sterilization container is provided with multiple vent holes;

[0009] Multiple stirring rods are fixedly mounted on the outer surface of the second rotating rod.

[0010] Optionally, two handles are fixedly installed on the inner wall of the sterilization container, two sliding plates are fixedly installed on the outer surface of the sterilization container, and two slide rails are fixedly installed on the inner wall of the support.

[0011] Optionally, the two slide plates are slidably disposed on the inner walls of the two slide rails, a drive motor is installed on one side of the vacuum tank, the output shaft of the drive motor is fixedly disposed on one end of the first rotating rod, and a sealing cover is provided on one side of the bracket.

[0012] Optionally, a water tank is installed on one side of the bracket, and a first connecting pipe is installed on the outer surface of the water tank, with a delivery pump installed at one end of the first connecting pipe.

[0013] Optionally, a second connecting pipe is installed at the input end of the delivery pump, and a guide pipe is installed on one side of the water tank.

[0014] Optionally, a valve is installed on the outer surface of the guide pipe, and a connecting ring is installed at the opposite end of the second connecting pipe and the guide pipe.

[0015] Optionally, the outer surfaces of the two connecting rings are connected by multiple cooling pipes, and a water inlet pipe is installed on the outer surface of the bracket.

[0016] In summary, this application includes the following beneficial technical effects:

[0017] 1. In the processing of corn, this utility model drives the first rotating rod to rotate via the output shaft of the drive motor, which in turn drives the second rotating rod to rotate via multiple connecting plates, thereby driving multiple stirring rods to rotate. The stirring rods agitate the corn inside the sterilization tank, preventing the corn from piling up. Multiple vents allow hot air to enter the sterilization tank to sterilize the corn. After sterilization, once the corn inside the sterilization tank has cooled, two sliding plates can slide along the inner walls of two slide rails. By opening the sealing cover and pulling the two handles, the sterilization tank can be moved out of the vacuum tank, allowing the corn to be removed. This process of agitating the corn during sterilization improves sterilization efficiency and makes corn removal more convenient.

[0018] 2. After the corn sterilization is completed, the cooling water inside the water tank flows through the valve of the guide pipe and the delivery pump to the inside of one of the connecting rings. Under the traction of the delivery pump, the cooling water inside one of the connecting rings is drawn into another connecting ring through multiple cooling pipes. Then, it is discharged into the water tank through the second connecting pipe and the first connecting pipe. When the cooling water is inside the multiple cooling pipes, it absorbs the heat inside the support and the temperature of the high-temperature corn, thus cooling the corn and accelerating the cooling speed of the high-temperature corn, thereby improving the processing efficiency of the corn. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure in the embodiments of this application.

[0020] Figure 2 This is a three-dimensional structural diagram of the side of the device in the embodiments of this application.

[0021] Figure 3 This is a cross-sectional structural diagram of the vacuum tank in the embodiments of this application.

[0022] Figure 4 This is a three-dimensional structural diagram of the sterilization tank being removed in an embodiment of this application.

[0023] Figure 5 This is a cross-sectional structural diagram of the vacuum tank in the embodiments of this application.

[0024] Reference numerals: 1. Support; 2. Vacuum tank; 201. First rotating rod; 202. Connecting plate; 203. Second rotating rod; 204. Sterilization tank; 205. Stirring rod; 206. Slide rail; 207. Slide plate; 208. Handle;

[0025] 209. Sealing cap; 210. Drive motor; 211. Vent; 3. Water tank; 301. First connecting pipe;

[0026] 302. Transfer pump; 303. Second connecting pipe; 304. Guide pipe; 305. Connecting ring; 306. Cooling pipe; 307. Water inlet pipe. Detailed Implementation

[0027] The following is in conjunction with the appendix Figure 1 —5 provides further details regarding this application.

[0028] This application discloses a high-temperature sterilization device for vacuum corn processing. For example... Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the device includes a support 1, a vacuum tank 2 fixedly mounted on one side of the support 1, and a first rotating rod 201 mounted at the center of one side of the vacuum tank 2 via a bearing, allowing the first rotating rod 201 to rotate; multiple connecting plates 202 movably embedded in the inner wall of the first rotating rod 201, and a second rotating rod 203 fixedly mounted on one side of the multiple first rotating rods 201, allowing the multiple connecting plates 202 to slide along the inner wall of the first rotating rods 201, driving multiple stirring rods 205 to rotate when the second rotating rods 203 rotate; a sterilization tank 204 mounted on the outer surface of the second rotating rods 203 via a bearing, and having multiple vent holes 211 on its outer surface, allowing hot air to enter the sterilization tank 204 to sterilize the corn; and multiple stirring rods 205 respectively fixedly mounted on the outer surface of the second rotating rods 203, stirring the corn inside the sterilization tank 204 to prevent the corn from piling up and reducing sterilization efficiency. Two handles 208 are fixedly installed on the inner wall of the sterilization tank 204, and two sliding plates 207 are fixedly installed on the outer surface of the sterilization tank 204. Two slide rails 206 are fixedly installed on the inner wall of the support 1, and the two sliding plates 207 are slidably installed on the inner wall of the two slide rails 206. A drive motor 210 is installed on one side of the vacuum tank 2, and the output shaft of the drive motor 210 is fixedly installed on one end of the first rotating rod 201. A sealing cover 209 is installed on one side of the support 1. After sterilization, once the corn inside the sterilization tank 204 has cooled, the two sliding plates 207 can slide on the inner wall of the two slide rails 206 respectively. By opening the sealing cover 209 and pulling the two handles 208, the sterilization tank 204 can be moved out of the vacuum tank 2. At this time, the corn inside the sterilization tank 204 can be taken out. By pushing the sterilization tank 204 with the two handles 208, multiple connecting plates 202 are inserted into the interior of the first rotating rod 201. When the output shaft of the drive motor 210 rotates, it will drive the second rotating rod 203 to rotate.

[0029] Please see Figure 2 A water tank 3 is installed on one side of the bracket 1. Cooling water is poured into the water tank 3. A first connecting pipe 301 is installed on the outer surface of the water tank 3. A delivery pump 302 is installed at one end of the first connecting pipe 301. When the switch of the delivery pump 302 is turned on, the input end of the delivery pump 302 generates suction.

[0030] Please see Figure 3 The input end of the delivery pump 302 is equipped with a second connecting pipe 303, and a guide pipe 304 is installed on one side of the water tank 3. Cooling water is discharged into the interior of the water tank 3 through the second connecting pipe 303 and the first connecting pipe 301.

[0031] Please see Figure 4The outer surfaces of the two connecting rings 305 are connected by multiple cooling pipes 306. A water inlet pipe 307 is installed on the outer surface of the bracket 1. Under the traction of the delivery pump 302, the cooling water inside one of the connecting rings 305 is drawn into the other connecting ring 305 through the multiple cooling pipes 306. Then, it is discharged into the water tank 3 through the second connecting pipe 303 and the first connecting pipe 301. When the cooling water is inside the multiple cooling pipes 306, it absorbs the heat inside the bracket 1, thereby absorbing the temperature of the high-temperature corn.

[0032] Please see Figure 4 A valve is installed on the outer surface of the guide pipe 304. When the valve of the guide pipe 304 is opened, the cooling water inside the water tank 3 flows through the guide pipe 304 into the interior of one of the connecting rings 305. The second connecting pipe 303 and the guide pipe 304 are both equipped with connecting rings 305 at opposite ends. The cooling water inside one of the connecting rings 305 is drawn into the interior of another connecting ring 305 through multiple cooling pipes 306.

[0033] The implementation principle of the high-temperature sterilization device for vacuum corn processing in this embodiment is as follows: When processing corn, the sealing cover 209 is opened, and the corn to be processed is placed inside the sterilization tank 204. At this time, the sealing cover 209 is closed, and the vacuum tank 2 is switched on and off. The vacuum tank 2 is in a low-pressure environment, causing the moisture on the surface and inside of the corn to evaporate. The vacuum tank 2 heats and sterilizes the corn inside. During heating and sterilization, the external power supply of the drive motor 210 is turned on, thereby driving the output shaft of the drive motor 210 to rotate the first rotating rod 201, which in turn drives the second rotating rod 201 through multiple connecting plates 202. Rotating rod 203 rotates, driving multiple stirring rods 205 to rotate. These rods agitate the corn inside the sterilization tank 204, preventing it from piling up and reducing sterilization efficiency. Multiple vents 211 allow hot air to enter the sterilization tank 204 to sterilize the corn. After sterilization, once the corn inside the sterilization tank 204 has cooled, the two sliding plates 207 slide along the inner walls of the two sliding rails 206. Opening the sealing cover 209 and pulling the two handles 208 removes the sterilization tank 204 from the vacuum tank 2. At this point, the sterilization tank 204 can be removed from the vacuum tank 2. 04. The corn inside is removed. The sterilization tank 204 is pushed using the two handles 208, causing multiple connecting plates 202 to insert into the first rotating rod 201. When the output shaft of the drive motor 210 rotates, it drives the second rotating rod 203 to rotate, thus stirring the corn during sterilization, preventing it from piling up, improving sterilization efficiency, and making it easier to remove. After sterilization, cooling water is poured into the water tank 3 by rotating the cap on the water inlet pipe 307. At this time, the valve of the guide pipe 304 and the switch of the delivery pump 302 are opened, allowing cooling water to flow into the water tank 3. The cooling water flows through the guide pipe 304 into the interior of one of the connecting rings 305. Under the traction of the delivery pump 302, the cooling water inside one of the connecting rings 305 is drawn into the interior of another connecting ring 305 through multiple cooling pipes 306. Then, it is discharged into the interior of the water tank 3 through the second connecting pipe 303 and the first connecting pipe 301. When the cooling water is inside the multiple cooling pipes 306, it absorbs the heat inside the support 1, thereby absorbing the temperature of the high-temperature corn and cooling the corn, thus accelerating the cooling of the corn. Therefore, when using the device, the cooling speed of the high-temperature corn can be accelerated, and the processing efficiency of the corn can be improved.

[0034] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high-temperature sterilization device for vacuum corn processing, the device comprising a support frame (1), characterized in that: A vacuum tank (2) is fixedly installed on one side of the bracket (1), and a first rotating rod (201) is installed at the center of one side of the vacuum tank (2) via a bearing; Multiple connecting plates (202) are movably embedded in the inner wall of the first rotating rod (201), and a second rotating rod (203) is fixedly provided on one side of the multiple first rotating rods (201); The sterilization tank (204) is mounted on the outer surface of the second rotating rod (203) via a bearing, and a plurality of vent holes (211) are provided on the outer surface of the sterilization tank (204); Multiple stirring rods (205) are respectively fixedly disposed on the outer surface of the second rotating rod (203).

2. The high temperature sterilization device for vacuum corn processing according to claim 1, characterized in that: Two handles (208) are fixedly installed on the inner wall of the sterilization tank (204), two sliding plates (207) are fixedly installed on the outer surface of the sterilization tank (204), and two slide rails (206) are fixedly installed on the inner wall of the support (1).

3. The high temperature sterilization device for vacuum corn processing according to claim 2, characterized in that: The two slide plates (207) are slidably disposed on the inner walls of the two slide rails (206). A drive motor (210) is installed on one side of the vacuum tank (2). The output shaft of the drive motor (210) is fixedly disposed on one end of the first rotating rod (201). A sealing cover (209) is provided on one side of the bracket (1).

4. The high temperature sterilization device for vacuum corn processing according to claim 1, characterized in that: A water tank (3) is installed on one side of the bracket (1), and a first connecting pipe (301) is installed on the outer surface of the water tank (3). A delivery pump (302) is installed at one end of the first connecting pipe (301).

5. The high-temperature sterilization device for vacuum corn processing according to claim 4, characterized in that: The input end of the delivery pump (302) is equipped with a second connecting pipe (303), and a guide pipe (304) is installed on one side of the water tank (3).

6. The high-temperature sterilization device for vacuum corn processing according to claim 5, characterized in that: A valve is installed on the outer surface of the guide pipe (304), and a connecting ring (305) is installed at the opposite end of the second connecting pipe (303) and the guide pipe (304).

7. The high-temperature sterilization device for vacuum corn processing according to claim 6, characterized in that: The outer surfaces of the two connecting rings (305) are connected by a plurality of cooling pipes (306), and a water inlet pipe (307) is installed on the outer surface of the bracket (1).